User Manual for BONIC models including: BC988 Wheel Balancer, BC988, Wheel Balancer, Balancer
Swing Arm Tire Changer BC620 24 Inch Car Wheel Balancer BC998 Combo
Dual Arms Tire Changer BC610 24 Inch Car Wheel Balancer BC988 Combo
File Info : application/pdf, 19 Pages, 2.93MB
DocumentDocumentWheel Balancer Manual Warning This manual is a necessary part of the product. Please read carefully. Keep the manual for later use when maintaining the machine. This machine can only be used for the designated purposes. Never use it for any other purpose. The manufacturer is not responsible for the damage incurred by improper use or use other than the intended purpose. Precaution The equipment can only be operated by qualified personnel with special training. Modification to any components or parts, or use the machine for other purpose without either obtaining the agreement from the producer, or observing the requirement of the instructions may lead to direct or indirect damage to the equipment. The equipment should be installed on the stable ground, not wooden pallet, otherwise not accurate. Keep the back panel 0.6M away from the wall for good ventilation. Enough room should be left on both sides for convenient operation. Do not put the equipment a place with high temperature or moisture, or near the heating system, water tap, air-humidifier or chimney. Avoid lots of dust, ammonia, alcohol, thinner or spraying binder. People who are no operating the machines should be kept away when it is used. Use appropriate equipment and tools, protective and safety equipment, including eyeglasses, earplugs and working boots. Pay special attention to the marks on the machine. Do not touch or approach the moving parts by hand during operating. Do not remove the safety device or keep it from working properly. Contents 1. General-----------------------------------------------------------------------------------------------------------------1 2. Machine assembly----------------------------------------------------------------------------------------------------1 3. Controls and components--------------------------------------------------------------------------------------------3 4. Indication and use of wheel balancer------------------------------------------------------------------------------6 5. Self-calibration of wheel balancer -----------------------------------------------------------------------------10 6. Errors------------------------------------------------------------------------------------------------------------------11 7. Self- diagnoses-------------------------------------------------------------------------------------------------------12 8. Setting machine------------------------------------------------------------------------------------------------------12 9. OPT function --------------------------------------------------------------------------------------------------------13 10. Spare parts list and Exploded drawings-------------------------------------------------------------------------15 1. General 1.1. Technical data Power Supply Voltage 110 V, 60 Hz, 1 Ph Motor 0.34 HP ( 0.25 kW ) Working Temperature 23 °F to 122 °F ( -5 °C to 50 °C ) Cycle Time 6 to 9 seconds Data Entry Keypad Balancing Modes Dynamic / Static / Alloy Certification CE Approved Rim Diameter Capacity 10" - 24" ( 254 mm - 610 mm ) Rim Width Capacity1 1/2" - 16" ( 38 mm - 406 mm ) Max. Wheel Diameter 39 3/8" ( 1000 mm ) Max. Wheel Weight 154.32 lbs ( 70 kg ) Shaft Size 36mm Max. Shaft Weight 176.37 lbs ( 80 kg ) Balancing Speed 180 RPM Accuracy 0.035 ounces ( 1 gram ) Display Standard or Metric Self Calibration Yes Power Cord Length 78 47/64" ( 2000mm ) Noise Level < 70 dB 1.2. Features ALU balancing mode may choose 9 o'clock or 12 o'clock position to add weight Statistic and dynamic balancing, ALU-programs for alloy rims or special shaped Self diagnoses, easy to find the problem Apply to steel and aluminum alloy rim 1.3. Working environment Temperature550 Height4000m 2Machine assembly 2.1. Unpack Unpack the carton, check if missing any spare parts. No. Item Qty 1 Width gauge 1 Conic No.1 1 Conic No.2 1 2 Conic No.3 1 Conic No.4 1 1 3 Quick relase nut 1 4 Thread hub 1 5 Bowl for quick nut 1 6 Pad for bowl 1 7 Balancing hammer 1 8 100g weight 1 9 Allen wrench 1 2.2. Install The equipment should be installed on the stable ground, not wooden pallet, otherwise not accurate. Keep the back panel 0.6M away from the wall for good ventilation. Enough room should be left on both sides for convenient operation. 