Instruction Manual for ECOLAB models including: SP Satellite Advanced, SP, Satellite Advanced
Satellite Advanced - Nilfisk Food
File Info : application/pdf, 12 Pages, 1.32MB
DocumentDocumentAdvanced satellite SP - SA series EN Service Manual ....................................................... 3 - 10 Content EN 1. Description ............................................................3 1.1 Layout SP.......................................................4 1.2 Operating Diagrams SP .................................5 1.3 Layout SA.......................................................6 1.4 Operating Diagrams SA .................................7 2. Maintenance .........................................................8 3. Start ......................................................................8 3.1 New System ...................................................8 4. Daily Operation .....................................................8 4.1 Start................................................................8 4.2 Stop ................................................................8 4.3 Rinsing the Detergent supply .........................8 5. Service ..................................................................8 5.1 Components ...................................................8 6. Trouble Shooting ..................................................9 7. Recommended Spare Parts ...............................10 8. Specifications......................................................10 1. Description The satellite in the Chameleon range is a complete hygiene station which is connected to a booster or a main station. Therefore the satellite must be supplied with water in sufficient quantity, (power supply) compressed air, detergent(s) and disinfectant. The station is then ready for hygiene duties. The Advanced satellite incorporates a unique pneumatically controlled valve system that ensures injectors are flushed with water between hygiene functions. Dependent on the model the system can work automatically or pneumatically via the selector. Important: Do not use the water from the system for applications other than cleaning. 1 2 3 Fig. 1 Using hygiene Chemicals The Advanced Satellite has been prepared to use Ecolabs European palette of detergents and disinfectants. Warning: Do not change the settings made or recommended by the supplier of hygiene chemicals. A typical installation of the Advanced series is shown in fig. 1 Main station (1) Mixing system (2) Satellite (3) Detergents are supplied either from the User Pack System, which can be ordered and delivered as an accessory or from separate standard cans. Hygiene chemicals can also be established through piping systems. Fig. 2 0627103 0627088 Fig. 3 0627127 3 Fig. 4 1.1 Layout SP Satellites SP11-SP21-SP22-SP32-SP33 (Fig. 4). 1. Water inlet 2. Check valve, air 3. Air Filter unit 4. Injector block 5. Dosing valves 6. Quick coupling with check tap 7. Cover 8. Air regulator 9. Change-over switch, foam/rinse 10. Operational area 11. External Injector 12. Non Return valve, air 13. Change over valve 14. Operational panel 4 0627136 0627143 1.2 Operating Diagrams iht. ISO14617 Satellite SP B. Ball valve. F. Filter. C. Check valve. CR. Detergent regulator. EJ. Ejector. HV. Hydraulic valve. HC. Hose connection. OV. Operator valve. OR. OR element. PR. Pressure regulator. A. Air supply. D. Outlet. E. Inlet, topax detergent. W. Water inlet. $ ) : % ) +9 &5 & &5 & ( ( (- % +& ' &RQQHFWLRQ ZLWK 29 DW SRUW QU 29 (- & 25 35 0627148 5 Fig. 4 1.3 Layout SA Satellites SA11-SA21-SA22-SA32-SA33(Fig. 4). 1. Water inlet 2. Check valve, air 3. Air Filter unit 4. Injector block 5. Dosing valve 6. Flow sensor 7. Quick coupling with check tap 8. Cover 9. Air regulator 10. Change-over switch, foam/rinse 11. Operational area 12. Non Return valve, air 13. Solenoid valve 14. Electrical Box 15. External Injector 16. Operation panel 17. Change over valve 6 0627137 0627152 1.4 Operating Diagrams iht. ISO14617 Satellite SA B. Ball valve. F. Filter. FS. Flow sensor. C. Check valve. SV. Solenoid valve. CR. Chemistry regulator. EJ. Ejector. HV. Hydraulic valve. HC. Hose connection. OV. Operator valve. OR. OR element. PR. Pressure regulator. A. Air supply. D. Outlet. +9 E. Inlet, Ecolab detergent. W. Water inlet. JPx : Control board connection. &5 & &5 & ( ( : % ) (- % +& ' $ ) &RQQHFWLRQ ZLWK 29 DW SRUW QU 29 (- & 25 35 0627149 7 2. Maintenance The satellite is maintenance-free. 3. Start 3.1 New system In order to ensure a problem-free start up of a new system the pipe system must be flushed and bled. Bleeding the pipe system 1. Turn on the water supply to rinse and bleed the entire system. Open the tap furthest away until no air or dirt comes out. Then rinse and bleed the next tap and continue until the tap closest to you has been rinsed and bled. 2. Mount satellites 4. Daily operation 4.1 Start 1. Check that water- and air supplies for the system are open.