Siemens SIMATIC ET 200AL: Effortless Installation Anywhere

SIMATIC ET 200AL: Added value for a host of applications

The SIMATIC ET 200AL IO system offers a wealth of benefits for a host of applications, whether in engineering, installation, or operation.

Key Benefits

• Flexible mounting: Front or side screw connection in all mounting positions. Modules can be installed easily vertically or horizontally, with front or side screw attachment. Mounted directly onto the machine or assembly line using M8 or M12 connection technology.
• Clear, easy connections: Wiring simplified by color coding for sockets and connecting cables. Cables can be retained by attaching cable ties directly to the module. Connectable to PROFINET or PROFIBUS. Module identification labels ensure clarity.
• IO-Link interface: With IO-Link specification V1.1, current device and master parameters transfer automatically to the IO-Link device, eliminating additional engineering for device replacement. The IO-Link Master features adjustable parameters and diagnostic functions.
• Greater reliability: Plastic enclosure suitable for moving applications with accelerations of 5 g (continuous) and 10 g (maximum). Features electronic short-circuit protection and automatic restart after power interruption or module replacement. Reduced wiring minimizes cable break risk.
• Ruggedness: Complies with protection class IP65/67, making modules extremely robust. Suitable for temperatures between -25 and +55 degrees Celsius. High protection ensures modules are splash and dustproof, as well as oil-tight. Non-flammable plastic enclosure reduces weight while remaining robust and stable under strong vibration (5 g).
• Safety: Actuators can be shut down in groups on a safety-related basis according to performance level d via the outputs. Necessary performance level is determined or assigned as part of the risk assessment according to EN ISO 13849-1.

SIMATIC ET 200AL: Allrounder with impressive benefits

Whether in engineering, installation, or operation, the SIMATIC ET 200AL IO system offers a wealth of benefits – making it the ideal system for a host of applications.

Impressive Installation

• Simple installation in all mounting positions, even where space is very limited.
• Front and side screw connection possible on a flat surface or on aluminum support profiles.
• Flexible connection to PROFINET or PROFIBUS or easy integration into SIMATIC ET 200SP (interface module or CPU).
• Simple wiring thanks to color-coded sockets.

Impressive Engineering and Configuration

• Fast and convenient configuration and commissioning via the TIA Portal with CAx-compliant labeling of all interfaces.
• Consistent system diagnostics due to standardized engineering.
• Configuration control for implementing flexible machine concepts.

Impressive Operation

• Extensive IO quantity structure with module widths of 30 or 45 mm and up to 32 modules per station.
• Integration of sensors and actuators via M8 and M12 connection technology.
• All modules designed with high IP65/67 degree of protection.
• Suitable for ambient temperatures from -25 to +55 °C.
• PROFIenergy functionality.

Integration and Modules

The ET 200AL IO modules are integrated into ET 200SP via the BU-Send and BA-Send 1xFC modules. Data is exchanged between the ET 200AL IO modules and the higher-level controller via the interface module of the ET 200SP or the ET 200SP CPU directly.

Integrated Counting Function

The new digital hybrid module DIQ 16x24 V DC/0.5 A, 8x M12 offers:

• Type of configuration: 2x count or 4x count with 2 or 4 counters.
• Counting frequency: 2 kHz.
• Counting width: 32 bit.
• Direction of counting can be configured.
• GATE function.
• Parameterizable diagnostics and process alarms.

Overview of Modules

Accessories

Connection Cables and Plugs for ET-Connection

Connection Cables and Plugs for Power Supply

Tools and Labels

• ET-Connection Fast Connect Stripping Tool for fast stripping of the ET-Connection bus cable.
• Identification labels 10 x 5 mm RAL9016, consisting of 200 labels on frame, 40 labels per frame.

*Note: Replace the '+' in the MLFB for the required variant: L for PVC cable; M for PUR cable.

TIA Portal and Software Integration

TIA Portal

The Totally Integrated Automation Portal (TIA Portal) is more than just an engineering system. It supports machine builders and plant operators through consistent engineering and transparent operation, enabling the optimum implementation of digital workflows. This concept stands for open, virtual, and networked working with flexible cloud solutions, commissioning with a digital virtual twin, and open interfaces for greater connectivity. Integrated Engineering with TIA Portal shortens time-to-market through coordinated collaboration and automatic generation of automation solutions. Transparent Operation enhances productivity via data consistency and transparency, and utilizes Energy Management for greater energy transparency and savings in accordance with ISO 50001.

Learn more: siemens.com/tia-portal

TIA Selection Tool

The TIA Selection Tool offers a smart, time-saving option for selecting devices and components for Totally Integrated Automation. It allows quick, easy, and reliable selection, configuration, and ordering of components from the entire SIMATIC portfolio. Smart selection wizards ensure error-free orders, and required modules, devices, and networks are generated automatically. This application provides time savings of up to 80 percent during the design phase and allows importing configurations directly into TIA Portal.

Learn more: siemens.com/tia-selection-tool

PRONETA V2.3

PRONETA simplifies the commissioning and configuration of PROFINET networks. It automatically reads network topology and allows manual adaptation of address parameters or application of parameters from a template. I/O modules are configured, controlled, and monitored using PRONETA, with test results clearly recorded.

Learn more: siemens.com/proneta

Case Study: Rodotec AG Assembly Lines

Rodotec AG develops assembly systems for industry, from simple transfer systems to fully automated production plants. For a car manufacturer, Rodotec produced a semi-automatic assembly line spanning 24 meters. Components were bolted and pressed into place at ten modular workstations connected via a bus cable, with hydraulic and pneumatic tools assisting workers.

A key customer requirement was to avoid control cabinets at individual modules. IO modules with IP65/67 protection were specified instead. The SIMATIC ET 200AL IO system, with its compactness and flexible expansion options, was ideal for this role. The system's controller was configured and programmed using TIA Portal. Advantages highlighted include fast commissioning, integrated diagnostics, and flexible option handling.

Discover the SIMATIC ET 200AL

• Latest additions to portfolio: M8 and new M12 modules.
• Greater channel density and extended module spacing.
• Safe shutdown of actuators in accordance with SIL 2.
• Halogen-free PUR connection cables.

Find out more at: siemens.com/et200al