Owner's Manual for Numatic models including: TT 4045, TT 4055, Twintec Mains Floor Cleaner Scrubber Drier - Dryer
Numatic TT4045 Scrubber Dryer 40Ltr Graphite Graphite 40Ltr 47 x 89 x 110cm TT4045G (Each)
Numatic Walk Behind Scrubber Dryer | Alliance Online
File Info : application/pdf, 20 Pages, 3.41MB
DocumentDocumentOwner Instructions Original instructions Warning! Read instructions before using the machine TT 4045 TT 4055 TT 4055 TT 4045 www.numatic.com ! ! Before continuing, please refer to Set Up Guide on Page 6/7 Index Machine overview Rating label / Personal Protective Equipment / Recycling Safety Precautions / Specifications Machine Set Up Tilting the Handle Fitting the Top Tank Fitting the Brush Tipping the Brush Deck Fitting the Floor-tool Fitting the hose guide Fill the Clean-water tank Clean Water Level Control of Cleaning substances (COSHH) Clean Water Tap On / Off Pre Cleaning Pre Scrubbing Lowering the floor-tool Breakaway floor-tool feature Setting the cleaning controls Regular Maintenance Tanks and Filters Changing the Floor-tool Blades Specifications Trouble shooting Recommended spare parts Schematic Diagram Warranty Declaration document Company Addresses Page 2 Page 3 Page 4 Page 5 / 6 Page 6 Page 6 Page 7 Page 7 Page 7 Page 8 Page 8 Page 9 Page 9 Page 9 Page 9 Page 10 Page 10 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 15 Page 16 Page 18 Page 19 Page 20 2 1 2 3 4 Machine Overview 9 10 11 8 13 8 12 13 5 6 7 14 15 14 16 17 18 21 22 1 Operator Control Panel 2 Separator 3 Top Tank (waste-water) 4 Waste-water Emptying Hose 5 Bottom Tank (clean-water) 6 Deck Locking Pin 7 Brush Deck 8 Handle Position Lever 9 Vacuum Switch 10 Pump Switch 11 Power Light 19 19 20 12 On / Off Switch 13 Triggers 14 Clean-water Tank Fill Point / Filler Hose 15 Floor-tool Vacuum Hose 16 Vacuum Hose 17 Clean-water Tank Emptying Hose & Fill Level 18 Floor-tool Lifting Lever 19 Floor-tool Retaining Knobs 20 Semi Parabolic Floor-tool 21 Clean Water Filter 22 Brush 3 About the Machine Rating Label 1 1 Company Name & Address 2 Machine Description 2 11 3 Voltage Frequency 4 Power rating 3 4 12 5 Max Gradient 5 6 13 6 Weight (ready to use) 9 7 7 CE Mark 8 WEEE Logo 8 9 Ingress Protection Rating 10 Machine Year/Week Serial number 10 11 Machine Description 12 Noise Rating 13 Hand Arm Vibration WEEE (Waste, Electrical and Electronic Equipment) Scrubber dryer Accessories and packaging should be sorted for environmentally-friendly recycling. Only for EU countries. Do not dispose of scrubber-dryer into household waste. According to the European Directive 2002/96/EC on waste electrical electronic equipment and its incorporation into national law. Scrubber-dryers that are no longer suitable for use must be separated, collected and sent for recovery in an environmentally-friendly manner. PPE (Personal protective equipment) that may be required for certain operations. Ear Protection Safety Footwear Head Protection Safety Gloves Dust/Allergens Protection Eye Protection Protective Clothing Hi-Vis Jacket Caution Wet Floor Sign Note: A risk assessment should be conducted to determine which PPE should be worn. Safety Critical Component: Mains lead: H05VV-F x 1.5 mm2 x 3 core In the event of a breakdown contact your Numatic dealer or the Numatic Technical help line +44 (0)1460 269268 4 Information for Scrubber Dryer ORIGINAL INSTRUCTIONS READ MANUAL BEFORE USE Component Mains Lead Brushes Squeegee Blade Filters Tanks Interval DAILY DAILY BEFORE EACH USE BEFORE EACH USE AFTER EACH USE Inspect for Scuffing, cracks, splits, conductors showing Bristle damage, wear, drive collar wear Wear, cracks, splits Clogging and debris retention Rinse dirty water tank after use As with all electrical equipment care and attention must be exercised at all times during its use, in addition to ensuring that routine and preventative maintenance is carried out periodically in order to ensure its safe WARNING operation. Failure to carry out maintenance as necessary, including the replacement of parts to the correct standard could render this equipment unsafe and the manufacturer can accept no responsibility or liability in this respect. When ordering spare parts always quote the Model Number / Serial Number specified on the Rating Plate. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. This machine is not suitable for picking-up hazardous dust. Do not use on surfaces having a gradient exceeding that marked on the appliance. The machine is not to be stored outdoors in wet conditions. CAUTION This machine is for indoor use only. Read the instruction manual before using the appliance. This product meets the requirements of IEC 60335-2-72 NOTES This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for other than normal housekeeping purposes. · Ensure only competent persons unpack/assemble the machine. · Keep your machine clean. · Keep your brushes in good condition. DO · Replace any worn or damaged parts immediately. · Regularly examine the power cord for damage, such as cracking or ageing. If damage is found, replace the cord before further use. · Only replace the power cord with the correct Numatic approved replacement parts. · Ensure that the work area is clear of obstructions and / or people. · Ensure that the working area is well illuminated. · Pre-sweep the area to be cleaned. DON'T · Use steam cleaners or pressure washers to clean the machine or use in the rain. · Attempt machine maintenance or cleaning unless the power plug has been removed from the supply outlet. · Allow any inexperienced repairs. Call the experts. · Strain cable or try to unplug by pulling on cable. · Leave the brush pad on the machine when not in use. · Allow the machine to be used by inexperienced or unauthorised operators or without appropriate training. · Use the machine without the solution tanks properly positioned on the machine, as shown in the instructions. · Expect the machine to provide trouble-free, reliable operation unless maintained correctly. · Lift or pull the machine by any of the operating triggers, use the main handle. · Remove the handle from the machine except for service and repair. · Use on surfaces having a gradient exceeding that marked on the machine. 5 · Only use brushes provided with the appliance or those specified in the instruction manual. · The use of other brushes may impair safety. · A full range of brushes and accessories are available for this product. WARNING · Only use brushes or pads which are suitable for the correct operation of the machine for the specific task being performed. · It is essential that this equipment is correctly assembled and operated in accordance with current safety regulations. · When using the equipment always ensure that all necessary precautions are taken to guarantee the safety of the operator and any other persons who may be affected. · Wear nonslip footwear when scrubbing. Use a respiratory mask in dusty environments. · The machine, while charging, must be positioned so that the mains plug is easily accessible. · When cleaning, servicing or maintaining the machine, replacing parts or converting to another function the power source shall be switched off. · Mains operated machines shall be disconnected by removing the power plug, and battery operated machines shall be disconnected by switching off the isolating key. · Machines left unattended shall be secured against unintentional movement. · When detergents or other liquids are used, read the manufacturer's instructions. · Do not allow the supply cord to come into contact with the rotating brushes. · Operators shall be adequately instructed as to the correct use of the machine. Machine Set Up ! ! PLEASE READ BEFORE COMMENCING ANY OPERATION AFTER THE REMOVAL OF ALL THE PACKAGING, CAREFULLY OPEN AND CHECK THE CONTENTS Tilting the handle 1 Using the handle position lever 2 (Fig.1). Move the handle into the upright position (Fig.2). Fitting top tank 3 Fit the top tank to the machine (Fig.3). 4 Fit both vacuum and floor-tool hose to the separator (Fig.4). 