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Instructions for THOMSON models including: Compact Linear Systems
Compact Linear Systems
Kompakt Lineer Sistemler
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DocumentDocumentThomson Compact Linear Systems Installation Manual Edition 2022-09 www.thomsonlinear.com Thomson Version history Edition 2022-09 Reason for revision First edition Warranty The Thomson compact linear system is warranted to be free from defects in materials and workmanship for a period of twelve (12) months from date of delivery. The application of this product is the responsibility of the buyer and Thomson makes no representation or warranty as to the suitability of the product for any particular use or purpose. For a copy of the entire warranty for this product that is contained in our standard terms and conditions of sale, please go to http://www.thomsonlinear.com/ website/com/eng/support/terms_and_conditions.php. Disclaimer Technical changes to improve the performance of the equipment may be made without prior notice! All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or processed, copied or distributed by electronic means without the written permission of Thomson. 2 Thomson Compact Linear Systems - Installation Manual - 2022-09 Contents Thomson Contents 1. General ...................................................................................................... 4 1.1 About this manual .................................................................................................. 4 1.2 Target group........................................................................................................... 4 1.3 Symbols used ........................................................................................................ 4 1.4 Transport and storage............................................................................................ 4 1.5 Packaging .............................................................................................................. 4 1.6 Disposal ................................................................................................................. 4 1.7 Support .................................................................................................................. 4 2. Safety......................................................................................................... 5 2.1 Safety notes........................................................................................................... 5 3. Standards.................................................................................................. 6 3.1 EC Declaration of incorporation of partly completed machinery............................ 6 4. Installation ................................................................................................ 7 4.1 Product label.......................................................................................................... 7 4.2 Terminology ........................................................................................................... 7 4.3 Operation environment .......................................................................................... 7 4.4 Mechanical installation........................................................................................... 8 4.4.1 General installation safety notes ................................................................ 8 4.4.2 Basic installation considerations ................................................................ 8 4.4.3 Mounting surface........................................................................................ 8 4.4.4 Mounting of CLSH and CLSV units............................................................ 9 4.4.5 Mounting of CLSR units ............................................................................. 9 4.4.6 Recommended bolt tightening torque table ............................................... 9 4.5 Electrical installation ............................................................................................ 10 4.5.1 General notes........................................................................................... 10 4.5.2 Electrical connections .............................................................................. 10 4.5.3 Wiring diagram ......................................................................................... 10 4.6 Stepper motor control .......................................................................................... 11 4.6.1 Driving the stepper motor ......................................................................... 11 4.6.2 Power supply voltage ............................................................................... 11 5. Technical specifications ........................................................................ 12 5.1 Technical data...................................................................................................... 12 5.2 Ordering key ........................................................................................................ 