User Manual for ID models including: PART-X1 flexible feeder, flexible feeder
User manual PART X1 3 4.2.2. Removing/ replacing the platform 20 4.2.3. Checking and cleaning the platform 21 4.3. Repairs 21 4.4. Technical support 22
Industry Devices PART X 1 flexible feeder - Unchained Robotics
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DocumentDocumentUser manual PART X1 PART X1 USER MANUAL 1 User manual PART X1 1. Introduction 4 1.1. General information 4 1.2. Safety precautions 5 1.2.1. General safety precaution 5 1.2.2. Danger 6 1.3. Warranty information 7 2. Description 8 2.1. Overview of the product 8 2.2. General characteristics 9 2.2.1. Technical features 9 2.2.2. Overall dimensions 10 2.2.3. Maximum permissible external force on the platform (PART X1) 11 2.2.4. Permissible platform weight 11 2.2.5. Maximum plate displacement 11 2.2.6. Plate Z repeatability 12 2.2.7. Work surface 12 2.3. Electrical interfaces 13 2.3.1. Overview 13 2.3.2. Power connection 13 2.3.3. Backlight synchronization 14 2.4. Mechanical interfaces 15 2.4.1. Attachment of the PART X1 15 2.5. Accessories and optional modules 16 2.5.1. Additional platform 16 2.5.2. Backlight 16 2.5.3. Cables 17 3. Transportation, handling and installation 17 3.1. Packaging of the product, transportation and handling 17 3.2. Unpacking instructions 17 3.3. Installation and storage environment 18 3.3.1. Installation environment 18 3.3.2. Storage environment 18 4. Maintenance and repair 19 4.1. Safety instructions 19 4.2. Maintenance 19 4.2.1. Periodic maintenance schedule 19 2 User manual PART X1 4.2.2. Removing/ replacing the platform 20 4.2.3. Checking and cleaning the platform 21 4.3. Repairs 21 4.4. Technical support 22 4.4.1. For better service... 22 4.4.2. Contact 22 5. Annexes 23 3 User manual PART X1 1. Introduction 1.1. General information The following document is the property of Industry Devices d.o.o. and may not be copied or circulated without permission. The information contained in this document is subject to change without notice for the purpose of product improvement. Please read this document carefully before operating your product, to ensure it is used correctly. Nevertheless, should you encounter difficulties during operation or maintenance, please contact the company Industry Devices. The illustrations in this document may vary depending on the model purchased. In this manual, the safety precautions that you must respect are classified as: "Danger", "Warning" and "Note". The following symbols are used: DANGER! Failure to observe the instruction may result in serious injury. DANGER! Failure to observe this instruction may result in electrocution or serious injury due to electric shock. IMPORTANT! Failure to observe this instruction may result in serious injury or damage to property. NOTE: The reader's attention is drawn to this point in order to ensure that the product is used correctly. However, failure to respect this instruction does not pose a danger. REFER TO... For more information on a specific subject, the reader is invited to refer to another manual or another paragraph. IMPORTANT! Under no circumstances may Industry Devices be liable for any loss or damage arising from a failure toobserve the instructions contained in the "Safety precautions". The customer is solely responsible for ensuring the necessary instructions are passed on to all persons concerned. NOTE: All dimensions in this document are expressed in milimeters. 4 User manual PART X1 1.2. Safety precautions 1.2.1. General safety precaution 1.2.1.1. Transportation Danger! Be aware of the weight and take care when transporting the machine. For more information, please refer to chapter 3 "Transportation, handling and installation". 1.2.1.2. General information Danger! Make sure that all power sources and other cables are disconnected from the machine before working on the product. Danger! Only qualified person (trained by Industry Devices) are authorized to work on this device. Danger! Never unscrew the system's electrical boxes or protective covers. Serious physical injury could result from electric shock. Only authorized Industry Devices personnel are allowed to access these parts of the system for maintenance or for repair. Danger! Do not plug or unplug cables of the system unless it is switched off. Danger! Never modify the product. Unauthorized modification may cause the product to malfunction, resulting in injury, electric shock, fire, etc. Danger! Turn the machine off in the event of power failure. If you do not do this may cause the product to suddenly start moving when the power is restored. Danger! Do not use the product in a place where it may come in contact with water or other liquids. 