6 Machine Set Up Fitting the brush Featuring the Nulock brush system. The brush is simply pushed and twisted to lock, making fitting and removal a simple process. The Pad is retained using Numatic's own PadLoc system (ask your supplier for details). Only use manufacturer supplied brushes / pads. TT 4045 requires a 450mm brush or a 400mm pad. TT 4055 requires a 550mm brush or a 500mm pad. 5 6 Fit the brush / pad to the drive chuck, twist to lock the brush (Fig.5) / pad in place (Fig.6). Safety gloves are recommended for the changing of used brushes. Tipping the Brush Deck 7 To tip the deck into the down position (Operating mode). Press in the brush deck 8 locking pin (Fig.7) and rotate the brush deck (Fig.8). To change to brush deck up position, (Transit mode) simply lift the deck and the sprung loaded locking pin will activate to hold the deck up. ! ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF BEFORE MAKING ANY ADJUSTMENTS ! Fitting the Floor-tool The floor-tool has been designed for quick fitting, allowing easy squeegee blade replacement and a safety knock-off feature if the floor-tool gets snagged, whilst in transit. Note: It is easier to fit the floor-tool if the weight of the machine is resting on the brush. Ensure the brush is fitted first. 9 Fit the floor-tool and retain using the 10 detent pin (Fig.9). The lifting strap is held by a detent pin (Fig.10). 11 Raise the floor-tool for transit or lower for cleaning operation using the lifting handle fitted to the back of the machine (Fig.11). For fitting the floor-tool blades (See Page 13). 7 Machine Set-Up Fitting the Hose Guide The vacuum hose has a U-bend clip which creates a U-bend in the hose preventing water spillage when the vacuum is switched off. If you need to remove the U-bend clip for any reason always ensure it is refitted correctly before you resume operation (Fig 36-39). 30mm MAX Refit vacuum hose to the Floor-tool when finished. Note: DO NOT push the vacuum hose onto the Floor-tool with the Floor-tool in the raised position. Note: Raise floor-tool again before driving to the cleaning area. Filling the clean-water tank The TT Range are all equipped with a 40 litre clean-water tank allowing large areas to be cleaning in a single fill. To fill the clean-water tank, use the FLEXI - FILL pipe from either a tap or hose pipe (Fig.12). The large cap on the left can be removed for filling from a bucket or suitable container (Fig.13). Fill the clean-water tank to a maximum of 40 litres, including cleaning chemicals if required. Follow chemical manufactures guide lines. Note: Great care must be taken to ensure that contaminants (leaves,hair, dirt, etc) are not allowed to enter the clean-water tank during the filling process. If using a bucket or similar, ensure it is always clean and free from debris. 8 Clean water level Machine Set-Up The water level in the clean-water tank can be seen using the clean-water clear dump hose fitted to the rear of the machine. MAX The clean-water bottom tank holds 40 litres. Control of Substances Hazardous to Health (COSHH) For best results use a non-foaming type of chemical, dilute to the manufacturer's specification. For further guidance on hazardous substances refer to health and safety instructions online. Visit http://www.hse.gov.uk/ for UK information. ! WHEN HANDLING AND MIXING CHEMICALS Always ensure that chemical manufacturer's safety guidelines are followed. ! Only use chemicals recommended for use in auto scrubber-dryers. ! IMPORTANT Do not operate machine unless the Operator Manual has been read and fully understood. ! Clean water tap Turn on the clean-water tap. On Off Machine Operation 14 Pre-cleaning advice Before performing the cleaning operation, place out appropriate warning signs and sweep or dust-mop the floor (Fig.14). Numatic part (629044) Wet Floor sign (available if required) ! ALWAYS ENSURE THAT THE FLOOR IS PRE-SWEPT AND RELEVANT SAFETY SIGNS ARE DISPLAYED ! 