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User Manual for HARVEST TEC models including: 600A1 Moisture Sensor Kit for Large Square Balers, 600A1, Moisture Sensor Kit for Large Square Balers
Product Manuals - Harvest Tec
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DocumentDocumentOperation Manual Model 600A1 Moisture Sensor Kit for Large Square Balers 600A1-15-OPR 6/22 DECLARATION OF APPLICATION OF ESSENTIAL REQUIREMENTS OF THE DIRECTIVE 2006/42/ EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 17, MAY, 2006 AND OTHER RELEVANT EU DIRECTIVES: The Harvest Tec Hay Moisture Sensor Kit conforms with the Directive and other relevant EU directives. SERVICE DUTY OF THE PARTIALLY COMPLETED MACHINE: The Harvest Tec Hay Moisture Sensor Kit will only be put into service after installed on a hay baler that has been declared to conform with the Directive. Noise from the Harvest Tec Moisture Sensor Kit does not exceed 70 dB (A). Manufacturers Name Plate Harvest Tec LLC. Manufactured at and correspondence to: 2821 Harvey Street Hudson, WI 54016 USA Model Build Date Serial No. PERSON AUTHORIZED TO PROVIDE INFORMATION ON THE MACHINE AND WHO MAKES THIS DECLARATION: Jeffery S. Roberts, President, Harvest Tec, LLC. Signed in Hudson, WI, USA on May 21, 2011 2 600A1 Operation Manual Table of Contents Introduction System Requirements Safety Safety Decals Operation of 600A1 Operation of ISOBUS Monitor Baler Monitor Setup System Setup Adjust Moisture Alarm Turn On/Off Alarms & Sounds Wiring Installation Pin Outs Common Questions Trouble Shooting Controls and Harnesses Star Wheel Sensors Notes Warranty Statement PAGE 4 4 5 5 6-10 6 6 6-9 9 10 11 12 13 14 15 16 17-18 19 3 Introduction Thank you for purchasing a HayBoss G2 600A1 Moisture Monitor System and congratulations. This system is designed to monitor the moisture of the forage crop and to plug directly into the baler's ISOBUS and display on a C1000 monitor. The 600A1 Moisture Monitor System offers these advantages; 1. Operation coordinated with baler operation 2. Less cab clutter providing better visibility 3. Ease of use with all information on one screen 4. Records kept together 5. And the system is ready for future updates. The 600A1 Moisture Monitor kit includes the following parts: Dual Channel Processor (DCP), Moisture Sensors, Harnesses and Miscellaneous Hardware. For your convenience a parts break down for the model 600A1 is included n the back of this manual. If you do have questions bring this manual into the dealership. They can assist you in ordering the correct replacement parts. The HayBoss G2 600A1 Moisture Monitoring System can have a complete preservative applicator added as well as the tagging option to enhance the system at any time. Contact your local dealer for more information. Right and Left sides are determined by facing in the direction of forward travel. System Requirements The Baler Processor must have Version 3.3 or higher. For instructions on How to Mount the 600A1 to the Baler please refer to the 600A1 Installation Manual. 4 Safety Carefully read all safety signs in this manual and on the moisture sensor kit before use. Keep signs clean and clear of obstruction to view. Replace missing or damaged safety signs. Replacement signs are available from your local authorized dealer. See your installation manual under the replacement parts section for the correct part numbers. Keep your moisture sensor kit in proper working condition. Unauthorized modifications to the moisture sensor kit may impair the function and/or safety of the machine. Carefully read and understand all safety signs before installing or servicing. Safety Decals Number 1 Disconnect power before servicing. Part no. DCL-8003 Number 2 Read and understand the operator's manual before using or working around the equipment. Part no. DCL-8000 5 Operation of 600A1 Moisture Sensor Kit Operation of the ISOBUS Monitor The ISOBUS Monitor utilizes a combination of soft keys, number menus, and the scroll wheel on the upper right side of the actual monitor to make selections. Selections are made by scrolling the Thumb Wheel and pressing in once the selection is highlighted. All buttons are labeled and color coded. Baler Monitor Setup At any time after initial Start Up/Power On the green "uploading data" status bar (A) will begin to fill. A System Setup 1. To view moisture from the 600A1 Moisture Sensor begin setup at the main baler screen. Select the WRENCH icon (B) which is the fourth icon down on the right side of screen in selection menu. B 6 2. The service screen displayed below should appear. Select the Next Screen icon (C) located at the bottom of the right selection menu. C 3. A similar screen will appear with a different menu options on the right side of the screen. Press the A B icon (D) located at the top right of the selection menu. D 4. The A B screen will appear. Next select the A B 2 (E) icon which is the second from the top on the far right selection menu. E 7 5. The A B 2 screen will appear. The Harvest Tec On/Off selection