13 Thomson Compact Linear Systems - Installation Manual - 2022-09 3 Thomson General 1. General 1.1 About this manual This manual contains mechanical and electrical installation instructions for the Thomson compact linear systems. It also contains, among other things: · technical data · installation data · type designation key. It is important to carefully read this manual before installing the linear system and to have the correct qualifications needed to perform the installation. 1.2 Target group This manual addresses qualified mechanical and electrical personnel. 1.3 Symbols used This symbol is shown to highlight a general warning, general instruction or as a warning for a mechanical hazard. 1.4 Transport and storage The linear system may only be transported and stored in the original packaging supplied by Thomson. The temperature during transportation and storage must be between -40 to +85° C (-40 to +185° F). Avoid shocks to the package. If the package is damaged, check the linear system for visible damage and notify the carrier, and if appropriate also Thomson. 1.5 Packaging The packaging consists of a cardboard box. The box contains the linear system and this manual. For large quantity orders, bulk packaging may be used in which case the packaging and the content will vary depending on the order agreement. 1.6 Disposal Where required by law, used packaging and linear systems are taken back by Thomson for professional disposal if the transportation cost is paid by the sender. Please contact Thomson for shipping information. 1.7 Support If technical support or information is needed for this product, please contact the nearest Thomson Service Center. See the back of this manual. You can also visit www.thomsonlinear.com for information on this product and how to contact us. 4 Thomson Compact Linear Systems - Installation Manual - 2022-09 Safety and Standards Thomson 2. Safety 2.1 Safety notes · Only properly qualified personnel are permitted to perform mechanical and electrical installation of this product. Properly qualified personnel are familiar with mechanical or electrical installation work and have the appropriate qualifications for their job. · Read this manual and any other available documentation before working on the equipment that the actuator is or shall be a part of. · Conform strictly to the information contained in this manual and on the product label. Never exceed the performance limits stated herein. · Never work on the linear system or its installation with the power on. · Never unplug any cables or connectors during operation or with power on. · Immediately stop using the linear system if it seems faulty or damaged in any way and notify an appropriate person so that corrective actions can be taken. · Grease may be present on some of the linear system screw and guide surfaces. Contact is non-hazardous. Film should not be removed. Thomson Compact Linear Systems - Installation Manual - 2022-09 5 Thomson 3. Standards 3.1 EC Declaration of incorporation of partly completed machinery 6 Thomson Compact Linear Systems - Installation Manual - 2022-09 Thomson 4. Installation 4.1 Product label The product label can be found on the side of the motor case. It will tell you the model of the linear system and the manufactured date. Please review the product label to determine linear system type before starting any installation or service of the linear system. If you need any assistance from Thomson, please provide the part number and the manufacturing date of the linear system(s) in question. 4.2 Terminology a. lead wires b. stepper motor c. product label d. carriage with nut assembly e. lead screw f. end support g. mounting holes h. payload mounting holes i. guide rail Thomson Compact Linear Systems - Installation Manual - 2022-09 7 Thomson 4.3 Operation environment Min. -4° F (-20° C) Max. +122° F (+50° C) 1. Operation temperature range is -4 to +122° Fahrenheit (-20 to 50° Celsius). 2. Protection degree against ingress of water and particles is IP40. 3. Max non-condensing humidity is 85%. IP40 4.4 Mechanical installation 4.4.1 General installation safety notes · Never work on the linear system with the power switched on. · Keep hands clear while the unit is energized. · Pinch points are present between the end support/motor mount and carriage. · Failure modes of the linear system should be considered to ensure it does not create harm. 4.4.2 Basic installation considerations 1. Only mount the linear system using the designated mounting holes on the guide rail (CLSH and CLSV) or mounting blocks (CLSR). Check the part number on the product label (section 4.1) and cross reference with the ordering key (section 6.2) to determine which mounting style is used in your assembly. 2. Make sure that the linear system mounting position allows access to the lead wires so that it can be properly connected and powered on. 3. Make sure that there is enough clearance surrounding the carriage to allow it to freely move. 4.4.3 Mounting surface 1. The mounting surface should be flat and free from any dust, dirt or debris. 