Installation Guide for ASSA ABLOY models including: DC3210, DC3220, DC3200 Series, DC3200 Series Universal Door Closers, Universal Door Closers, Door Closers, Closers
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DocumentDocumentDC3200 Series Multi-Sized 1 thru 6 Regular Arm See pages 2 & 3 Installation Instructions For Non-Hold Open or "A1" Hold Open Arm Options ® ASSA ABLOY Universal Door Closers Parallel Arm See pages 4 & 5 Jamb Mount See pages 6 & 7 DC3200 IMPORTANT: BEFORE INSTALLING: DC3210 DC3220 An improperly installed or incorrectly adjusted door closer may cause property damage or personal injury; and will void product warranty. To avoid personal injury, DO NOT DISASSEMBLE THIS DOOR CLOSER BODY. Door closers must be securely fastened to a properly reinforced door and frame with fasteners provided. Door closers with the "A1" HOLD OPEN ARM option are not permitted to be installed in fire door assemblies. The Americans with Disabilities Act (ADA) requires that doors having door closers have an opening force not to exceed 5 lbf. for interior doors, 8.5 lbf exterior doors. Use standard templating for regular arm and parallel arm applications. Jamb mounted applications use the template for 140° door opening to achieve the required opening force. The door closer's power size adjustment feature may require adjustment to its lowest setting to comply with ADA opening force guidelines. ADA compliant closers are: DC3200, DC3210, DC3220 Size of Door & Door Closer Type of Interior Installation Exterior In-swinging Exterior Out-swinging Recommended Closer Size 2'4" 1 3'0" 2 Regular & 3'6" 2'6" 3'0" 3 Top Jamb 4'0" 3'0" 3'6" 4 4'6" 3'6" 4'0" 5 5'0" *4'0" *4'6" 6 2'4" Parallel Arm 2'6" 3'0" 3'6" 4'0" 4'6" 1 2 2'6" 3 3'0" 4 *3'6" 5 *4'0" 6 **Max. Opening Force lbs/f 8 14 16 22 24 26 8 14 16 22 24 26 TO DETERMINE HAND OF YOUR DOOR: RHR LEFT HAND DOOR LHR RIGHT HAND DOOR **NOTE: These forces are for standard templating with bearing type hinges and do not account for pressure differentials and draft. 80-9330-3000-152 Rev. 05/12 https://manual-hub.com/ Installation Instructions Regular Arm Application DC3200 Series Regular Arm 1. Template Mark Door and Jamb (for closer bracket and arm bracket) If top rail is 2-1/2" (64mm) or greater, use template FM131C provided. If top rail is 1-3/4" (44mm) to 2-7/16 (62mm), see MOUNTING DIMENSIONS chart. CL HINGE OR PIVOT *10-5/8 (270) FRAME LINE B 1 A (25.4) 4-5/16 (109.5) 2-1/4 (57.2) ARM BRACKET TOP OF DOOR MOUNTING DIMENSIONS TOP RAIL A " 2-1/2 & OVER 1" (64mm) (25.4mm) " 1-3/4 MIN. (44mm) 5/8" (16mm) B 7/8" (23mm) 1-1/4" (32mm) MIN. CLEARANCE REQUIRED OVER DOOR NHO HO 1-1/2" 1-11/16" (39mm) (43mm) 1-7/8" 2-1/16" (48mm) (53mm) *7-1/2 (191) CLOSER BRACKET * To obtain extra closing force add 3" (77mm) to dimensions marked. This will limit degree of door opening to 110°. MOUNTING SCREW SPECIFICATIONS } { ARM AND CLOSER BRACKET 1/4-20 oval head machine screw or 1/4-14 self-drilling screw. 3/16 (4.8) diameter pilot hole required for Wood Applications. Option M54: or Sex nuts, furnished when ordered 3/8 (10) L 1/4-20 THREAD DOOR THICKNESS " 1-3/8 (35mm) " 1-3/4 (44mm) & OVER Drill thru 9/32 (7.1) Enlarge to 3/8 (9.5) Dia. This Side Only SEX NUT LENGTH "L" " 1-9/32 (33mm) " 1-21/32 (42mm) NOTES: (4 Places) Check hand of door, see page 1. Right Hand Application Shown. Left Hand Opposite. Dimensions given in inches (mm). Do Not Scale Drawing. Closer must be installed in a true horizontal plane to ensure proper closer performance. Door opening (up to 180°) is dependent upon door, frame, wall and hinge/pivot conditions permitting. 