Instructions for IDEAL models including: Conduit Bending Guide, Bending Guide, Guide
– 6 – Important: Use the same calculation for either set of angles. Example: Step 1. You encounter a 3” O.D. pipe 4 feet from the last coupling. The formula shown in the chart below indicates that for each inch of outside diameter of the
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DocumentDocumentBender Guide Features Your IDEAL Bender has engineered features which include: 1. Arrow To be used with stub, offset and outer marks of saddle bends. 2. Rim Notch Locates the center of a saddle bend. 3. Star-Point Indicates the back of a 90° bend. 4. Degree Scale For offsets, saddles and those special situations. 5. A Choice High strength ductile iron or light weight aluminum. The above are features that lead to perfectly predictable and repeatable bends. Instructions Bend conduit with skill and professionalism. Take the guesswork out of bending. Steps to Remember Step 1. Measure your job. Step 2. Mark you conduit using the recommended tables. Step 3. Use your bender's engineered marks. Note: Reference to the above Steps 1, 2, and 3 will be made throughout this booklet. 1 Don't Forget · When bending on the floor, pin the conduit to the floor. Use heavy foot pressure. · When bending in the air, exert pressure as close to your body as possible. · In case you overbend, use the back pusher or the expanded end of the bender handle to straighten your conduit to fit the job. How to Bend a Stub The stub is the most common bend. Note that your bender is marked with the "take-up" of the arc of the bender shoe. Example: Consider making a 14" stub, using a 3/4" EMT conduit. Step 1. Step 2. Step 3. The IDEAL bender indicates stubs 6" to . Simply subtract the take-up, or 6", from the finished stub height. In this case 14" minus 6" = 8". Mark the conduit 8" from the end. Line up the Arrow on the bender with the mark on the conduit and bend to 90°. Remember: Heavy Foot pressure is critical to keep the EMT in the bender groove and to prevent kinked conduit. 2 How to Make Back-To-Back Bends A back-to-back bend produces a "U" shape in a single length of conduit. Use the same technique for a conduit run across the floor or ceiling which turns up or down a wall. Example: Step 1. After the first 90° bend has been made, measure to the point where the back of the second bend is to be, "B". Step 2. Measure and mark your conduit the same distance, mark "B". Step 3. Align the mark on the conduit with the Star-Point on the bender and bend to 90°. Star-Point on bender must be referenced for accurate bends. 3 How to make an Offset Bend The offset bend is used when an obstruction requires a change in the conduit's plane. Before making an offset bend, you must choose the most appropriate angles for the offset. Keep in mind that shallow bends make for easier wire pulling, steeper bends conserve space. You must also consider that the conduit shrinks due to the detour. Remember to ignore the shrink when working away from the obstruction, but be sure to consider it when working into it. Example: Step 1. Measure the distance from the last coupling to the obstruction. Step 2. Add the "shrink amount" from the table on page 5 to the measured distance and make your first mark. Your second mark will be placed at the "distance between bends." (Refer to table on page 5.) Step 3. Align the Arrow with the first mark and using the Degree Scale bend to the chosen angle. Slide down the conduit and rotate conduit 180°, align the Arrow and bend as illustrated. Bend offsets in the air. Remember to keep your body pressure close to the bender. First Bend 4 Offset Depth (Inches) Second Bend Example: 30° Bend with a 6" Offset Depth Distance Between Bends 12" 1-1/2" Shrink Amount Reference Table for Offset Bends Degree of Bend 22-1/2° 30° 45° 60° 2" 5-1/4" 3/8" 3" 7-3/4" 9/16" 6" 4" 10-1/2" 3/4" 8" 5" 13" 15/16" 10" 6" 15-1/2" 1-1/8" 12" 7" 18-1/4" 1-5/16" 14" 8" 20-3/4" 1-1/2" 16" 9" 23-1/2" 1-3/4" 18" 10" 26" 1-7/8" 20" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" 2" 2-1/4" 2-1/2" 7" 8-1/2" 9-3/4" 11-1/4" 12-1/2" 14" 1-7/8" 2-1/4" 2-5/8" 3" 3-3/8" 3-3/4" 7-1/4" 8-3/8" 9-5/8" 10-7/8" 12" 3" 3-1/2" 4" 4-1/2" 5" How to Make Saddle Bends The saddle bend is similar to an offset bend, but in this case the same plane is resumed. It is used most often when another pipe is encountered. Most common is a 45° center bend and two 22-1/2° outer bends, but you can use a 60° center bend and two 30° bends. 5 Important: Use the same calculation for either set of angles. Example: Step 1. You encounter a 3" O.D. pipe 4 feet from the last coupling. The formula shown in the chart below indicates that for each inch of outside diameter of the obstruction, you must move your center mark ahead 3/16" per inch of obstruction height and make your outer marks 2-1/2" per inch of obstruction height from the center mark. Step 2. The following table gives the actual mark spacings. In this example, the center mark is moved ahead 9/16" to 48-9/16". The outer marks are 7-1/2" from the center mark, or 41-1/16" and 56-1/16". Mark you conduit at these points. If Obstruction is 1" 2" 3" 4" 5" 6" Move Your Center Mark Ahead 3/16" 3/8" 9/16" 3/4" 15/16" 1-1/8" Make Outside Marks From Center Mark 2-1/2" 5" 7-1/2" 10" 12-1/2" 15" Step 3. (A) Align the center mark with the Rim Notch and bend to 45°. (B) Do not remove the conduit from the bender. Slide the bender down to the next mark and line up with the Arrow. Bend to 22-1/2° as indicated. (C) Remove and reverse the conduit and locate the other remaining mark at the Arrow. Bend to 22-1/2° as indicated. 6 CAUTION Be sure to line up all bends to be in the same plane. Hickeys Hickeys require a different approach to bending. It is not a fixed radious device but rather one that requires several movements per bend. The hickey can give you the advantage of producing bends with a very tight radius. Order Information Conduit Size Ductile Iron Bender Aluminum Bender EMT 1/2" 3/4" 1" 1-1/4" 74-001 74-002 74-003 74-006 74-031 74-032 74-033 74-036 Rigid/IMC 1/2" 3/4" 1" 74-002 74-003 74-006 74-032 74-033 74-036 Hickey 74-010 74-011 74-012 74-013 74-011 74-012 74-013 Handle 74-019 74-019 74-020 74-021 74-019 74-020 74-021 Handles 3/4" IPS 38" Long Expanded Extra High Strength Handle 1" IPS 44" Long Extra High Strength Handle 1-1/4" IPS 54" Long Extra High Strength Handle 74-019 74-020 74-021 The IDEAL bender line gives you the engineering design, indicator marks and durability to bend conduit with ease and confidence. IDEAL INDUSTRIES, INC. Sycamore, IL 60178, U.S.A. 800-435-0705 Customer Assistance www.idealindustries.com ND 1534-4