2. The surface must be straight so that it does not bend, twist or skew the unit (a). a. 8 Thomson Compact Linear Systems - Installation Manual - 2022-09 Thomson 4.4.4 Mounting of CLSH and CLSV units 1. The mounting holes are situated in the guide rail. Their exact position and dimensions depend on the size of the profile rail and can be found in the table below. 2. The first mounting hole (Y) on the motor side has a positional tolerance of ± 1.0 mm from the end of the guide rail. 2. The positional tolerance between the rest of the mounting holes (X) are 0.5 mm. 5. When bolting the unit to the surface, first insert screws in the mounting holes and tighten lightly. Then starting from the center of the rail moving outwards, tighten each screw to the recommended tightening torque listed in the table in section 4.4.6. CLSH/CLSV mounting holes Style Size CLSH 15F CLSV 9A CLSV 12A CLSV 15A CLSV 15F X [mm] 60 20 25 40 60 Y [mm] 20 7.5 10 15 20 4.4.5 Mounting of CLSR units 1. The mounting holes are situated in the end supports (Z). Their exact position and dimensions depend on the size of the round rail and motor size and can be found in the table below. 2. When bolting the unit to the surface, first insert screws in the mounting holes and tighten lightly. Then tighten each screw to the recommended tightening torque listed in the table in section 4.4.6. CLSR mounting holes Motor Size Bearings P [mm] R [mm] X [mm] Y [mm] NEMA 23 R08 29.0 60.0 17 6.35 NEMA23 R06 20.5 60.0 17 6.35 NEMA 17 R08 29.0 64.75 17 6.35 NEMA 17 R06 20.5 60.5 17 6.35 4.4.6 Recommended bolt tightening torque table Recommended bolt tightening torque [Nm] Class M2.5 M4 M5 8.8 0.7 2.8 5.7 12.9 1.2 4.6 9.5 Size M6 M8 M10 M12 M14 M16 9.5 23 46 80 129 198 16 39 77 135 215 330 Thomson Compact Linear Systems - Installation Manual - 2022-09 9 Thomson 4.5 Electrical installation 4.5.1 General notes · Make sure the leads/cables leading to the motor can handle the maximum motor current. · Do not exceed the peak current of the motor. Peak current is 1.41 × RMS current. · An emergency stop is recommended to reduce the chance of a crushing hazard. · Never work on the linear system or the wiring with the power switched on. 4.5.2 Electrical connections The linear system motor is always supplied with flying lead wires that are attached to the stepper motor. These lead wires are used to connect to the stepper motor and drive the carriage. Depending on the configuration, motors have various wire gauge sizes. The standard gauges are outlined in the table below. Configuration NEMA14Axx NEMA17Axx NEMA17Bxx NEMA23Axx NEMA23Bxx Wire gauge 26 AWG 26 AWG 26 AWG 22 AWG 22 AWG 4.5.3 Wiring diagram A + Phase A A B + Phase B B - Red Blue Green Black M Motor wiring Lead color Blue Red Black Green Motor phase A A + B B+ 10 Thomson Compact Linear Systems - Installation Manual - 2022-09 Thomson 4.6 Stepper motor control 4.6.1 Driving the stepper motor There are many possible ways to drive a stepper motor. The most common way is to use a constant current or "chopper" drive. A chopper drive works by limiting the current into the stepper motor and "chopping" the voltage, allowing for maximum torque output from the motor. When using this type of drive, it is important to input the appropriate amount of current to maximize torque output and prevent damage to the motor. Recommended drive currents are determined using the following equations, where RMS current is the motor rated current found in the brochure: When full stepping: Drive current = RMS current When micro stepping: Drive current = peak current = 1.41 × RMS current Drive current of standard configurations Configuration Rated RMS motor current [A] CLSx14A08 0.88 CLSx14A13 1.35 CLSx17A10 1.00 CLSx17A15 1.50 CLSx17B10 1.00 CLSx17B15 1.50 CLSx23A15 1.55 CLSx23A30 3.00 CLSx23B19 1.90 CLSx23B39 3.90 Drive current @ full stepping [A] 0.88 1.35 1.00 1.50 1.00 1.50 1.55 3.00 1.90 3.90 Drive current @ micro stepping [A] 1.24 1.90 1.41 2.12 1.41 2.12 2.19 4.23 2.68 5.50 4.6.2 Power supply voltage When using a current limiting "chopper" drive, power supply voltage selection is completely dependent on your requirements and/or voltage availability. The voltage input into the motor impacts the performance of the stepper in regards to speed. For example, a stepper motor will usually perform better at higher speeds when a higher voltage is utilized. Typical voltage ranges are 12, 24 and 40 Vdc. All performance diagrams in the Compact Linear Systems brochure are generated with either 24 or 40 Vdc power supplies. Thomson Compact Linear Systems - Installation Manual - 2022-09 11 Thomson 5. Technical specifications 5.1 Technical data Lead Screw Material Standard Coating1 Standard Lead Accuracy Precision Lead Accuracy Straightness Lead Nut Standard Material High Performance Material Nut Efficiency2 Typical Linear Travel Life Positional Repeatability with Standard Nut3 Positional Repeatability with Anti-Backlash Nut4 Motor Frame Size Step Size Concentricity of Mounting Pilot to Shaft Perpendicularity of Shaft to Mounting Face Max. Case Temperature Storage Temperature Ambient Temperature Max. Humidity (non-condensing) Magnet Wire Insulation Insulation Resistance Dielectric Strength Assembly Max. Backlash with Standard Nut5 Operating Temperature 1. Contact Thomson for optional lead screw coatings. 