Owner's Manual for MEAN WELL models including: DRS-480-24, DRS-480-36, DRS-480-48, DRS-480 Series 480W All In One Intelligent Security Power, DRS-480 Series, 480W All In One Intelligent Security Power, All In One Intelligent Security Power, Intelligent Security Power, Security Power, Power
DRS-480-48 MEAN WELL - РКС Компоненти - РАДІОМАГ
File Info : application/pdf, 14 Pages, 1.50MB
DocumentDocument480W All-In-One Intelligent Security Power
DRS-480 series
User's Manual
UL62368-1
BS EN/EN62368-1 AS/NZS 62368.1 TPTC004 (Pending)
IEC62368-1
·
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File Name:DRS-480-SPEC 2023-11-16
480W All-In-One Intelligent Security Power
DRS-480 series
SPECIFICATION
MODEL
DRS-480-24
DRS-480-36
DRS-480-48
OUTPUT VOLTAGE Note.2 24V
LOAD CURRENT RANGE
0 ~ 20A
36V 0 ~ 13.3A
48V 0 ~ 10A
OUTPUT
BATTERY CURRENT (CC)(max.) 15.4A
10.2A
7.7A
RECOMMENDED BATTERY CAPACITY(AMP HOURS)Note.3
20 ~ 200AH
13 ~ 133AH
10 ~ 100AH
TOTAL OUTPUT POWER Note.4 Combined power on all Channels must not exceed 480W, load has priority. 550W peak capability within 5s.
RIPPLE & NOISE (max.) Note.5 240mVp-p
360mVp-p
480mVp-p
VOLTAGE TOLERANCE Note.6 ±1.0%
±1.0%
±1.0%
LINE REGULATION
±0.5%
±0.5%
±0.5%
LOAD REGULATION
±0.5%
±0.5%
±0.5%
SETUP RISETIME
Note.7 2400ms, 1000ms/230VAC 2400ms, 1000ms/115VAC at full load
HOLD UP TIME (Typ.)
16ms/230VAC 10ms/115VAC at full load
VOLTAGE RANGE
90 ~ 305VAC 127 ~ 431VDC
FREQUENCY RANGE
47 ~ 63Hz
INPUT
POWER FACTOR (Typ.) EFFICIENCY (Typ.)
PF>0.95/230VAC 92.5%
PF>0.98/115VAC at full load 93.5%
93.5%
AC CURRENT (Typ.) INRUSH CURRENT (Typ.)
5.4A/115VAC 2.7A/230VAC COLD START 30A/115VAC 60A/230VAC
SHORT CIRCUIT OVERLOAD
Protection type: Constant current limiting, power will shutdown after 5 sec, re-power on to recover. 105 ~ 135% rated output power Protection type: Constant current limiting, shutdown output voltage after 5 sec.
PROTECTION OVER TEMPERATURE
Automatically drop load with temperature only for bat. load. Protection type : Shut down o/p voltage, recover automatically after temperature goes down.
OVER VOLTAGE BATTERY CUT OFF
Load main output : 32.4 ~ 37.3V
Load main output : 48.6 ~ 55.9V
Protection type : Shut down o/p voltage, re-power on to recover
20.9±0.5V
31.3±0.7V
Load main output : 64.8 ~ 74.5V 41.8±1V
REVERSE POLARITY
By internal MOSFET, no damage, recovers automatically after fault condition is removed.
FORM-C RELAY
AC FAIL CHARGER FAIL DC OK
Signals AC failure and activates when input voltage drops below : 79~89VAC of 120AC, 132~187VAC of 220VAC. Relay contact output, ON : AC OK ; OFF : AC Fail ; max. rating : 30Vdc/1A
Relay contact output, ON : Charger OK ; OFF : Charger Fail ; max. rating : 30Vdc/1A
Signals normal DC output and activates when output voltage > 90% rated value. Relay contact output, ON : DC OK ; OFF : DC Fail ; max. rating : 30Vdc/1A
FUNCTION
BATTERY LOW/ ABNORMAL/ DISCONNECTED
BATTERY START
Relay contact output, ON : Battery OK ; OFF : Battery Low ; max. rating : 30Vdc/1A
Battery low voltage : < 22V±0.3V
Battery low voltage : < 33V±0.4V
Restart system directly from battery and does not require AC power
Battery low voltage : < 44V±0.5V
DC-UPS
UPS switch to battery power within 10ms of AC failure
ADJUSTABLE CHARGING CURRENT 20% ~ 100% charging current adjustable by VR
BATTERY TEMPERATURE COMPENSATION
The system can change the battery charging voltage by detecting the temperature (Please refer to page 9~10 for more details).
