SMC株式会社
Instruction Manual for SMC models including: HF3A-ZP3F Series, HF3A-ZP3F Series Suction Cup Compatible with Metal Detectors, Suction Cup Compatible with Metal Detectors, Cup Compatible with Metal Detectors, Metal Detectors, Detectors
16 set 2024 — Bread Manufacturing Process ... Safety Instructions Be sure to read the “Handling Precautions for SMC Products” (M-E03-3) and “Operation Manual” before use.
File Info : application/pdf, 8 Pages, 6.78MB
DocumentDocumentSuction Cup/Compatible with Metal Detectors ø40 4.5-Stage Bellows Type Bellows type cup with excellent cushioning and flexibility Reduces the deformation of soft workpieces such as bread Bread depanner Equipment for the Food Manufacturing Industry HF3A- Series ·Uses materials that comply with food contact surface laws and regulations and does not use lubricants or rust proof agents The cups and retainers are made of materials compliant with the FDA (U.S. Food and Drug Administration) dissolution test, EC directives, and Japan Food Sanitation Act standards. Improved durability due to antistick grooves Variations Mounting Retainer Vertical adapter Please use the product in accordance with the specifications provided in the catalogs/operation manuals. It is your responsibility to check the suitability for your workpiece and equipment. HF3A-ZP3F Series Connection Retainer G3/8, G1/2 (Male thread) CAT.ES100-174A Suction Cup/Compatible with Metal Detectors HF3A-ZP3F Series Made from a metal compound material Compatible with contamination inspections p. 2 Retainer Synthetic resin (Compatible with metal detectors) G3/8, G1/2 The retainer can be directly inserted into the mounting holes of a resin belt, etc. p. 6 Example Bread depanner Cup Silicone rubber (Compatible with metal detectors) Blue colored cup Easy to identify by color Excellent cushioning The light pressing force allows for workpieces to be suctioned without being crushed. 1.7 N 25 mm Anti-stick grooves/Improved durability The anti-stick grooves on the circumference prevent the bellows from sticking during suction. This reduces returning failure after the workpiece is released. Anti-stick grooves Rubber hardness (Shore A: ±5°): 40 Equipment for the Food Manufacturing Industry Lineup of equipment for various food production processes Designed to help in meeting HACCP, PRP, and other standards, Applicable for a diverse range of food manufacturing processes, Possible to blow directly onto food Equipment for the Food Manufacturing Industry Bread Manufacturing Process HF1 Series HF2 Series HF3 Series More information can be viewed here. How to Order Specifications Dimensions/Models 1 CONTENTS p. 2 Construction p. 4 p. 2 Mounting Parts p. 5 p. 3 Specific Product Precautions p. 6 Suction Cup/Compatible with Metal Detectors HF3A-ZP3F Series How to Order Cup unit HF3A ZP3F 40 ZJ MS With retainer HF3A ZP3F D 40 ZJ MS With adapter HF3A ZP3F S T 40 ZJ MS AG03 Adapter material Symbol S Material Stainless steel Mounting Symbol D T Mounting Retainer Vertical adapter Cup diameter Symbol 40 Cup diameter ø40 Cup form Symbol ZJ Form Bellows type (4.5-stage) Cup material Symbol Material MS1, 2, 3 Silicone rubber (Compatible with metal detectors) Color Blue Connection thread Symbol AG03 AG04 Type Male thread Size G3/8 G1/2 1 Uses a material compliant with a dissolution test of the FDA (USA Food and Drug Administration) regulation 21CFR§177.2600 for "Rubber articles intended for repeated use." 2 Uses a material compliant with the standards for "Rubber apparatus (excluding baby drinking apparatus) and containers/packaging" (D3) (Partial revision: Japanese Ministry of Health, Labour, and Welfare Notification No. 595, 2012) in Section 3 "Apparatus and Containers/Packaging" of the Japan Food Sanitation Act, Article 18 "Specifications and Standards for Food and Food Additives, etc." (Japanese Ministry of Health and Welfare Notification No. 370, 1959) 3 Compliant with Regulation (EC) No. 1935/2004 (regulation on materials and articles intended to come into contact with food) Specifications Material Silicone rubber (Compatible with metal detectors) Color of rubber Cup Rubber hardness (Shore A: ±5°) Blue 40 Operating temperature range -40 to 200°C Material Synthetic resin (Compatible with metal detectors) Retainer Operating temperature range -40 to 90°C Material Stainless steel Adapter Connection thread Male thread G3/8 G1/2 Detection Sensitivity (Correlation between rubber pieces and ferrous balls) 3 x 3 x t0.2 4 x 4 x t0.2 Rubber piece size [mm] 5 x 5 x t0.2 ø0.4 ø0.5 ø0.6 ø0.7 ø0.8 ø0.9 ø1.0 ø1.1 ø1.2 ø1.3 ø1.4 Ferrous ball size [mm] 2 HF3A-ZP3F Series Dimensions/Models With retainer ø25 ø19 ø9 HF3A ZP3F D 40 ZJ MS 1.2 3 34.2 38 (42.2) Cup dia. ø41.5 ø43 Recommended mounting belt dimensions for the retainer type ø19.5 3.5 Model Mounting Cup Cup form Cup diameter material1 HF3A-ZP3F D 40 ZJ MS 1 MS: Silicone rubber (Compatible with metal detectors) Weight [g] 15.2 (A) B With adapter Width across flats: D C O-ring HF3A ø10 Width across flats 10 ZP3F S T 40 ZJ MS AG03 Connection thread AG03 AG04 G3/8 G1/2 45 33 38 Cup dia. ø41.5 ø43 Model A Adapter Mounting Cup Cup form Cup Connection B C D Weight [g] material diameter material1 thread HF3A-ZP3F S T 40 ZJ MS AG03 52.5 7.5 G3/8 26 53.7 AG04 54 9 G1/2 30 72.7 1 MS: Silicone rubber (Compatible with metal detectors) 3 HF3A-ZP3F Suction Cup/Compatible with Metal Detectors Series Construction With retainer HF3A-ZP3F-D40ZJMS Component Parts No. Description Material 1 Cup Silicone rubber (Compatible with metal detectors) 2 Retainer Synthetic resin (Compatible with metal detectors) With adapter HF3A-ZP3FS-T40ZJMS- Component Parts No. Description Material 1 Cup Silicone rubber (Compatible with metal detectors) 3 Adapter Stainless steel 4 O-ring Silicone rubber 4 HF3A-ZP3F Series Mounting Parts Product part number Component parts With retainer HF3A ZP3F D 40 ZJ MS With adapter HF3A ZP3F S T 40 ZJ MS Adapter material (Stainless steel) Mounting (Retainer/Vertical adapter) Cup diameter Connection thread (Male thread) Cup material Cup form Retainer Adapter assembly Retainer Adapter assembly Connection thread Type -- Male thread Size -- G3/8 G1/2 Symbol -- AG03 AG04 Part no. HF3A-ZP3FA-D-ZJ HF3A-ZP3FSA-T-ZJ-AG03 HF3A-ZP3FSA-T-ZJ-AG04 5 HF3A-ZP3F Series Suction Cup / Specific Product Precautions Be sure to read this before handling the products. Refer to the back cover for safety instructions. For vacuum equipment precautions, refer to the "Handling Precautions for SMC Products" and the "Operation Manual" on the SMC website: https://www.smcworld.com Design 1. Before use, please check the transfer conditions with the customer's actual equipment. The transfer ability varies depending on the workpiece material, the friction between the cup and workpiece, moment, wind, vibration, etc. Testing with the customer's actual equipment is necessary. 2. The retainer type can be directly inserted into the holes of a flexible mounting part such as a resin belt for use. (Example) Bread depanner Handling 1. Suction cups are consumable. Please replace them when cracks or deformation is confirmed during periodic maintenance. 2. The coloring of the cup may be uneven. Due to the characteristics of the materials, the coloring of the cup surface may be uneven. However, this does not affect the performance of the product in any way. 3. Be sure to use under pressure and operating conditions that won't cause the suction cup to collapse inward. Constant deformation may result in suction failure or early breakage of the cup. Mounting 1. When mounting the product, tighten with the tightening torque shown in the table below. If excessive or insufficient tightening torque is applied, sealing failure or loose screws may result. With Adapter Model Connection Tightening torque thread size [N·m] HF3A-ZP3FS-T40ZJMS-AG03 G3/8 15 to 20 HF3A-ZP3FS-T40ZJMS-AG04 G1/2 20 to 25 2. Refer to the figure below for the recommended mounting belt dimensions for the retainer type as well as a mounting example. How easy it is to mount or pull out the retainer depends on the belt hardness and material. Therefore, be sure to confirm the mounting conditions on the actual equipment before using the product. Recommended mounting belt dimensions for the retainer type Retainer ø19.5 Belt Cup 3.5 6 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution," "Warning" or "Danger." They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)1), and other safety regulations. Danger : Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. Warning: Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. 1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components ISO 4413: Hydraulic fluid power - General rules and safety requirements for systems and their components IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1:Robots etc. Caution: Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Warning Caution 1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment. 2. Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced. 3. Do not service or attempt to remove product and machinery/ equipment until safety is confirmed. 1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed. 2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. 3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction. 4. SMC products cannot be used beyond their specifications. They are not developed, designed, and manufactured to be used under the following conditions or environments. Use under such conditions or environments is not allowed. 1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight. 2. Use for nuclear power, railways, aviation, space equipment, ships, vehicles, military application, equipment affecting human life, body, and property, combustion equipment, entertainment equipment, emergency shut-off circuits, press clutches, brake circuits, safety equipment, etc., and use for applications that do not conform to standard specifications such as catalogs and operation manuals. 3. Use for interlock circuits, except for use with double interlock such as installing a mechanical protection function in case of failure. Please periodically inspect the product to confirm that the product is operating properly. SMC develops, designs, and manufactures products to be used for automatic control equipment, and provides them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not allowed. Products SMC manufactures and sells cannot be used for the purpose of transactions or certification specified in the Measurement Act of each country. The new Measurement Act prohibits use of any unit other than SI units in Japan. Limited warranty and Disclaimer/ Compliance Requirements The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance Requirements". Read and accept them before using the product. Limited warranty and Disclaimer 1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is first.2) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch. 2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product. 3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products. 2) Suction cups (Vacuum pads) are excluded from this 1 year warranty. A suction cup (vacuum pad) is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the suction cup (vacuum pad) or failure due to the deterioration of rubber material are not allowed by the limited warranty. Compliance Requirements 1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction (WMD) or any other weapon is strictly prohibited. 2. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed. Safety Instructions Be sure to read the "Handling Precautions for SMC Products" (M-E03-3) and "Operation Manual" before use. Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 Fax: 03-5298-5362 https://www.smcworld.com © 2024 SMC Corporation All Rights Reserved Specifications are subject to change without prior notice D-G and any obligation on the part of the manufacturer.