2. Depending on lead, nut material and lubrication. 3. Depends on nut, load and orientation. 4. For best positional repeatability, load should be kept well below design system. 5. Nut fit can be adjusted depending on backlash requirements. [in./ft. (µm/300 mm)] [in./ft. (µm/300 mm)] [in./ft. (µm/300 mm)] [%) [in. (km)] [in. (mm)] [in. (mm)] [°] [in. (mm)] [in. (mm)] [°F (°C)] [°F (°C)] [°F (°C)] [%] [in. (mm)] [°F (°C)] 300 Series Stainless Steel None 0.010 (250) 0.003 (75) 0.005 (125) Internally lubricated acetal Internally lubricated engineered thermoplastic Up to 85 10 × 106 (250) 0.005 to 0.010 (0.127 to 0.254) <0.002 (0.051) NEMA 14 NEMA 17 NEMA 23 1.8 1.8 1.8 0.003 (0.08) TIR 0.003 (0.08) TIR 176 (80) -4 to 122 (-20 to 50) -4 to 122 (-20 to 50) 85 Class B 130 °C (266 °F) 100 Mohm @ 500 VDC 500 VAC for 1 minute 0.010 (0.25) 15 to 125 (-10 to 50) 12 Thomson Compact Linear Systems - Installation Manual - 2022-09 Thomson 5.2 Ordering Key Ordering Key 1 2345 67 8 9 10 11 12 13 14 15 16 17 18 CLSV 14 A 13 31 0500 S 06000 N X MT 2 P 09 A 0 XX 1. Series CLSV = Vertical Architecture CLSH = Horizontal Architecture CLSR = RoundRail Architecture 2. Motor size 14 = NEMA 14 17 = NEMA 17 23 = NEMA 23 3. Motor stack A = Single B = Double 4. Motor current rating 08 = 0.8 A 10-= 1.0 A 13 = 1.3 A 15 = 1.5 A 19 = 1.9 A 30 = 3.0 A 39 = 3.9 A 5. Screw diameter 31 = 0.3125 in 37 = 0.3750 in M08 = 8.0 mm M10 = 10.0 mm 6. Linear travel/rev 0050 = 0.050 in 0063 = 0.063 in 0079 = 0.079 in 0083 = 0.083 in 0100 = 0.100 in 0125 = 0.125 in 0167 = 0.167 in 0200 = 0.200 in 0250 = 0.250 in 0300 = 0.300 in 0375 = 0.375 in 0500 = 0.500 in 0750 = 0.750 in 1000 = 1.000 in 1200 = 1.200 in 020 = 2.0 mm 030 = 3.0 mm 040 = 0.4 mm 050 = 5.0 mm 060 = 0.6 mm 080 = 0.8 mm 100 = 10.0 mm 120 = 12.0 mm 200 = 20.0 mm 7. Accuracy grade S = Standard 0.010 in/ft (250 µm/300 mm) P = Precision 0.003 in/ft (125 µm/300 mm) 13. Linear Bearing Type P = Profile Rail R = Roundrail 8. Stroke length 06000 = 6 in (when inch screw diameters) 15000 = 15 mm (when metric screw diameters) 9. Lead screw coating N = None T = PTFE 10. Motor/Rail Orientation X = For CLSV and CLSR L = Left (CLSH only), see image below R = Right (CLSH only), see image below 11. Nut MT = Flange Mount (MTS Series) XF = Triangular Flange, Anti-backlash (XC Series) 14. Linear Bearing Sizes 09 = Profile Rail, Size 9 12 = Profile Rail, Size 12 15 = Profile Rail, Size 15 06 = Round Rail, 3/8" 08 = Round Rail, 1/2" 15. Bearing Designation A = Standard S = Super smart C = Corrosion resistant D = Super smart + corrosion resistant F = 400 Series Profile Rail 16. Limit Switches 0 = No limit switches 12. Nut size 2 = 0.3125 in and 8 mm screws for MT nut 3 = 0.3125 in and 8 mm screws for XF nut, 0.375 in and 10 mm screws for MT and XF nuts 17. Encoder XX = No Encoder 18. Custom designation (blank) = Standard configuration 001-999 = Custom configuration Thomson Compact Linear Systems - Installation Manual - 2022-09 13 USA, CANADA and MEXICO Thomson 203A West Rock Road Radford, VA 24141, USA Phone: 1-540-633-3549 Fax: 1-540-633-0294 E-mail: thomson@thomsonlinear.com Literature: literature.thomsonlinear.com EUROPE United Kingdom Thomson Office 9, The Barns Caddsdown Business Park Bideford, Devon, EX39 3BT Phone: +44 1271 334 500 E-mail: sales.europe@thomsonlinear.com Germany Thomson Nürtinger Straße 70 72649 Wolfschlugen Phone: +49 7022 504 403 Fax: +49 7022 504 405 E-mail: sales.europe@thomsonlinear.com France Thomson Phone: +33 243 50 03 30 E-mail: sales.europe@thomsonlinear.com Italy Thomson Via per Cinisello 95/97 20834 Nova Milanese (MB) Phone: +39 0362 366406 Fax: +39 0362 276790 E-mail: sales.italy@thomsonlinear.com Sweden Thomson Estridsväg 10 29109 Kristianstad Phone: +46 44 590 2400 Fax: +46 44 590 2585 E-mail: sales.europe@thomsonlinear.com ASIA Asia Pacific Thomson E-mail: sales.apac@thomsonlinear.com China Thomson Rm 805, Scitech Tower 22 Jianguomen Wai Street Beijing 100004 Phone: +86 400 606 1805 Fax: +86 10 6515 0263 E-mail: sales.china@thomsonlinear.com India Kollmorgen Div. of Altra Industrial Motion India Private Limited Unit no. 304, Pride Gateway, Opp. D-Mart, Baner Road, Pune, 411045 Maharashtra Phone: +91 20 67349500 E-mail: sales.india@kollmorgen.com South Korea Thomson 3033 ASEM Tower (Samsung-dong) 517 Yeongdong-daero Gangnam-gu, Seoul, South Korea (06164) Phone: + 82 2 6001 3223 & 3244 E-mail: sales.korea@thomsonlinear.com SOUTH AMERICA Brazil Thomson Av. João Paulo Ablas, 2970 Jardim da Glória - Cotia SP - CEP: 06711-250 Phone: +55 11 4615 6300 E-mail: sales.brasil@thomsonlinear.com www.thomsonlinear.com Compact_Linear_Systems_MNEN-0019-01 | 20220921TJ Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of this product for a specific application. All trademarks property of their respective owners. ©2022 Thomson Industries, Inc.