WORKING TEMP.
-30 ~ +70(Refer to "Derating Curve")
WORKING HUMIDITY
20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing
ENVIRONMENT TEMP. COEFFICIENT
±0.03%/ (0 ~ 50) on Load output
VIBRATION
10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes
OPERATING ALTITUDE Note.8 2000 meters / OVC
OVER VOLTAGE CATEGORY ; According to Dekra BS EN/EN62368-1; altitude up to 2000 meters
SAFETY STANDARDS
UL62368-1, Dekra BS EN/EN62368-1, RCM AS/NZS 62368.1 approved; EAC TP TC 004 pending
WITHSTAND VOLTAGE
I/P-O/P: 4KVAC I/P-FG: 2KVAC O/P-FG: 1.5KVAC
ISOLATION RESISTANCE
I/P-O/P, I/P-FG, O/P-FG: 100M Ohms/500VDC/25/ 70%RH
Parameter
Standard
Test Level / Note
Conducted
BS EN/EN55032 (CISPR32)
Class B
EMC EMISSION
Radiated
BS EN/EN55032 (CISPR32)
Class B
Harmonic Current
BS EN/EN61000-3-2
-----
SAFETY &
EMC (Note.10)
Voltage Flicker
BS EN/EN61000-3-2
-----
BS EN/EN55035 , BS EN/EN61204-3, BS EN/EN61000-6-2(BS EN/EN50082-2)
Parameter
Standard
Test Level / Note
ESD
BS EN/EN61000-4-2
Level 3, 8KV air ; Level 2, 4KV contact; criteria A
Radiated
BS EN/EN61000-4-3
Level 3, 10V/m ; criteria A
EMC IMMUNITY
EFT / Burst Surge
BS EN/EN61000-4-4 BS EN/EN61000-4-5
Level 3, 2KV ; criteria A Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-Chassis ;criteria A
Conducted
BS EN/EN61000-4-6
Level 3, 10V ; criteria A
Magnetic Field
BS EN/EN61000-4-8
Level 4, 30A/m ; criteria A
FIRE DETECTION AND FIRE ALARM SYSTEM
Compliance to BS EN/EN54-4
MTBF
556.6K hrs min. Telcordia SR-332 (Bellcore); 74.5K hrs min. MIL-HDBK-217F (25)
OTHERS DIMENSION
110*125.2*150.7mm (W*H*D)
PACKING
1.65Kg; 6pcs/ 11Kg / 1.42CUFT
NOTE
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File Name:DRS-480-SPEC 2023-11-16
480W All-In-One Intelligent Security Power
DRS-480 series
Block Diagram
EMI
I/P
FILTER
Derating Curve
RECTIFIER &
PFC
POWER SWITCHING
PFC CONTROL
PWM CONTROL
AUX POWER
O.T.P. &
DERATING CONTROL
RECTIFIERS &
FILTER
O.V.P.
CURRENT DETECTION
MCU O.T.P.
