Hyundai Tucson Genuine Accessories - Crossbars Installation Instructions

General Information

Difficulty: (A) Customer

Note: Difficulty stated above reflects the minimum level of expertise required to install the accessory: (A) Customer, (B) Dealer Technician, (C) Master Technician or Specialist.

Application Notes: Only applies to models equipped with Flush type roof rails, not Raised / Bridge type roof rails.

NOTICE: Improperly installed Crossbars may increase wind noise in the vehicle cabin. To avoid this, ensure that the Crossbars are installed in the correct position, per this instruction.

Instructional Symbols / Definitions

• ⚠️ Warning: Denotes warnings that may lead to serious physical injury or vehicle damage.
• ✔️ Quality Check: Denotes quality processes to be checked prior to moving to the next step.
• ⚠️ Caution (Injury/Component): Denotes cautions to be taken to avoid physical injury or electronic component damage.
• ⚠️ Caution (Vehicle/Component): Denotes cautions to be taken to avoid vehicle and component damage.
• ? Tool: Denotes specific tools that are necessary to complete a step.
• ℹ️ Important Info: Denotes important information to be reviewed during the step.
• PPE: ? Glasses, ? Gloves, ? Mask, ? Hearing Protection.

Basic Required Tools

• Clean Cloth
• Step Ladder
• Tape Measure
• Coin or Flat-Head Screwdriver
• Torque Wrench
• 5mm Allen Socket

FMVSS 110 Compliance Information

Load Label Part Number: NP070-09003

All dealers must determine if the Net weight added by options or accessories exceeds the lesser of 1.5% of GVWR or 100 lbs. If the additional weight exceeds these thresholds, a "Load Carrying Capacity Reduced" label must be installed. A black, fine-point, indelible marker must be used to write the reduced carrying capacity (in kilograms or pounds) onto the label.

Important Safety Information & Warnings

Regular Checks: Regularly check the tightness by performing a tug on crossbars. They should not move. If crossbars move, see steps 3-6 for proper tightening. Incorrect clamp tightness can cause crossbar separation from the vehicle, resulting in product failure and vehicle damage. Serious physical injury may occur.

Load Distribution: Loads must be evenly distributed and secured. Failure to achieve distribution requirements may result in loss of vehicle control, severe personal injury, or death.

Handling: Any weight carried on the vehicle will adversely affect its handling, particularly in cornering or in a crosswind. The vehicle should therefore be driven with increased caution.

Tie-Down Straps: Only use NON-STRETCH tie-down straps. Use of stretch elastic tie-downs may cause loss of load, potential serious injury, and vehicle damage.

Load Limit: Never exceed 165 LBS (75 KG) on top of crossbars. Failure to adhere to load limits may result in loss of vehicle control, severe personal injury, or death.

Notes to the Installer:

• 1. Read the entire Installation Instructions prior to beginning the installation.
• 2. If applicable, scan the barcode label on the accessory part or packaging prior to installing to register the part. If installed as a replacement, register the removal of the old part first.
• 3. Ensure the vehicle is completely clean and dry in the installation areas.
• 4. Ensure the vehicle is properly protected in the installation areas.
• 5. NEVER place tools on painted surfaces, seating surfaces, dash pad, console, or floor carpet/mats.
• 6. Always wear appropriate personal protective equipment, including gloves, safety glasses, etc., when required.

WARNING:

• Never exceed 165 lbs (75 kg) on top of crossbars.
• Evenly distribute the load.
• Ensure the crossbars are secure.
• Always check the height of the vehicle when crossbars and attachments are installed before driving under tunnels or parking structures with low bridges.
• Do not open the vehicle's panoramic roof with crossbars and attachments installed.
• Precaution must be taken when operating the vehicle's sunroof with crossbars and attachments installed.
• Failure to adhere to load limits and distribution requirements may result in loss of vehicle control, severe personal injury, or death.

Kit Overview

Service Part Overview

Installation Steps

1. Step 1: Prepare Roof Rails

   Tools: Step Ladder, Clean Cloth.

   A. Clean the side roof rails in the areas shown in the diagram. ℹ️ NOTE: Do NOT scratch or damage the vehicle.

2. Step 2: Unlock and Loosen Fasteners

   Tools: Wrench, Coin or Flat-Head Screwdriver.

   A. Unlock all four (4) plastic cylinders by turning them counterclockwise as shown in the diagram. B. Carefully remove all four (4) foot covers as shown. C. Set the four (4) foot covers aside in a safe location. D. Loosen all four (4) bolts three (3) full turns using the provided wrench. E. If the vehicle is equipped with a Sunroof, skip to step 4. If the vehicle is equipped with a Steel Roof (no Sunroof or Panoramic Roof), skip to step 5.

3. Step 3: Position Crossbars (Vehicle with Panoramic Roof Only)

   Tools: Step Ladder, Tape Measure.

   A. Locate the front crossbar. B. Verify the rounded profile of the crossbar faces forward for proper orientation. C. Carefully place the front crossbar onto the roof side rails, ensuring the crossbar brackets wrap around the roof rails. D. Position the front crossbar's foot front rubber edge 25.2" (640mm) from the forwardmost edge of the roof side rail on both sides of the vehicle. (For reference: the front crossbar is positioned inline with the vehicle's B-pillar).