1.2.1.3. Disposal When the product reaches the end of its service life, it must be disposed of in accordance with regulations concerning industrial waste. Important! All applicable laws, regulations and standards must be observed when disposing of the product. 5 User manual PART X1 1.2.2. Danger 1.2.2.1. Safety equipment for operators For safety reasons operators must wear protective eyewear when using the backlight. Note: It is the customer's responsibility to install warning signs to inform anyone working around the PART X1 that they must wear the appropriate safety equipment. 1.2.2.2. Specific danger Backlight The PART X1 has an integrated backlight that consists of LEDs (Light Emitting Diodes). These LEDs emit visible or invisible radiation Depending on the color of the backlighting. LED lighting can create discomfort, cornea, Retinal and lens damage. Figure 1-1: Specific warnings The LEDs used are class 0 according to norm EN 62471. It is the sole responsibility of customer to document their specific application and instruct employees on procedures to limit exposure to LED radiation. The following prevention measures can be recommended: Interpose, insofar as the job allows a high pass filter at x nm depending on the color under a fixed or adjustable connection between the source and the employee. When the implementation of the foregoing is not possible, provide workers with goggles or a face shield suitable for blocking radiation beyond 700 nm. Prohibit or limit as much as possible direct to the source (exposure in the axis or radiation). Establish a security perimeter to provide operators from approaching the light source at distances beyond the normal ocular hazard recommended by the manufacturer. Sound level The sound level of the PART X1 during intensive use without components in the platform is less than 72 dB(A). Depending on the components distributed in the platform, the sound level may be higher. In this case, it is the customer's responsibility to implement the necessary measures to meet the safety requirements for operators. 6 User manual PART X1 1.3. Warranty information You will find the PART X1 warranty information (duration, scope or warranty) in the general conditions of sale. 7 User manual PART X1 2. Description 2.1. Overview of the product The PART X1 is composed of a platform capable of vibrating in 3 orthogonal directions in the order to optimally distribute the components in the platform. PART X1 consists of: A 3D vibrating platform Electrical interfaces (communication, Power supply, I/O...) For more information on electrical Interfaces of the PART X1, please refer to section "2.3. Electrical interfaces" on page 12. An integrated backlight (optional) that allows easy Recognition of the parts by a camera placed above. Figure 2-1: PART X1 feeder system overview For more information on how to remove or change the platform, please refer to section "4.2.2. Removing/ replacing the platform" on page 19. For more information about the backlight color, see section "2.5.2. Backlight" on page 15. 8 User manual PART X1 2.2. General characteristics Important! Do not use the device outside the specifications. Failure to follow this instruction will invalidate the warranty. 2.2.1. Technical features PART X1 Typical part size length of side: 10 mm to 40 mm Integrated high power LED backlight Optional Interchangeable backlight color Green, red, blue, white, infra-red Independent vibrations in three orthogonal Yes directions Interchangeable vibration surface For more information, please refer to section 2.5.1. Additional platform page 15 Configurable vibration frequency From 10 Hz to 60 Hz Maximum weight on the platform 1 kg (components) Backlight input Yes RoHS Yes 9 User manual PART X1 2.2.2. Overall dimensions Figure: 2-2: Dimensions Characteristic Footprint C D Size of A vibration platform B Profile F H E Weight with platform and backlight PART X1 250 410 234 189 221 153 166 17 kg 10 User manual PART X1 2.2.3. Maximum permissible external force on the platform (PART X1) The maximum permissible external force on a point of the platform Fz (for example, with the gripper) is: Fx = 10 N Fy = 10 N Fz = 30 N Fy Fx Figure 2-3: External force on the platform Note that the shock/ impact of the gripper may damage the surface of the platform. 