2. Install Closer Bracket 3. Mount Closer Body to Closer Bracket Pin Hole End Countersunk Hole End 1/4-14 x 1-1/2 OH Self-Drilling (4) ® or 1/4-20 x 3/4 OHMS w/ Sex Nuts (4) (M54 Option) ASSA ABLOY 80-9330-3000-152 Rev. 05/12 https://manual-hub.com/ Pins (2) 1/4-20 x 1/2 OHMS (2) Page 2 Regular Arm Application (Continued) 4a. Attach Arm Bracket to Frame NON-HOLD OPEN ARM ONLY: Pivot (away from hinge) 4b. Attach Arm Bracket to Frame HOLD OPEN ARM (A1 OPTION ONLY): Standard Position Normal mounting position. Position with pivot point away from hinge. 1/4-14 x 1-1/2 OH Self-Drilling (4) For Additional 15% Closing Force Reposition arm mounting bracket so that pivot point is toward hinge. Hinge Away from hinge FOR MAXIMUM POWER FOR REGULAR POWER 5a. Position Arm on Closer NON-HOLD OPEN ARM ONLY: Main arm projects straight out at 90° angle to door. 1/4-14 x 1-1/2 OH Self-Drilling (4) HOLD OPEN ARM: Position so that dial screw is on UNDERSIDE of bracket DIAL SCREW 5b. Position Arm on Closer HOLD OPEN ARM ONLY: Main arm projects straight out at 90° angle to door. Remove main arm screw from elbow joint and disassemble arm. Thread the rod into the Arm Bracket as shown below. MAIN ARM MAIN ARM ARM BRACKET THREADED ROD 6a. NPOrNe-lHoOaLdD OaPnENdAARMdjOuNsLtY:Arm 6b. Preload and Adjust Arm HOLD OPEN ARM ONLY: Open door and slide arm rod into arm loop. Close door, swing arms While door is closed, adjust the Threaded Arm in the Arm Bracket so adjusting arm is 90° to frame. With 7/16" wrench INSTALL and TIGHTEN SCREW SECURELY. until the bearing fits back onto the elbow joint on the Main Arm at 90° as shown below. RE-INSTALL AND TIGHTEN SCREW SECURELY. ® ASSA ABLOY 80-9330-3000-152 Rev. 05/12 ARM ROD SCREW 90° ARM LOOP MAIN ARM Extended Maintenance Lubricate Arm periodically at shaded points with a drop or two of appropriate lubricant. NOTE: When lubricating a Hold Open Arm, DO NOT use any lubricant on the Holding Surface components. For Adjustments See Page 8 https://manual-hub.com/ ARM BRACKET THREADED ARM 90° SCREW Page 3 Installation Instructions Parallel Arm Application DC3210 Series 1. Template Mark Door and Jamb (for closer bracket and adapter plate) Use template FM131C provided or use dimensions in this template. 2-3/4 (70) * 6-1/8 (156) 5/8 (16) Parallel Arm SPACER BLOCK (When required) FRAME DOOR FRAME STOP TOP OF DOOR 1/4 (6.35) FRAME STOP 1-1/2 (38.1) 5/8 (16) HINGE CL OR PIVOT ADAPTER PLATE 5/8 REF. (16) DOOR NOTES: 4-5/16 (109.5) 2-3/4 (70) Check hand of door, see page 1. Right Hand Application Shown. Left Hand Opposite. Dimensions given in inches (mm). Do Not Scale Drawing. Closer must be installed in a true horizontal 1 (25.4) CLOSER BRACKET * 7-1/2 (191) plane to ensure proper closer performance. Door opening (up to 180°) is dependent upon door, frame, wall and hinge/pivot * To obtain extra closing force add 3" (77mm) to dimensions marked. conditions permitting. This will limit degree of door opening to 110°. 3/8 DOOR SEX NUT } { MOUNTING SCREW SPECIFICATIONS ARM AND CLOSER BRACKET 1/4-20 oval head machine screw or 1/4-14 self-drilling Option M54: screw. 