icon can now be selected. To turn the Harvest Tec Moisture Sensor On (signified by a green check mark) or Off (signified by a red X) navigate to the box and select (F) by pressing the Scroll Wheel. Once the Harvest Tec Moisture Sensor has been turned On/Off you can navigate back to the main baler work screen by pressing the BALER (G) icon on the top right of the selection menu. G F 6. The main baler work screen will appear. Select the container (H) where you would like to view the moisture information on the baler run screen. Note: This can be done on the primary or secondary baler work screen. The screen has been or can be customized for viewing containers or options as you would like and as guided in the baler manual. H 7. Once the user has selected the container they would like to change, a drop down list (I) will appear. The Moisture option (J) should be at the bottom of the drop down selection list. I J 8 8. The Moisture container will have a red background until HayBoss G2 system is put in Manual Mode or Auto Mode. The two values indicated in the moisture option are as follows: current moisture / last bale average moisture (K). K Adjust the Moisture Alarm 1. From the main baler screen, select the third icon down the right selection menu that shows a diamond beside a baler (L). L 2. To adjust the moisture alarm set point select the box option to the right of the moisture droplets (M) and adjust to the desired moisture limit. To return to the baler work screen, press the baler icon at the top right of the selection menu (N). When the moisture is higher than alarm setting the audible alarm will sound (if turned on) and moisture values on screen will display with red background. N M 9 Turn On/Off Alarms & Sounds 1. From the main baler work screen select the third icon down the right selection menu that shows a diamond beside a baler (O). O 2. Select fourth icon down on the right selection menu showing a bugle beside an alarm icon (P). P 3. The alarm screen should now be displayed. All alarms can be silenced before they are ever heard. This can be done by selecting the Peak Moisture icon (Q) and turning the alarm On/Off. To return to the baler work screen, press the baler icon located at the top right of the selection menu. If the moisture is higher than the alarm setting the moisture values will be displayed with a red background but there will be no audible alarm if this is turned off. Q 10 Harness/Wiring Installation and Diagram Connecting the Harnesses to the DCP 1. Install the green capped terminating resistor (006-5650Z) to the Dual Channel Processor (DCP). 2. Route the communication harness (006-6650VC) from the baler to the DCP. Attach the harness to the whip harness coming off the base of the DCP. Secure harness from DCP to baler communication port. 3. Install the baler's black terminating resistor to the open end of the communication harness (006-6650VC) next to the DCP. 4. Install the moisture harness (006-4640E2) into the DCP at the port marked Moisture Sensor. Secure harness from DCP to star wheels. Star Wheels 006-4641 Moisture harness 006-4640E2 Terminating resistor 006-5650Z Comm. Harness 006-6650VC Baler Connection DCP 006-6671LS Baler's Black Terminating Resistor 11 600A1 Pin Outs for Harnesses 006-6650VC to DCP Whip Pin 1 Red Not Used Pin 2 Black Not Used Pin 3 Yellow HT Can Hi Pin 4 Gray Not Used Pin 5 Green HT Can Low Pin 6 Orange Can1 Hi Pin 7 Blue Can1 Low 006-6650VC harness to Baler Plug Pin A N/A Pin B Red TBC Power A Pin C N/A Pin D Gray TBC Ground D Pin E Orange Can1 Hi Pin F Blue Can1 Low Main Power Connector on DCP Pin 1 Red +12V Power from tractor Pin 2 Black Ground from tractor Pin 3 Orange Keyed power Star Wheel and Bale Rate Sensor connector on DCP Pin 1 Blue +12V Power Pin 2 Orange Ground Pin 3 Black Not Used Pin 4 White Not Used Pin 5 N/A Pin 6 N/A Pin 7 N/A Pin 8 Violet Star wheel input 1 Pin 9 Brown Star wheel input 2 12 Common Questions 1. How do I turn the system on/off? Turn the key in the tractor to the ON position. The ISOBUS Monitor will turn on, and the baler, on 600A1 working screen tabs, will be viewable. Turn the system off by turning the tractor key OFF. 2. How to get in the LBS/TON, MC%, and TONS/HR menus? In the Main Menu press the SETUP MODE key. From this screen you can change your alarm settings and bale rate settings. See SETUP INSTRUCTIONS in the Operations Manual for a detailed explanation of this process. 3. The moisture content displays "LO" or "HI" all the time. When the moisture content display does not change frequently while baling, there is likely a faulty star wheel connection. One of the first places to check is inside the white star wheel block. Check to see if the electronic swivel is in the star wheel shaft and check to see that the star wheel shaft is not working out of the block. Also, check all star wheel wires and connectors to see if there is a continuity or grounding problem. 4. Should the battery connections be removed before jump starting or charging a battery? Yes. Anytime the tractor will have voltage going up rapidly the connections should be removed. 