2.2.4. Permissible platform weight Maximum weight of the frame + platform assembly (without components) Maximum weight of components (in addition to the maximum weight of the frame + platform assembly) PART X1 3 kg 1,5 kg 2.2.5. Maximum plate displacement Maximum displacement x Maximum displacement y Maximum displacement z PART X1 ±2 ±2 ±3 11 User manual PART X1 2.2.6. Plate Z repeatability Platte Z repetability ±0.3mm 2.2.7. Work surface The maximum dimensions of the work Surface correspond to the size of the illuminated PART X1 platform: A 234 B 189 C 286 Figure 2-4: Work surface 12 User manual PART X1 2.3. Electrical interfaces 2.3.1. Overview PART X1 is independent module with its own controller. The electrical interfaces of the PART X1 are situated at the back of the device: a) Power connector b) Ethernet connection (RJ45) c) Backlight synchronisation c b a Figure 2-5: Electrical interfaces Note: The cables are not part of the PART X1, but can be ordered separately. Please refer to chapter "2.5.3. Cables" page 16. 2.3.2. Power connection Important! Before supplying power to the PART X1, check that your distribution voltage is the same as normal voltage. Use PELV (protected extra-low voltage) normal voltage. Always connect the GROUND pin to the supply via the power cable. Make sure to connect the 0 and 24V according to the table. An incorrect connection can damage the PART X1. Signal description Cable (option) 24V S - power 1 0V GND - S 2 Figure 2-6: Power connection 13 User manual PART X1 Connector type (on PART X1 side) is Weipu FS12. Characteristic Voltage Consumption Peak consumption +24 V DC +5% 5 A 12 A Note: Use a 20 A supply with a current reserve of 150% for 3 seconds. The following two power supplies have been approved by Industry Devices: PULS QS20.241 SIEMENS 6EP1336-3BA10 The communication with the PART X1 is established by a standard Ethernet communication via the RJ45 port. Characteristic Default IP address Default subnet mask Port MAC address Value 192.162.1.11 255.255.255.0 2000 Can be read by ARP request 2.3.3. Backlight synchronization A standard M8 3-pin cable id used to synchronise the camera's image acquisition with the PART X1 backlight. This cable must be connected as follows: Pin Waveform 1 Not wired Cable (option) Brown 3 0 V GND Blue 4 +24 V plus Black (illumination synch) Connector type (on PART X1 side): M8, 3P, male. 3 1 4 Figure 2-7: Backlight synchronization 14 User manual PART X1 Note: The PART X2 backlight illumination time corresponds to the signal impulse length. 2.4. Mechanical interfaces 2.4.1. Attachment of the PART X1 To guarantee correct operation, the PART X1 must be securely attached (with four M8 screws) to a solid support, ideally a steel plate, secured to a frame. The total weight of the plate and frame, if they are not attached to the floor, should be at least 200 kg, in order to dampen some of the vibrations. Notice: Depending on the weight of the system to which the PART X1 id secured, the vibrations of the PART X1 can be interfare with the sensitive surrounding processes.These interferences can be reduces using solid support or by securing it to the floor. A 410 B 250 C 200 D 12,5 15 User manual PART X1 2.5. Accessories and optional modules 2.5.1. Additional platform In order to improve the availability of certain components on the surface of the feeder, it is possible to structure the platform surface. Industry Devices can provide various types of the platform on request. The customer can also make their own platforms, respecting the following dimensions: 2.5.2. Backlight The following backlights are available: Color Blue Green Wavelength 465 nm 550 nm Infrared 250 nm Red 645 nm White 6500 K The backlight is supplies fitted when it is ordered at the same time as the PART X1. Danger! Infrared light (IR) is invisible to the human eyes. A Never use the infrared light without the platform (A). When the platform (A) is fitted on the PART X1, the system does not pose a risk for the operator. Figure 2-8: Platform 16 User manual PART X1 2.5.3. Cables The following cables are available: Power cable RJ45 Ethernet cable Synchro backlight cable Note: For more information on these cables, please contact Industry Devices. Important! There is no suitable cable for the cable chains. 