9 Machine Operation Pre-scrub mode The TT Range have been designed to cope with a variety of floor types and different levels of soiling. On heavily soiled floors use a `double scrub' technique. First pre-scrub the floor with the floor-tool in the raised position, allow the chemical time to work, then scrub the area a second time with the floor-tool lowered. Floor-tool in use 15 The clean-water / chemical mix is 16 dispersed via the `THRU-FEED' system. The waste water is then retrieved by the floor-tool. Overlap the scrubbing path by 10cm to ensure an even clean (Fig.15). If streaking occurs, wipe the floor-tool blades clean (Fig.16). Lowering the floor-tool 17 18 After preparing the floor (see previous section), we are now ready to set the controls to suit the cleaning conditions. Before any settings can be applied, ensure the brush deck is lowered. Move the floor-tool lever (see Fig.17), to it's lower position (see Fig.18). Note: The machine will still reverse with the floor-tool in the lowered position, this could possibly damage the blades. Raise the floor-tool before reversing. 19 Breakaway floor-tool The floor-tool design incorporates a safety knock-off feature. Allowing it to safely disengage from its mounting should it become caught on an obstruction, during forward machine movement. To re-attach the floor-tool blade to its holder, first loosen the retaining knobs on the floor-tool body and slide onto the holding bracket. Tighten retaining knobs to finger tight (See Fig.19). Note: Care must be taken to reduce speed when cornering or when manoeuvring around obstacles. 10 Setting the cleaning controls Ensure your TT machine has been plugged into a suitable power supply. Select the desired function using the on / off switches fitted to the handle. To start: hold down either trigger and press the yellow On / Off Switch once 11 Regular Maintenance ! ALWAYS ENSURE THAT THE BATTERY IS DISCONNECTED PRIOR TO ANY MAINTENANCE OPERATION ! 20 The TT Range has been designed with ease of use in mind, this included easy stripping-down and cleaning. After use, empty waste-water tank using emptying hose and flush out with clean-water (Fig.20). 22 21 Remove the two hoses to disconnect the separator from the machine (Fig.21). Lift off the separator. The separator has a sealing-rubber which should be examined at every clean-down (Fig.22). Rinse using clean-water. 23 24 25 26 Fig.25 Fig.26 Remove the filter fitted into the separator and flush with clean-water (Fig.23) (Fig.24). Placed into the top tank is grey filter basket, clean and flush with clean-water (Fig.25) (Fig.26). The bottom (clean-water) tank is attached to the chassis and should only be 27 removed by a competent service engineer (Fig.27). Clean by flushing with clean-water if required. Excess water can be drained using the clear dump hose fitted to the rear of the machine. Located under the left hand side is a clean-water filter, ensure the clean water tap is turned off before removing this filter (Fig.28). Clean and flush with clean-water if required. 28 12 Changing the Floor Tool Blades ! ALWAYS ENSURE THAT THE BATTERY IS DISCONNECTED PRIOR TO ANY MAINTENANCE ! The floor-tool The TT range is provided with the aluminium floor-tool shown. 29 To clean the floor-tool, remove securing-pin and disconnect the lifting strap and remove the floor-tool securing pin pull-free the floor-tool from the rear of the machine. Rinse the floor-tool assembly with clean water and refit. 30 31 Periodically the floor-tool blades should be examined and checked for wear and damage. The blade removal is easy. Simply start by removing the four retaining pins (see Fig.29), turn the floor-tool over and separate the blade carrier from the body (see Fig.30). Peel away the blades from their locating lugs (see Fig.31) and examine or renew as required. Replacement is a reversal of the removal process. Floor-tool overview 1. Floor-tool main body 2. Rear blade 3. Blade carrier 4. Front blade (slotted) 5. Retaining pins x 4 1 2 3 4 5 Note: The blades are designed to be reversible, thus extending their useful working life. 13 Off-Aisle Cleaning Kit (Optional Extra Accessory) In the event of a breakdown contact your Numatic dealer or the Numatic Technical helpline +44 (0)1460 269268 (See back page for company addresses or dealers stamp) TT4045 Brush Motor Vac Motor Brush Sizes 1500 W 1200 W 450 mm TT 4045 