2.3. Fix balancer to floor with screws on the bottom. 2.4. Install adaptor The wheel balancer is supplied complete with cone type adaptor for fastening wheel with central bore. (see below picture) 2 2.5. Install wheel Clean wheel, take off counterweights, check pressure of wheel. Choose the way of installation according to the type of wheel. Main shaft-wheel-- Main shaft-suitable cone(big head towards inside) suitable cone( small head towards inside)--quick handle nut --wheel--quick handle nut AttentionMay add a wheel, and hold the wheel to help install the thread hub. When installing or taking off wheel, do not let wheel move on the shaft, to avoid scratching shaft. Display plate (G) 1.inside unbalance value digital display 2.inside unbalance position display 3.outside unbalance value digital display 4.outside unbalance position display 5.displays showing type of correction chosen. 3 Eight balancing modes Icon Balancing mode Standard/Default ALU1 ALU2 ALU3 ALU4 ALU5 ALUS Static mode, for motorcycle wheels Operation 1. Turn on machine 2. Input a,b,d value 3. Start spin, after spin stop 1. Turn on machine 2. Input a,b,d value 3. Press ALU button, indicator lit up 4. Start spin, after spin stop 1. Turn on machine 2. Input a,b,d value 3. Press ALU button, indicator lit up 4. Start spin, after spin stop 1. Turn on machine 2 Input a,b,d value 3 Press ALU button, indicator lit up 4Start spin, after spin stop 1. Turn on machine 1. Input a,b,d value 2. Press ALU button, indicator lit up 3. Start spin, after spin stop 1. Turn on machine 2. Input a,b,d value 3. Press ALU button, indicator lit up 4. Start spin, after spin stop 1. Turn on machine 2. Press ALU button, indicator lit up 3. Input aI,aE,d value 4. Start spin, after spin stop 1. Turn on machine 2. Input a,b,d value 3. Press ALU button 4. Start spin, after spin stop Key board (H) Add weights Clip on weights on both sides of rim edge Add adhesive weights on the rim shoulder both sides Clip on weight on inside rim edge, add adhesive weight on outside rim shoulder Add adhesive weights on the rim shoulder both sides Clip on weight on inside rim edge, add adhesive weight on outside rim shoulder Add adhesive weight on inside rim shoulder, clip on weight on outside rim edge Add adhesive weights on the two positions gauge head touch Add adhesive weight Icon Function Icon Function Set distance Optimization of unbalance 4 Set rim width Set rim diameter Recalculation Start Selection of "ALU" modes Static mode, for motorcycle wheels Unbalance display pitch and threshold Stop/Cancel 4. Indication and use of wheel balancer 4.1DYN (Standard/Default) mode 4.1.1. Clean wheel, take off counterweights, check pressure of wheel.Choose the way of installation according to the type of wheel. Main shaft-wheel-- Main shaft-suitable cone(big head towards inside) suitable cone( small head towards inside)--quick handle nut --wheel--quick handle nut AttentionMay add a wheel, and hold the wheel to help install the thread hub. When installing or taking off wheel, do not let wheel move on the shaft, to avoid scratching shaft. 4.1.2. Turn on machine 4.1.3. Input a b d value Turn on machine, choose right way to install wheel according to the type of wheel. Set "a" "b" "d" values: set "a" value move the gauge to measuring position as illustrated as Fig.1, hold the gauge still in position for approx. 4 seconds, successful memorization is given, then return the gauge to position 5 0.(The value measured in automatic mode appear on the display). Or press and to set manually. set "b" valueset nominal diameter "b" marked on the wheel or use the width gauge to measure the value of "b" as Fig.2, then press and . set "d" valuethis value measured in automatic mode same time as "a" value setting, or press and to set manually. Fig.1 Fig.2 4.1.4. Put down the guard and press to perform a measuring spin. 4.1.5. In a few seconds the wheel is brought to operating speed and begin measuring unbalance, the unbalance values remain on instruments 1 and 3 when the wheel stopped. Press may check the real unbalance value under threshold. 