3/16 (4.8) diameter pilot hole required for Wood or Sex nuts, furnished when ordered Applications. (10) L THICKNESS " 1-3/8 (35mm) 1/4-20 THREAD " 1-3/4 (44mm) & OVER Drill thru 9/32 (7.1) Enlarge to 3/8 (9.5) Dia. This Side Only (4 Places) LENGTH "L" " 1-9/32 (33mm) " 1-21/32 (42mm) 2. Install Closer Bracket 3. Mount Closer Body to Closer Bracket 1/4-14 x 1-1/2 OH Self-Drilling (4) or 1/4-20 x 3/4 OHMS w/ Sex Nuts (4) (M54 Option) Pin Hole End ® Countersunk Holes ASSA ABLOY 80-9330-3000-152 Rev. 05/12 Holding Pins 1/4-20 x 1/2 OHMS (2) https://manual-hub.com/ Page 4 Parallel Arm Application (Continued) 4. Mount Adapter Plate Bracket on Jamb 5. Mount Arm Bracket NON-HOLD OPEN ARM: HOLD OPEN ARM ONLY (A1 Option) 1/4-20 x 1-1/2 OHMS (2) 1/4-20 x 1-1/2 OHMS (2) DIAL SCREW Using holes spotted on soffit or stop in Step 1 mount adapter plate bracket. Pivot point must be AWAY from hinge edge of door. 6. Position Arm onto Closer Using hex wrench provided, turn closing speed and latching speed valves clockwise until completely closed. DO NOT OVER TIGHTEN. Using wrench, turn under side of spindle 45° toward the closer tube until it reaches the diamond position (fig. 2). Immediately place arm on spindle so that it is parallel to the closer body. Install and tighten arm screw and washer assembly. AWAY F ROM HINGE EDGE O F DOOR Reopen valves. Install with dial screw facing down. 5/16 Hex Head Screw & Washer Assembly CLOSER TUBE CLOSING SPEED VALVE Fig. 1 Square position At rest Fig. 2 Diamond position Rotated 45° LATCHING SPEED VALVE Rotate 45° 7. Connect and Position Arms Open door and slide arm rod into arm loop. Close door, swing arms so that they form a "V" position, as in Step 8. With 7/16" wrench, INSTALL AND TIGHTEN SCREW SECURELY. HOLD OPEN ONLY Remove main arm screw from elbow joint and disassemble arm. Thread the rod into the Arm Bracket as shown below. While door is closed, adjust the Threaded Arm in the Arm Bracket until the bearing fits back onto the elbow joint on the Main Arm and forms a "V" as shown below. RE-INSTALL AND TIGHTEN SCREW SECURELY. ARM LOOP MAIN ARM SCREW ARM ROD THREADED ARM ARM BRACKET 8. Power Adjustment To increase the power of the closer, re-adjust the arm so it is nearer the door. To decrease power, re-adjust the arm so it is farther away from the door and then secure screw in arm loop (non-hold open) or elbow joint (hold open). Extended Maintenance Lubricate Arm periodically at shaded points with a drop or two of appropriate lubricant. NOTE: When lubricating a Hold Open Arm, DO NOT use any lubricant on the Holding Surface components. 3-0 (76) MAX. ® MINIMUM POWER 1-1/2 (38) MIN. MAXIMUM POWER ASSA ABLOY 80-9330-3000-152 Rev. 05/12 For Adjustments See Page 8 https://manual-hub.com/ Page 5 Installation Instructions Jamb Mount Application DC3220 Series 1. Template Mark Door and Jamb (for closer bracket and arm bracket) use dimensions in template below. CEILING LINE Jamb Mount CLOSER BRACKET 1 (25.4) FRAME TOP OF FRAME A FRAME LINE 1-3/4 (44) MIN. FRAME STOP TOP OF DOOR ARM BRACKET 2-1/4 (57.2) 4-5/16 (109.5) 1-9/16 (40) 1/2 (12.7) B 3 (76) MIN. OPENING MAXIMUM 110° A 8-7/8 (225) 140° 7-3/8 (187) 180° 5-7/8 (149) B HINGE CONDITION 13-3/8 (340) 11-7/8 (302) Butts, Offset Pivots, and Swing Clear 10-3/8 Hinges (264) 140° 7-3/8 (187) 11-7/8 (302) * CENTER HUNG Dimensions "A" and "B" are taken from centerline of hinge as shown and apply to pivot point of swing clear hinges. Offset and centerhung pivots. *Must be single acting door. MOUNTING SCREW SPECIFICATIONS } { ARM AND CLOSER BRACKET 1/4-20 oval head machine screw or 1/4-14 self-drilling screw. 