& DERATING CONTROL MODBUS
CANBUS OPTIONAL
PFC fosc : 80KHz PWM fosc : 65KHz
+V -V
CHARGING &
UPS FUNCTION
REVERSE DETECTION
BAT. + BAT. BAT. start Force start
RELAY CONTROL
AC Fail
Charger Fail
DC OK
Battery low / Abnormal / Disconnected
LOAD (%)
100 80 60 40 20
-30 -20
0
15
30
40
50
60
70 (VERTICAL)
AMBIENT TEMPERATURE ()
Static Characteristics
100 90 80 70 60 50 40
90 100 125 135 145 155 165 175 180 200 230 277 305
INPUT VOLTAGE (V) 60Hz
File Name:DRS-480-SPEC 2023-11-16
LOAD (%)
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480W All-In-One Intelligent Security Power
DRS-480 series
Function manual
1.Alarm signals (1) Alarm Signal is sent out through " AC fail " & " Battery low " & " Charger fail "pins via relay contact. (2) An external voltage source is required for this function. The maximum applied voltage is 30Vdc and the maximum sink current is 1A. Please refer to Fig 1.2. (3) Table1.1 explains the alarm function built in the power supply
INPUT
AC only AC + BAT. BAT. only Low BAT. (<30% capacity) Charger Fail
AC fail
2-3 closed closed open
1-3 open open closed
-----
-----
-----
-----
DC OK
5-6 closed closed closed
4-6 open open open
-----
-----
-----
-----
Battery low/Abnormal /Disconnected
8-9
7-9
open
closed
closed open
closed open
Charger fail
11-12 -------------
10-12 -------------
open
closed
-----
-----
-----
-----
open
closed
Table 1.1 Explanation of alarm signal
"Terminal torque 7 Lb-in"
+V +V -V -V
GND 3.3V RTH- RTH+ A1 A0 Force Button
DC OK
"Terminal torque 2 Lb-in"
1 2 3 4 5 6 7 8 9 10 11 12
AC Fail DC OK Battery Charger
Low
Fail
AC Fail
Status
Communication Port(RJ45)
DRS-480-24
Battery Start
INPUT: 100-277VAC 5.4A
OUTPUT: 24V
50/60Hz
Max.20A
BAT.
24V Max.15.4A
Total Power: Max. 480W
"Use copper wire only"
"Maximum surrounding air temperature: 50"
35-122254
Charging "Install in a pollution degree 2 environment"
Current Adj. MEAN WELL ENTERPRISES CO.,LTD. No. 28,Wuquan 3rd Rd., Wugu Dist.,
New Taipei City 24891, Taiwan Manual:www.meanwell.com/manual.html
MW02 MADE IN CHINA
"Terminal torque 7 Lb-in"
BAT-
BAT+
"Terminal torque 9 Lb-in"
N
L
Fig 1.1 alarm signal Terminals AC fail (Battery low)
3 21
R V External voltage source (V) and resistor (R) (The max. Sink is 1A and 30Vdc)
Fig 1.2 Internal circuit of AC fail (Battery low), via relay contact
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480W All-In-One Intelligent Security Power
DRS-480 series
2.DC-UPS function
When AC mains drops below:79~89VAC of 120VAC,132~187VAC of 220VAC, UPS function will activate and power source switch battery backup.
AC mains
MODBus Communication (CANBus optional)
Battery start Charging Button Battery
Load
Output Signals/Form C
AC fail DC OK Battery low/Abnormal/Disconnected Charger fail
3.Charger setting 3.1.1 2 or 3-stage selectable by DIP S.W This series provides 2 or 3 stage charging curve.
1 OFF: 3 stage(Default), ON: 2 stage 2
Charging curve adjustable:see below 3
18
ON 123
+V +V -V -V
21
43 65
CN12
87
DC OK
AC Fail
Status
AC Fail DC OK Battery Charger Low Fail
Communication Port(RJ45)
Battery Start Charging Current Adj.
BAT- BAT+
N
L
3.1.2 Charging curve can be adjustable by DIP S.W 2 stage charging curve
Start
V boost
Charge Voltage
100% CC
Charge Current
Constant Current Constant Voltage
Cut off for stop charging 10% CC
Color of LED Loading Indicator
stage 1
stage 2
Orange
Battery Full Green
Default 3 stage charging curve
Start
Charge Voltage
Charge Current Constant Current Constant Voltage
Color of LED Loading Indicator
stage 1
stage 2
Orange
V boost V float
Float
stage 3 Green
100% CC 10% CC
State
Constant Current
Vboost
DRS-480-24 15.4A 28.8V
DRS-480-36 10.2A 43.2V
DRS-480-48 7.7A 57.6V
Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese).