4.1.6. Anticlockwise moving wheel slowly, until the right LED lit up full, clip weight on 12 o'clock position (Fig.3) Fig. 3 4.1.7Anticlockwise moving wheel slowly, until the left LED lit up full, clip weight on 12 o'clock position (Fig.4) 6 Fig. 4 4.1.8After finishing cliping the counterweights, put down the guard or press if comes out 00 00means balancing succeed. (Fig.5) to perform balancing spin again, Fig. 5 4.2ALU-1 mode (ALU-1, ALU2 same operation, only the position to add weights different) 4.2.1. Set "a" "d" "b" values 4.2.2. Press until ALU1 indicator lit up 4.2.3. Put down the guard and press to perform a measuring spin. 4.2.4. In a few seconds the wheel is brought to operating speed and begin measuring unbalance, the unbalance values remain on instruments 1 and 3 when the wheel stopped. Press may check the real unbalance value under threshold. 4.2.5. Anticlockwise moving wheel slowly, the displays with right LED's lit up full indicate the correct angular position where to mount the counterweights, 12 o'clock position (9H=Off) or 9 o'clock (9H=On) position outside, as Fig.6, add the counterweight. Fig. 6 4.2.6. Anticlockwise moving wheel slowly, the displays with left LED's lit up full indicate the correct angular position where to mount the counterweights, 12 o'clock position (9H=Off) or 9 o'clock (9H=On) position inside, as Fig.7, add the counterweight. 7 Fig. 7 4.2.7. After finishing mounting the counterweights, put down the guard and press again, if comes out 00 00means balancing succeed. (Fig.8) to perform balancing spin 4.3ALUS mode Fig. 8 This mode is used for special rim, if ALU1/ALU2 can not be used, you should choose ALUS mode. Input aI, aE, d value Set "aI": pull gauge out let the gauge head touch the position of FI for 4 seconds, may press and to change Set "aE": pull gauge out let the gauge head touch the position of FE for 4 seconds may press to change and . Set "d": read from rim, press and to input Fig. 9 Put down the guard and press to perform a measuring spin. 4.3.1. 12 o'clock position to add weight Set SLC as OFF according to 8.1 Anticlockwise moving wheel slowly, until the right LED lit up full, add weight on 12 o'clock position (Fig.10) 8 Fig. 10 Anticlockwise moving wheel slowly, until the left LED lit up full, add weight on 12 o'clock position (Fig.11) Fig. 11 After finishing mounting the counterweights, put down the guard and press comes out 00 00means balancing succeed. (Fig.12) to perform balancing spin again, if 4.3.2. Use gauge head to add weight Set SLC as ON according to 8.1 Fig. 12 Fig. 13 Anticlockwise moving wheel slowly, until the right LED lit up full (Fig.14) Fig. 14 Take off proper counterweight to be hold by the gauge head as Fig. 16 9 Fig. 15 Pull out gauge until there is a square comes in the middle window (Fig. 17) Fig. 16 Fig. 17 Release the counterweight and let it stick on rim (Fig. 18) Fig. 18 Anticlockwise moving wheel slowly, until the left LED lit up full (Fig.19) Fig. 19 Take off proper counterweight to be hold by the gauge head as Fig. 16 Pull out gauge until there is a square comes in the middle window (Fig. 20) Fig. 20 10 Release the counterweight and let it stick on rim (Fig. 21) Then turn down safe guard and press Fig. 21 to start spin, comes Fig. 22 means the wheel is balanced. Fig. 22 4.ALUS split function Note: Only ALU-S mode can use this function. And Operator must be experienced. Step In the ALU-S mode, the results of the case, after the comes 1 Step Through 2 input wheel number, and then press comes Keep any one of spoke on the position of 12 o'clock, press Step 3 comes Anticlockwise rotate wheel by hand slowly, until the right Step 4 SP1 LED lit up full, add the adhesive weightto stick the weights on position of 12 o'clock or 9 o'clock depends comes SLC=On or Off Anticlockwise rotate wheel by hand slowly, until the Step 5 outside SP1 lit right SP2 LED lit up full, add the adhesive weightto stick the weights on position of 12 o'clock or 9 comes o'clock depends SLC=On or Off 11 Step 6 Put down safe guard and press after spin stop comes Operation completed 5. Self-calibration of wheel balancer 5.1. Self-calibration of wheel balancer 5.2.Turn on balancer, install a medium size wheel (14-18)which can use clip-on weight, set "a b d" value, then Do the self-calibration whenever you think the balancer is not accurate. The 100g weight must be accurate. Step 1 Press and hold, then press comes Step 2 Put down safe guard or press start spin, after spin stop comes Open the safe guard and clip a 100 gram