   E. Locate the rear crossbar. F. Verify the rounded profile of the crossbar faces forward for proper orientation. G. Carefully place the rear crossbar onto the roof side rails, ensuring the crossbar brackets wrap around the roof rails. H. Position the rear crossbar's foot front rubber edge between 31.5" (800mm) minimum and 33.5" (850mm) maximum from the edge of the front crossbar's foot forward rubber edge on both sides of the vehicle. PIO Technicians Only: Position the rear crossbar's foot front rubber edge 31.5" (800mm) from the edge of the front crossbar's foot forward rubber edge on both sides of the vehicle. I. Skip to step 6.

   ℹ️ NOTE: Do NOT scratch or damage the vehicle.

4. Step 4: Position Crossbars (Vehicle with Sunroof Only)

   Tools: Step Ladder, Tape Measure.

   A. Locate the front crossbar. B. Verify the rounded profile of the crossbar faces forward for proper orientation. C. Carefully place the front crossbar onto the roof side rails, ensuring the crossbar brackets wrap around the roof rails. D. Position the front crossbar's foot front rubber edge 29" (740mm) from the forwardmost edge of the roof side rail on both sides of the vehicle. (For reference: the front crossbar is positioned 4" (100mm) rearward of the vehicle's B-pillar).

   E. Locate the rear crossbar. F. Verify the rounded profile of the crossbar faces forward for proper orientation. G. Carefully place the rear crossbar onto the roof side rails, ensuring the crossbar brackets wrap around the roof rails. H. Position the rear crossbar's foot front rubber edge between 27.6" (700mm) minimum and 33.5" (850mm) maximum from the edge of the front crossbar's foot forward rubber edge on both sides of the vehicle. CAUTION: Placing the rear crossbar beyond 29.5" (750mm) from the front crossbar may affect vehicle antenna reception. PIO Technicians Only: Position the rear crossbar's foot front rubber edge 29.5" (750mm) from the edge of the front crossbar's foot forward rubber edge on both sides of the vehicle. I. Skip to step 6.

   ℹ️ NOTE: Do NOT scratch or damage the vehicle.

5. Step 5: Position Crossbars (Vehicle with Steel Roof Only)

   Tools: Step Ladder, Tape Measure.

   A. Locate the front crossbar. B. Verify the rounded profile of the crossbar faces forward for proper orientation. C. Carefully place the front crossbar onto the roof side rails, ensuring the crossbar brackets wrap around the roof rails. D. Position the front crossbar's foot front rubber edge 25.2" (640mm) from the forwardmost edge of the roof side rail on both sides of the vehicle. (For reference: the front crossbar is positioned inline with the vehicle's B-pillar).

   E. Locate the rear crossbar. F. Verify the rounded profile of the crossbar faces forward for proper orientation. G. Carefully place the rear crossbar onto the roof side rails, ensuring the crossbar brackets wrap around the roof rails. H. Position the rear crossbar's foot front rubber edge between 27.6" (700mm) minimum and 33.5" (850mm) maximum from the edge of the front crossbar's foot forward rubber edge on both sides of the vehicle. CAUTION: Placing the rear crossbar beyond 29.5" (750mm) from the front crossbar may affect vehicle antenna reception. PIO Technicians Only: Position the rear crossbar's foot front rubber edge 29.5" (750mm) from the edge of the front crossbar's foot forward rubber edge on both sides of the vehicle.

   ℹ️ NOTE: Do NOT scratch or damage the vehicle.

6. Step 6: Tighten and Torque Bolts

   Tools: Step Ladder, Tape Measure, Wrench, 5mm Allen Wrench, Torque Wrench.

   A. Using a tape measure, confirm the load carriers protrusion on the left and right sides are equal on both crossbars. B. Using the provided wrench, snug all four (4) bolts. C. Using a 5mm Allen wrench and torque wrench, torque the driver's side front and rear crossbar bolts to: 3.00 N.m (30.60 kgf-cm, 26.55 lbf-in). D. Torque the passenger's side front and rear crossbar bolts to: 6.00 N.m (61.20 kgf-cm, 53.00 lbf-in). Repeat on the driver's side. E. Ensure all four (4) bolts are properly torqued and that the brackets are properly seated onto the roof side rails. ℹ️ NOTE: Do NOT over-torque the bolts.

7. Step 7: Reinstall Foot Covers

   Tools: Coin or Flat-Head Screwdriver.

   A. Carefully align and reinstall all four (4) foot covers. Turn the plastic cylinders clockwise as shown in the diagram to lock the foot covers in place. ℹ️ NOTE: Ensure the foot covers are properly seated and locked.

   ℹ️ NOTE: Do NOT scratch or damage the vehicle.

8. Step 8: Final Checks and Storage

   Tools: Step Ladder.

   A. Slide the plastic scales towards the feet as shown in the diagram. B. Grab each crossbar and move it up, forward, and side to side, ensuring they are securely fastened to the side roof rails. No movement should occur. C. Place the provided wrench and quick reference guide into the vehicle's glove box.

   ℹ️ NOTE: Always verify vehicle height with crossbars installed and load for parking lots and low height vehicle entry/exits.

Visual Check