State DRS-480-24
DRS-480-36 DRS-480-48
Constant Current
15.4A
10.2A
7.7A
Vboost Vfloat
28.8V 27.6V
43.2V 41.4V
57.6V 55.2V
Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese).
The default curve is programmable, whereas other pre-defined curves can be activated by the means of the DIP S.W; please refer to the table below and the Mechanical Specification.
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480W All-In-One Intelligent Security Power
DRS-480 series
Embedded 2 stage charging curve
DIP SW position
24V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
28.8
ON OFF Pre-defined, gel batter
28.0
15.4A
OFF ON Pre-defined, flooded battery
28.4
ON ON Pre-defined, AGM battery,LiFe04
29.2
DIP SW position
36V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
43.2
ON OFF Pre-defined, gel battery
42
10.2A
OFF ON Pre-defined, flooded battery
42.6
ON ON Pre-defined, AGM battery,LiFe04
43.8
DIP SW position
48V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
57.6
ON OFF Pre-defined, gel battery
56.0
7.7A
OFF ON Pre-defined, flooded battery
56.8
ON ON Pre-defined, AGM battery,LiFe04
58.4
Embedded 3 stage charging curve
DIP SW position
24V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
28.8
ON OFF Pre-defined, gel batter
28.0
15.4A
OFF ON Pre-defined, flooded battery
28.4
ON ON Pre-defined, AGM battery,LiFe04
29.2
DIP SW position
36V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
43.2
ON OFF Pre-defined, gel battery
42
10.2A
OFF ON Pre-defined, flooded battery
42.6
ON ON Pre-defined, AGM battery,LiFe04
43.8
DIP SW position
48V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
57.6
ON OFF Pre-defined, gel battery
56.0
7.7A
OFF ON Pre-defined, flooded battery
56.8
ON ON Pre-defined, AGM battery,LiFe04
58.4
Vfloat 27.6 27.2 26.8 28.0
Vfloat 41.4 40.8 40.2 42.0
Vfloat 55.2 54.4 53.6 56.0
3.2 SBP-001 can adjust the charging curves (Only CANBus Model)
2 stage charging curve (programable)
3 stage charging curve (programable)
DIP SW position
24V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
15.4A 28.8
DIP SW position
24V model
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
15.4A 28.8
DIP SW position
36V model
DIP SW position
36V model
2 3 Description
CC(default) Vboost
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
10.2A 43.2
DIP SW position
48V model
OFF OFF Default, programmable
10.2A 43.2
DIP SW position
48V model
2 3 Description
CC(default) Vboost
2 3 Description
CC(default) Vboost
OFF OFF Default, programmable
7.7A 57.6
OFF OFF Default, programmable
7.7A 57.6
Vfloat 27.6
Vfloat 41.4
Vfloat 55.2
SBP-001 is a programmer, particularly for MEAN WELL's various programmable battery charger models to program the parameters of charging curves, such as the Constant current (CC), tapper current(TC), Constant voltage (CV), float voltage (FV) and so on, to accommodate the diversified battery specification in industry. With the design accounting for simplicity and convenience, users can easily configure MEAN WELL's programmable battery chargers with SBP-001 programmer and the computer; all of the setups are able to be finished easily by the means of the specific software.
Note:(1) Tapper current(TC) default is 10%, can be fine tuned from 2% to 30% by SBP-001 with computer or CANBus Interface. (2) The SBP-001 only supports CANBus version(DRS-480-xxCAN is optional). (3) Please contact MEAN WELL for more details.