weight on the outside Step 3 12 o'clock position, put down safe guard and press to start spin, after spin stop Open the safe guard and clip a 100 gram weight on the inside 12 comes Step 4 o'clock position, put down safe guard and press to start spin, after spin stop self-calibration finished comes 6Rim distance gauge calibration + comes pull gauge to position "0" and hold, press comes pull gauge to position "15" and hold, press comes Rim distance gauge calibration finished 7. Rim diameter gauge calibration 12 Set "d" by press and , for example if it is 14 inch, make it 14 + move gauge to touch the edge of rim and keep still comes Press comes Rim diameter gauge calibration 8. Errors Various abnormal conditions can arise during machined operation by the microprocessor, if comes the errors, must stop operation, find the reason and the solution according, if the error persists, consult the supplier. No. Errors Reasons Solution 1 If no spin, check or change power 1 1No spin 2Shaft spin board 2If spin, check or change position pick up board and computer board 3. Adjust position pick up board support 1No wheel or wheel not locked tightly 1 Lock tightly 2 2. check or change position pick up 2.Position pick up board problem board 3 1No enough pressure in wheel 1Add proper pressure in wheel 2Wheel distortion 2Check wheel 1.Position pick up board 1.Check or change position pick up 4 problem board 2. Computer board problem 2.Check or change computer board 5 1. Micro switch problem 2. Computer board problem 1.Check or change Micro switch 2.Check or change computer board 13 6 1. Power board problem 1.Check or change power board 2. Computer board problem 2.Check or change computer board 7 1. Program lost 2. Computer board problem 1.Self calibration 2. Check or change computer board 8 1. No add 100g weight during self calibration 2Computer board problem 3Power board problem 1. Add 100g weight 2.Check or change computer board 3.Check or change power board 1Micro switch problem 1.Check or change micro switch 9 2. Computer board problem 2.Check or change computer board 1Computer board problem 1.Check or change computer board 10 2Power board problem 2.Check or change Power board 9. Self- diagnoses Press Order 1 and hold, then press Display 2 3 4 5 6 goest to self diagnoses, press Function to next , press to escape Function normal Display All lit up Position pick up board POS changes in 0-127 Distance potentiometer Left window data is 327-340, when pull gauge out, the data changes Diameter potentiometer left window data is 327-340, turn ruler to another direction, data changes Width potentiometer(if left window data is 327-340, turn ruler to another provide) direction, data changes Pressure sensor Use hand to press main shaft, 4X-4X 6X-6X changes 10. Setting machine 10.1Machine setting Press and hold, then press goes to set machine, press and to changepress to next 14 Order 1 Display function Unbalance display threshold 5/10/15 choice 2 Sound On/off 3 Light 1-8 4 Inch/mm inch on/inch off 5 9 o'clock position for adhesive weight 9 o'clock position/12 o'clock position OFF: 12 o'clock position, no use of gauge When ALU-S mode if use 6 gauge head to add weight head to add weight ON: Use gauge head to add weight 7 Tire weight On/off 10.2 Safe guard setting Press and hold, then press Display to set safe guard Function Explain Safe guard on Put down safe guard to start spin Safe guard off Put down safe guard then press to start spin 10.3 Unit of weight setting Press + to set safe guard Display Function Unit of weight Unit of weight Explain Gram Ounce 11OPT function Note: When unbalance value is too much, choose OPT, and operator must be experienced. 15 Install wheel, input a b d value 1 Press 2 Put down safe guard and press comes comes 3 With the help of tire changer, change the rim reference and rubber 180 degree 4 Then put down safe guard and press comes Rotate wheel until four indicators lit up (two on 5 both sides, the dark spot in the right side reference picture), mark the positon C with chalk on rubber 6 Rotate wheel until two indicators lit up (one on both sides, the dark spot in the right side reference picture), mark the positon D with chalk on rim 7 With the help of tire changer, change the rim reference and rubber to make C and D match 8 Put down safe guard and press comes If unbalance is less than before, OPT succeed 16PDFium PDFium