Pad Sizes 400 mm Net Weight 67 Kg Fluid Flow Speed Capacity Cleaning Range Cleaning Speed Gross Weight 107 Kg Protection Class IPX4 Power 230/120/100V - 50/60Hz Hand Arm Noise Size Vibration 0-2L/Min 150rpm @ 50Hz 180rpm @ 60Hz 40 L 42 m 0-4 kph 1.4 m/s2 76 ± 3 dB(A) Width - 470mm Length - 890mm Height - 1100mm Brush Motor Vac Motor Brush Sizes 1500 W 1200 W 550 mm Pad Sizes 500 mm Fluid Flow Speed Capacity Cleaning Range 0-2L/Min 150rpm @ 50Hz 180rpm @ 60Hz 40 L 42 m TT 4055 TT 4055 Net Weight 68 Kg Gross Weight 108 Kg Protection Class IPX4 Cleaning Speed Hand Arm Vibration Noise Power 230/120/100V - 50/60Hz Size 0-4 kph 1.4 m/s2 76 ± 3 dB(A) Width - 560mm Length - 935mm Height - 1100mm 14 PROBLEM Poor water pick-up No brush / scrub function Little or no water flow Trouble- Shooting CAUSE Waste-water tank full Clogged / blocked vacuum hose Loose hose connections Debris basket filter clogged / blocked Separator filter clogged / blocked Poor separator seal Damaged separator seal Damaged / split vacuum hose Damaged floor-tool blades No brushes fitted Brush deck raised Clean-water tank empty Clean-water tank filter blocked / clogged Brush deck raised SOLUTION Empty waste-water tank (page 12) Remove and clean Push tight connections Remove and clean (page 12) Remove and clean (Page 12) Clean and refit (page 12) Renew (contact service dept) Renew (contact service dept) Renew (contact service dept) Check and fit (page 7) Lower brush deck (page 7) Fill clean-water tank (page 8) Remove and clean (12) Lower brush deck (page 7) Spare Parts & Accessories 237654 577839 206953 213058 280019 280018 213025 208960 237718 206111 237268 207128 206265 207000 208888 208827 208890 208830 208889 Top Tank - Blue Separator DETENT PIN Vac Hose Floor Tool Hose Dump Hose - Top Tank Dump Hose - Bottom Tank Filler Hose - Bottom Tank Hose Guide Dump / Filler Closure - Bottom Tank Filler Cap Lid Filler Cap Filter Barrel Filter Basket Filter Clean Water Filter Clean Water Filter Body Clean Water Filter Clear Bowl Clean Water Filter Gasket Clean Water Filter Mesh 606203 606204 606306 606028 606550 606551 606401 900526 900521 900522 900518 900519 236012 236132 236020 236024 236028 236118 206813 450MM POLYSCRUB BRUSH 450MM NYLOSCRUB BRUSH 450MM LONGLIFE BRUSH 550MM POLYSCRUB BRUSH 550MM NYLOSCRUB BRUSH 550MM LONGLIFE BRUSH 400mm PADLOC DRIVE BOARD 500mm NULOC2 DRIVE BOARD 650 Semi Parabolic Squeegee (4045) 750 Semi Parabolic Squeegee (4055) 650 Floor Tool Blades - Green PU 750 Floor Tool Blades - Green PU MAINS CABLE - UK MAINS CABLE - EURO MAINS CABLE - SWITZERLAND MAINS CABLE - SOUTH AFRICA MAINS CABLE - USA MAINS CABLE - INDUSTRIAL 16 AMP SWITCH KEY 15 TT 4045, TT 4055 - Schematic Diagrams Notes .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. 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.............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. 17 EU Declaration of Conformity EU DECLARATION OF 13 CONFORMITY We hereby declare under our sole responsibility that the following equipment fulfils all the relevant provisions of the following EU Directives: Machinery Directive 2006/42/EC EMC Directive 2004/108/EC RoHS Directive 2011/65/EU Machine Description: Type: TT, ET series Scrubber Dryer Manufactured by: Numatic International Limited Relevant standards upon which conformity is declared include: IEC 60335-1:2010 IEC 60335-2-72:2002 +A1 IEC 62233:2005 EN 55014-1:2006 EN 55014-2:1997+A1 EN 61000-3-2:2006 EN 61000-3-3:1995+A1+A2 A technical construction file for this equipment is retained at the manufacturer's address under the authorisation of the following signatory: Name:Allyn Boyes Position: Technical Manager Signed: Date: 01 /01/2013 Numatic International Limited, Chard , Somerset. TA20 2GB www.numatic.co.uk GB 18 19 This machine has been packed with the following items: Brush Floor-tool Hose Hook 38 mm / 32 mm Adaptor Signed TT 4045 / TT 4055 Distributed by Numatic International Limited Chard, Somerset TA20 2GB ENGLAND. Telephone 01460 68600 Fax: 01460 68458 www.numatic.co.uk Subject to change without prior notice. 20 244466 04/15 (A05)