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Instructions for COMMSCOPE models including: 95216, 95371, 95204, SL Series, SL Series Modular Jacks, Modular Jacks, Jacks
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DocumentDocumentInstruction Sheet 408-8417 Rev. V February 2020 www.commscope.com SL, Secure SL, E, KJ and M Series Modular Jacks Wiring Slots MODULAR JACK SL Series Secure SL Series E, KJ and M Series CABLE STANDARD Categories 3, 5e, 6 Categories 6 Categories 5e, 6 Universal Wiring Label Modular Jack Figure 1 1. INTRODUCTION This instruction sheet provides the termination procedure for the modular jacks given in Figure 1. To obtain information on products, contact your local CommScope® account representative, PartnerPROTM Network Partner or visit our website at www.commscope.com. NOTE Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. 2. DESCRIPTION Each modular jack accepts 4-pair, twisted-pair cable with solid conductor sizes 24 through 22 AWG or stranded conductor sizes 26 through 24 AWG with a maximum conductor insulation diameter of 1.45 mm [.057 in.]. The modular jack features a universal wiring label used to aid in proper wire color coding and a wiring block that terminates the wire. See Figure 1. Space Limiting strain reliefs are available separately. 3. TERMINATION 1. Slide strain relief over cable jacket. Refer to Figure 2. 2. Strip only as much of the cable jacket as necessary to perform the termination. NOTE Generally, a strip length of 35 mm [1.378 in.] when using SL series modular jack tool kit 1725150-1 for termination will suffice and 50.8 mm [2.0 in.] when using impact tool 1583608-1. The preferred choice of termination tool is SL series modular jack tool kit and the secondary choice is the impact tool. © 2018 CommScope, Inc. All Rights Reserved Page 1 of 4 All trademarks identified by ® or TM are registered trademarks or trademarks, respectively, of CommScope, Inc. This product may be covered by one or more U.S. patents or their foreign equivalents. For patents, see www.cs-pat.com. Visit our website at www.commscope.com or contact your local CommScope representative for more information. For technical assistance, customer service, or to report any missing/damaged parts, visit us at: http://www.commscope.com/SupportCenter 408-8417 Rev. V February 2020 www.commscope.com Instruction Sheet Note: Not to Scale Strip Length (Refer to Note of Step 2) Strain Relief (Ref) Cable Jacket Figure 2 3.2. Using SL Series Modular Jack Tool Kit (Preferred Choice) Figure 3 shows a general termination procedure when using the SL series modular jack tool kit. For detailed information, refer to instruction sheet 408-8858. Close lacing fixture around cable, then lace wires according to wiring label maintaining twisted ends as shown. Firmly press modular jack into lacing fixture, aligning the colorcoded wires. Insert lacing fixture (with modular jack) into tool as shown. Ensure modular jack is aligned properly before compressing tool handle. Compress tool handle and remove trimmed wires while handle is closed. Remove modular jack by moving it back and forth. Figure 3 3.3. Using Impact Tool (Secondary Choice) 1. Align and lace a color-coded wire pair with the appropriate slots of the modular jack as indicated by the color coding on the universal wiring label. Use the following minimum slack while maintaining twist: Category 3e -- 75 mm [3 in.] Category 5e -- 12.7 mm [.50 in.] Category 6 -- 6 mm [.24 in.] 2. Set the impact tool setting for low-impact. Position the tool so the cutoff blade is on the outside of the modular jack and oriented vertically. 3. Using the impact tool, punch the wires down into the slot, and cut off excess wire. Remove any loose wire pieces. 4. INSTALLING STRAIN RELIEF When installed in enclosures where space is limited the modular jack is capable of performing with cable bend up to 90 degrees as seen in Figure 4. For these cases, the side entry strain relief 1375157-1 as seen in Figure 5 should be used. © 2018 CommScope, Inc. All Rights Reserved Page 2 of 4 All trademarks identified by ® or TM are registered trademarks or trademarks, respectively, of CommScope, Inc. This product may be covered by one or more U.S. patents or their foreign equivalents. For patents, see www.cs-pat.com. Visit our website at www.commscope.com or contact your local CommScope representative for more information. For technical assistance, customer service, or to report any missing/damaged parts, visit us at: http://www.commscope.com/SupportCenter 408-8417 Rev. V February 2020 www.commscope.com Instruction Sheet Figure 4 After terminating. Slide the strain relief onto the modular jack until the latches of the strain relief engage of the modular jack as shown in Figure 5. Straight Entry Strain Relief 1375200-1 (Category 6), 1375200-2 (Category 5e) Note: For Clarity, Cable and Wires Not Shown Strain Relief Latch (2 Places) Engaged with Modular Jack Tabs 40.97 mm [1.613 in.] 31.47 mm [1.239 in.] Universal Space-Limiting or Side-Entry Strain Relief 1375157-1 Strain Relief Latch (2 Places) Engaged with Modular Jack Tabs Figure 5 © 2018 CommScope, Inc. All Rights Reserved Page 3 of 4 All trademarks identified by ® or TM are registered trademarks or trademarks, respectively, of CommScope, Inc. This product may be covered by one or more U.S. patents or their foreign equivalents. For patents, see www.cs-pat.com. Visit our website at www.commscope.com or contact your local CommScope representative for more information. For technical assistance, customer service, or to report any missing/damaged parts, visit us at: http://www.commscope.com/SupportCenter 408-8417 Rev. V February 2020 www.commscope.com Instruction Sheet 5. M-SERIES JACK REMOVAL FROM PANEL OR FACEPLATE To remove jack from panel, insert jack removal tool to depress jack latches from bezel, as shown in Figure 6. Jack Panel Jack removal tool 860395821 Bezel Figure 6 6. REPLACEMENT Do not use damaged or defective product. These modular jacks are not repairable. 7. REVISION SUMMARY Revisions to this instruction sheet include: · Added M-Series Modular Jack · Added section 5, "M-SERIES JACK REMOVAL FROM PANEL OR FACEPLATE" · Removed strain relief reference to optional usage. © 2018 CommScope, Inc. All Rights Reserved Page 4 of 4 All trademarks identified by ® or TM are registered trademarks or trademarks, respectively, of CommScope, Inc. This product may be covered by one or more U.S. patents or their foreign equivalents. For patents, see www.cs-pat.com. Visit our website at www.commscope.com or contact your local CommScope representative for more information. For technical assistance, customer service, or to report any missing/damaged parts, visit us at: http://www.commscope.com/SupportCenter