File Name:DRS-480-SPEC 2023-11-16
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480W All-In-One Intelligent Security Power
DRS-480 series
To the personal
computer USB port (Type A)
(DRS-480-xxCAN)
2
1
10
9
10 pins (HRS DF11-10DS)
1 UART_RX PMBUS_D CANH 5V 3.3V 9 2 UART_TX PMBUS_C CANL GND GND 10
SBP-001
LED
5V(Orange) 3.3V(Green)
,
USB
Smart programmer (Sold separately)
To the
programmer (Mini USB)
User Interface:
Charging curve adjustable
2 or 3-stage selectable Model selection
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Charging timeout setting
File Name:DRS-480-SPEC 2023-11-16
SBP#2 50
480W All-In-One Intelligent Security Power
Communication cable for DRS series
10 9
(SBP-001)
87 65 43
21
CANbus
UL1061 28AWG
10 9
PMbus
87 65
43 21
10
HRS DF11-10DS or equivalent
180 150
CAT.5e 24AWG PVC UTP
DRS-480 series
10
1
8
RJ45
or equivalent
(DRS series)
DRS series pin assigment :
Connector
Pin Assigment
SBP-001 10pin connector
(Connector part No.:HRS DF11-10DS)
10 9
1
2
3
4
5
6
(CANH) (CANL)
7
8
9
10 (GND)
21
DRS-480 RJ45 Communication port
----- ----- ----- -----
6
7
----- ----- -----
8
Wire color
----- ----- ----- ----- Green White/Brown ----- ----- ----- Brown
3.3 Communication interface
Charging parameters can be modified by MODBus (Built-in) or CANBus(optional) communication commands. For details, please refer to: http://www.meanwell.com/manual.html
4.Power Boost Mode
The maximum current on the load output is the 2 times the rated current for 4 minutes max. and 3 times the rated current for 4 seconds max. For example (48V model):
Output load
power 10A
power BAT.
20A
max.4min.
power BAT. BAT.
30A
max.4sec.
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480W All-In-One Intelligent Security Power
5.Battery temperature compensation
RTH-
RTH+
8 pins (JS-2008R-2*4-T)
DRS-480 series
Extend cable by customer
Bat--
+Bat +
(NTC) Battery
AC Input
To exploit the temperature compensation function, please attach the temperature sensor(NTC) which is enclosed with DRS-480,
to the battery or the battery's vicinity. DRS-480 is able to work normally without the temperature sensor(NTC).
5.1 The compensation parameters included Disable, -3, -4 and -5mV/ /Cell .It can be modified by communication command of CANBus, MODBus. The factory default value is -3mV/ /Cell.
5.2 It will be regarded as normal temperature and will not be compensated when temperature compensation resistance is not connected; And temperature compensation will only compensate lead-acid battery, not lithium iron battery.
5.3The range of temperature compensation is 0-40 , normal temperature 25 is the central value, no compensation; When the temperature is < 0 or > 40 , the current temperature compensation value will be limited to 0 or 40.
24V model as an example
Assuming that Vboost=28.8V, temperature compensation set to -5mV//Cellby communication, TEMP_bat is NTCtemperature detection.
The compensating voltage can be calculated by the following equation: Vboost_comp=28.8V-5mV*(TEMP_bat -25)*12Cell Max. compensation voltage: Vboost_H=28.8V-5mV*(0-25)*12Cell=30.3V Min. compensation voltage: Vboost_L=28.8V-5mV*(40-25)*12Cell=27.9V
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File Name:DRS-480-SPEC 2023-11-16
480W All-In-One Intelligent Security Power
DRS-480 series
5.4 Accessory List NTC Sensor and mating wire along with DRS-480 (Standard accessory)
Item
NTC sensor wire
1
Part No.: NGS05C250J5
Quantity
50
7
1
UL2468 24x2C
NTC(RTH+) NTC(RTH-)
Mating wire
50
7
2
UL1007 28AWG
1
JS-2007-2*4-T or equivalent
Connect to DRS-480
Connection Diagram Extend cable by customer Connected
Connect to battery
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File Name:DRS-480-SPEC 2023-11-16
480W All-In-One Intelligent Security Power
DRS-480 series
6.LED alarm
Function DC OK
DC fail DC OK
Description
AC fail
AC fail AC OK
Charging status
Float Charging: CC/CV
Discharging
Charger fail
Status
Battery overvoltage / Battery reverse polarity
System diagnosis
Battery low / No Battery Battery discharge peak power timeout.