(see A, Fig.12, air) 2. Set the function that you want. Use the system referring to "User Guide" instructions 4.2 Stop 1. Close the water supply 2. Close the air supply(A, Fig 12) Note: It is important to shut off the water and air when the machine is left after use because: · If the air supply is open when the satellite is not in use, air may seep into the water pipe. If this is the case the system may have to be bled again. · The water separator, which is a part of the air regulator, is only to be emptied when the air is shut off. It may be necessary to bleed the pipes and the satellite again after it has been closed for a longer period of time (holidays, and the like) SEE DETAIL A DETAIL A 5. Service Service may only be carried out by authorized and qualified personnel. Warning: The satellite must only be serviced when there is no pressure on the system.: 1. Turn off the water and air supply 2. Turn of the power supply 3. Depressurise the system. 5.1 Components 5.1.1 Non-return valve/inlet side (water, air, detergent) Maintenance free If defective: Call service technician Fig. 12 0627132 4.3 Rinsing the detergent supply IMPORTANT: The detergent supply must always be rinsed thoroughly after use. Remains of detergent or disinfectants can clog the detergent supply so it needs to be rinsed or replaced. The following procedure will clean the detergent supply for detergent and/or remains of disinfectants 1.Remove User Pack, if any 2. Hold the rinsing bottle with clean water tightly against the suction opening (with User Pack) or against the hose (without User Pack). Alternatively, you can place a User Pack with clean water in the holder or without User Pack place the hose in a bucket of clean water. 3. Activate the hose handle until clean water comes out of the nozzle (approx. 30 seconds). Note: This procedure should be followed for both detergent and disinfectant side if this is installed. 5.1.2 Flow trigger Maintenance-free. If defective, replace the flow trigger Adjustments 1. Turn the selector reverser on the right side of the control panel to foam position. If the system is supplied with automatic block, this will happen. 2. Press "OK" on the control panel to open the menu. 3. Use the direction buttons to go to the menu:" Flow trigger" (you need a password if you have no password, please contact "Service Centre" which is mentioned under Info). 4. Go to the menu "Flow trigger" and press "OK" to zero set 5. Open the right water outlet on the system, so water runs out and make sure, that there is no other consumption on the system (automatically zero set takes 10. sec.) 6. The system is now in zero and the menu can be left. 8 6. Troubleshooting 6.1 Too low or unstable pressure. Steps 1 - 6 1 Is there sufficient water supply to the system? Check the water supply. 2 Call a service technician 6.2 Unsatisfactory foam quality Steps 1 - 4 1 Is the foam nozzle fitted? 2 Is the air supply OK? 3 Is the detergent/disinfec- tant supply? 4 Fit a 50/200 foam nozzle. Adjust on the air regulator. Adjust the supply on the dosage valve. Call a service technician. 6.3 No foam Steps 1 - 7 1 Is the switch in foam position? 2 Is a foam nozzle fitted? 3 Is the dosage valve open? Turn the switch to foam position. Fit a 50/200 foam nozzle. Open the dosage valve. 4 Is the air supply connected? Open the shut-off valve for air. Is the filter in the hose 5 from the detergent/ disinfectant container Clean or replace the filter. clogged? 6 Is there detergent/disin- Fill detergent/disinfectant fectant in the container? in the container. 7 Call a service technician 9 7. Recommended spare parts Satellite Nr. 0664136 0646050 0603338 Description Non-return valve, air Non-return valve, detergent Non-return valve, water Amount 1 1 1 8. Specifications The most important specifications are shown on the serial plates on the main station/satellite and pump, respectively. Water Max. outlet pressure. Comsumption during rinsing. Comsumption during foaming. Min. supply prssure. Max. supply pressure. Min. water supply. Max. water temp. Pipe dimension inlet Ø Pipe dimension outlet Ø Compressed air Min/Max air pressure Compressed air consumption Pipe dimension inlet Ø General Dimensions Weight Electricity Supply voltage Frequency Power Unit bar L/min L/min bar bar L/min °C inch inch bar NL/min mm mm kg V Hz W Pneumatic SP 40 30 10 12 40 30 70 1/2" 1/2" 5-10 200 6 330 x 403 x 215 15 Adv. Automatic SA 40 30 10 12 40 30 70 1/2" 1/2" 5-10 200 6 330 x 403 x 215 15 330 x 403 x 215 15 1N/PE 110/230 V 85-0%...265+0% 50/60 Hz 48-0%...62+0% 3 24 V DC ± 10% 10 11 © 2005 All rights reserved Ecolab GmbH & Co. OHG P.O. Box 13 04 06 D-40554 Düsseldorf www.ecolab.com Tel.: +49 211 98 93 203 - Fax: +49 211 98 93 223 Printed in Denmark No.: 0617609D 04/2007 Printed in Denmark