5. Can the Harvest Tec 600A1 be updated for preservative or a tagger? Yes. A conversion kit must first be purchased. 6. Bale scale does not give a consistent reading. Baling on rough terrain or hills can cause the scale to give an inaccurate reading. Turn Bale Scale option OFF in the Bale Rate Screen and use AVG Bale Weight reading as weight of bale. *Conversion package 665A1 needed to add the following systems: Add Preservative Application: 5004518B Standard 2150-2290 5004519B Cutter 2150-2290 5004527B Packer 2150-2250 5004530B 2170-2270 XD with Cutter Add Tagger 850 Add Dye Spray Marker 0840 13 Troubleshooting Problem Moisture reading errors (high or low) Moisture readings erratic. Terminal reads under or over power. Possible Cause 1. Wire disconnected or bad connection between star wheels and DCP 2. Low power supply to DCP 3. Dry hay lower than 8% moisture or wet hay over 75%. 4. Ground contact with one or both star wheels and baler mounted processor. 5. Short in wire between star wheels and DCP. 6. Check hay with hand tester to verify. 1. Test bales with hand tester to verify that DCP has more variation than hand tester. 2. Check all wiring connections for corrosion or poor contact. 3. Check power supply at tractor. Voltage should be constant between 12 and 14 volts. 1. Verify with multi-meter actual voltage. Voltage range should be between 12-14 volts. Solution 1. Reconnect wire. 2. Check voltage at box. (Min of 12 volts required.) See Diagnostics section of manual. 3. System reads 8-70% moisture. 4. Reconnect. 5. Replace wire. 6. Contact Harvest Tec if conditions persist. 2. Apply dielectric grease to all connections. 3. Install voltage surge protection on tractors alternator. 1. Clean connections and make sure applicator is hooked to battery. See Diagnostics section of manual. 14 Controls and Harnesses 6 10 3 4 11 12 7 13 2 14 1 5 8 15 9 Ref # Description Part # Qty 1 Star wheel spacer 001-6707E 2 2 Star wheels 030-4641 2 3 Moisture harness 006-4640E2 1 4 DCP cover 001-5650X 1 5 Dual Channel Processor 006-6671LS 1 6 Comm. harness 006-6650VC 1 7 Wire clips 008-9018 9 8 Twine diverter 001-4645H 1 9 Twine diverter 001-4644H 1 NP Terminating resistor 006-5650Z 1 Ref # Description Qty 10 5/16" nuts 22 10 5/16" lock washers 14 10 5/16" flat washer 4 11 10/24 x 5/8" PHS 8 11 10/24 lock washers 8 12 5/16" x 1/2" BHCS 8 13 5/16" x 2-1/4" hex bolt 8 14 5/16 x 1" hex bolt 4 15 12" cable ties 5 15 Star Wheel Sensors 10 7 4 3 9 5 2 1 6 11 8 Ref # 1 2 3 4 5 6 7 8 Description Block cover Electronic swivel Swivel insert Snap ring (per side) Washer (per side) Dust seal (per side) Plug fitting Wiring grommet Part# Qty 006-4641B 2 006-4642A 2 w/ Ref # 10 2 006-4641K 2 w/006-4641K 2 w/006-4641K 2 003-F38 2 008-0821A 2 Ref # Description Part# Qty 9 Star wheel block 006-4641A 2 10 Star wheel sensor 030-4641C 2 11 Twine guard-left for Agco 001-4645H 1 Twine guard-Right for Agco 001-4644H 1 1-10 Star wheel assembly 030-4641 2 12 Spacer plate for Agco 001-6707E 2 16 NOTES 17 NOTES 18 Harvest Tec, LLC. Warranty and Liability Agreement. Harvest Tec, LLC. will repair or replace components that are found to be defective within 12 months from the date of manufacture. Under no circumstances does this warranty cover any components which in the opinion of Harvest Tec, LLC. have been subjected to negligent use, misuse, alteration, accident, or if repairs have been made with parts other than those manufactured and obtainable from Harvest Tec, LLC. Our obligation under this warranty is limited to repairing or replacing free of charge to the original purchaser any part that in our judgment shows evidence of defective or improper workmanship, provided the part is returned to Harvest Tec, LLC. within 30 days of the failure. Parts must be returned through the selling dealer and distributor, transportation charges prepaid. This warranty shall not be interpreted to render Harvest Tec, LLC. liable for injury or damages of any kind, direct, consequential, or contingent, to persons or property. Furthermore, this warranty does not extend to loss of crop, losses caused by delays or any expense prospective profits or for any other reason. Harvest Tec, LLC. shall not be liable for any recovery greater in amount than the cost or repair of defects in workmanship. There are no warranties, either expressed or implied, of merchantability or fitness for particular purpose intended or fitness for any other reason. This warranty cannot guarantee that existing conditions beyond the control of Harvest Tec, LLC. will not affect our ability to obtain materials or manufacture necessary replacement parts. Harvest Tec, LLC. reserves the right to make design changes, improve design, or change specifications, at any time without any contingent obligation to purchasers of machines and parts previously sold. Revised 6/22 19 HARVEST TEC, LLC. P.O. BOX 63 2821 HARVEY STREET HUDSON, WI 54016 PHONE: 715-386-9100 1-800-635-7468 FAX: 715-381-1792 Email: info@harvesttec.com 20