Over load / short
Over temperature
Timeout
Output of alarm OFF Green Red OFF Green Orange Orange: 1 Blink/Pause Red : 1 Blink/Pause Red : 2 Blink/Pause Red : 3 Blink/Pause Red : 4 Blink/Pause Red : 5 Blink/Pause Red : 6 Blink/Pause Red : 7 Blink/Pause
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File Name:DRS-480-SPEC 2023-11-16
480W All-In-One Intelligent Security Power
DRS-480 series
Suggested Application
1.Backup connection for AC interruption (1) Please refer to Fig2.1 for suggested connection. The power supply charges the battery and provides energy to the load at the same time when AC mains is OK. The battery starts to supply power to the load when AC mains fails.
DRS Series Example of Application
Load +-
AC fail
DC OK
Battery low/ Abnormal/ Disconnecte
Charger fail
RJ45
RS-485
18
Communication Port
MODBus communication(Standard models)
Personal Computer
RJ45
SBP-001
18
Communication Port
smart programmable
Personal Computer
Charging curve programmable by CANBus(Optional models)
RJ45
USBCAN
18
Bat--
+Bat +
Battery
AC Input
Communication Port
CANBus communication(Optional models)
Personal Computer
Fig 2.1 Suggested system connection
(2) Backup time
Backup time depends on: from the load current from the size of the batteries.
The following table is an example (battery capacity at C10 discharge rate).
Battery Load
10AH
20AH
50AH
100AH
1.5A
350min
13h
33h
67h
3A
125min
350min
17h
33h
5A
60min
180min
600min
20h
7.5A
35min
90min
350min
13h
10A
23min
60min
240min
10h
15A
13min
35min
125min
350min
200AH
133h 67h 40h 27h 20h 13h
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File Name:DRS-480-SPEC 2023-11-16
480W All-In-One Intelligent Security Power
Mechanical Specification
110
DRS-480 series
Case No. 214C Unit:mm
Terminal Pin No. Assignment (TB3)
Pin No. Assignment
1,2
+V
3,4
-V
150.7
Terminal Pin No. Assignment (TB2)
Pin No. Assignment
1,2
BAT.-
3,4
BAT. +
125.2
18
ON 123
TB3 1 234
+V +V -V -V
21
43 65
CN12
87
DC OK
AC Fail
Status
TB4 1 2 3 4 5 6 7 8 9101112
AC Fail DC OK Battery Charger Low Fail
Communication Port(RJ45)
Battery Start Charging Current Adj.
BAT- BAT+
1 234 TB2
N
L
1 23 TB1
Terminal Pin No. Assignment (TB4)
Pin No. Assignment
1,2,3 4,5,6
7,8,9
AC fail
DC OK
Battery low/ Abnormal/ Disconnected
10,11,12 Charger fail
Terminal Pin No. Assignment (TB1)
Pin No. Assignment
1
FG
2
AC/N
3
AC/L
Force button Connector (CN12): JS-2008R-4*2-T or equivalent
Pin No. 1 2 3 4 5 6
7,8
Assignment
3.3V GND RTH+
RTHA0 A1 Open: Normal Short: Force start
Terminal Pin No. Assignment (RJ45)
Pin No. Function
Description
1,2,3,4,5
NC
Retain for future use.
6
Data+
For MODBus model:Serial Date used in the MODBus interface.
CANH
For CANBus model:Date line used in the CANBus interface.
7
DataCANL
For MODBus model:Serial Clock used in the MODBus interface. For CANBus model:Date line used in the CANBus interface.
8
GND-AUX Auxillary voltage output GND. The signal return is isolated from the output terminals(+V & -V).
File Name:DRS-480-SPEC 2023-11-16
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480W All-In-One Intelligent Security Power
Installation Instruction
DRS-480 series
Back View
35
This series fits DIN rail TS35/7.5 or TS35/15. For installation details, please refer to the Instruction manual.
ADMISSIBLE DIN rail:TS35/7.5 OR TS35/15
(For reference only. Not included with unit.)
Installation Manual
Please refer to : http://www.meanwell.com/manual.html
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File Name:DRS-480-SPEC 2023-11-16
Installation Manual-MEAN WELL Switching Power Supply Manufacturer