3. Transportation, handling and installation 3.1. Packaging of the product, transportation and handling The product must be transported in accordance with the specific terms indicated on the package (top, bottom and fragile...). In addition, pay particular attention to the following points: Important! Be aware of the weight and take care when transporting the machine. The heavy shipping boxes must not be carries by just one person. If the shipping box needs to be put down, it should be in a horizontal position. The PART X1 is shipped in a cardboard box. Note: If the items received do not match your order, or are damaged, do not sign the delivery note, and contact Industry Devices as soon as possible. 3.2. Unpacking instructions Note: Do not remove the PART X1 from its packaging until you are ready to install it. Important! Keep the packaging material and the shipment box in case of return. Locate the identification label at the back of the product and check that the serial number corresponds to the delivery note. You need this serial number for any correspondence with Industry Devices. 17 Figure 3-1: Product label User manual PART X1 3.3. Installation and storage environment Important! The PART X1 must be mounted on a smooth, flat and strong surface. 3.3.1. Installation environment The PART X1 can be used under following conditions: Protection rating IP50 Working temperature: +5°C to +40°C Humidity: 30% to 80% max. non-condensing Warning! Variations in humidity or temperature may affect the global performance of the PART X1. Do not expose the PART X1 to water or other liquids. Important! Do not use the product in an atmosphere or corrosive gases. Rust may form and reduce the structural strength of the device. 3.3.2. Storage environment The storage environment should be similar to the operating environment. In addition, it is important to protect the PART X1 against dust. 18 User manual PART X1 4. Maintenance and repair 4.1. Safety instructions Important! The product does not contain any parts which can be repaired by the user. Contact Industry Devices or your local supplier to carry out maintenance. Failure to follow this instruction will invalidate the warranty. Danger! Do not operate the system when it is damaged. Ensure that no visual defects are detected before use. Danger! Turn the system off and unplug it from the mains before any kind of maintenance. Danger! Do not pour water or liquid over the PART X1. 4.2. Maintenance Important! For any kind of maintenance, always use PART X1 products. 4.2.1. Periodic maintenance schedule Our products are largely maintenance-free. However, simple inspections should be performed at regular intervals to ensure optimal performance and safety levels of our equipment. Element Period Reference Cleaning the machine Weekly Visual inspection and Weekly 4.2.3. cleaning the platform Table 4-1: Periodic maintenance schedule Note: The information given in the "Table 4-1": Periodic maintenance schedule" is only informative, maintenance and times must be modified by operator in accordance with their particular system, its operating environment and the amounts of usage. 19 User manual PART X1 4.2.2. Removing/ replacing the platform Danger! Make sure that the backlight is off before removing the platform module. Step 1: Unscrew the 4 handle screws Step 2: Remove the PART X1 platform assembly 20 User manual PART X1 4.2.3. Checking and cleaning the platform Material needed: Lint-fee cloth Isopropanol alcohol Important! Replace the surface if it is damaged to the extent that it obstructs the vision or behaviour of the parts. 4.3. Repairs This section gives a list of the components, which can be replaced directly by the customer. For any other repair, the product must be returned to the manufacturer. Important! For the kind of repair, always use PART X1 products. Part name Platform and platform replacement (see 4.2.2.) Table 4-2: Replaceable parts 21 User manual PART X1 4.4. Technical support 4.4.1. For better service... Have you read the relevant manuals and not found the answers to your questions? Before calling the support service, gather the following information for your system: Serial number and product key your equipment Software version 4.4.2. Contact A wealth of information is available on our website: www.industry-devices.com You can also contact us by mail or by phone number. Mail: info@industry-devices.com Phone number: +386 40 846 645 22 User manual PART X1 5. Annexes 23 User manual PART X1 The following document is the property od Industry Devices and may not be copied or circulated without permission. The information contained in this document is subject to change without notice fort he surpose of product improvement. Industry Devices d.o.o. Solska ulica 39 6000 Koper Slovenia Tel.: +386 40 846 645 info@industry-devices.com www.industry-devices.com 24