3/16 (4.8) diameter or pilot hole required for Wood Sex nuts, Option M54, furnished when ordered Applications. 3/8" (10) L 1/4-20 THREAD DOOR SEX NUT THICKNESS LENGTH "L" " " 1-3/8 (35mm) 1-9/32 (33mm) " " 1-3/4 (44mm) 1-21/32 (42mm) & OVER Drill thru 9/32 (7.1) Enlarge to 3/8 (9.5) Dia. This Side Only (4 Places) NOTES: Check hand of door, see page 1. Right Hand Application Shown. Left Hand Opposite. Dimensions given in inches (mm). Do Not Scale Drawing. Closer must be installed in a true horizontal plane to ensure proper closer performance. All degrees of door opening are dependent upon door, frame, wall and hinge/pivot conditions permitting. 2. Install Closer Bracket to Jamb 1/4-14 x 1-1/2 OH Self-Drilling (4) Countersunk Hole End 3. Mount Closer Body to Closer Bracket Pin Hole End Holding Pins ® ASSA ABLOY 80-9330-3000-152 Rev. 05/12 1/4-20 x 1/2 OHMS (2) https://manual-hub.com/ Page 6 Jamb Mount Application (continued) 4a. Attach Arm Bracket to Door NON-HOLD OPEN ARM ONLY: 1/4-14 x 1-1/2 OH Self-Drilling (2) or 1/4-20 x 3/4 OHMS w/ Sex Nuts (2) (M54 Option) 4b. Attach Arm Bracket to Door HOLD OPEN ARM (A1 Option): 1/4-14 x 1-1/2 OH Self-Drilling (2) or 1/4-20 x 3/4 OHMS w/ Sex Nuts (2) (M54 Option) Pivot (away from Hinge) Standard Position Normal mounting position. Position with pivot point away from hinge. For Additional 15% Closing Force Reposition arm mounting bracket so that pivot point is toward hinge. Hinge FRAME STOP Away from hinge FOR MAXIMUM POWER FOR REGULAR POWER 5a. Position Arm on Closer NON-HOLD OPEN ARM ONLY: Main arm projects straight out at 90° angle to door. MAIN ARM Install with dial screw facing down DIAL SCREW 5b. Position Arm on Closer HOLD OPEN ARM ONLY (A1 Option): Main arm projects straight out at 90° angle to door. Remove main arm screw from elbow joint and disassemble arm. Thread the rod into the Arm Bracket as shown below. ARM BRACKET THREADED ROD MAIN ARM 6a. Preload and Adjust Arm NON-HOLD OPEN ARM ONLY: Open door and slide arm rod into arm loop. Close door, swing arms so adjusting arm is 90° to frame. With 7/16" wrench, INSTALL and TIGHTEN SCREW SECURELY. 6b. Preload and Adjust Arm HOLD OPEN ARM ONLY (A1 Option): While door is closed, adjust the Threaded Arm in the Arm Bracket until the bearing fits back onto the elbow joint on the Main Arm at 90° as shown below. RE-INSTALL and TIGHTEN SCREW SECURELY. ARM ROD SCREW 90° ARM LOOP ® ASSA ABLOY 80-9330-3000-152 Rev. 05/12 Extended Maintenance Lubricate Arm periodically at shaded points with a drop or two of appropriate lubricant. NOTE: When lubricating a Hold Open Arm, DO NOT use any lubricant on the Holding Surface components. ARM BRACKET THREADED ARM 90° For Adjustments See Page 8 https://manual-hub.com/ MAIN ARM SCREW Page 7 Spring Power Adjustment Locate spring power adjuster from Illustration below DC3200 Size 1 thru 6 Adjustment See Chart DC6200 SPRING POWER ADJUSTMENT CHART All DC6200 closers are factory set at an approximate Size 3. Adjust closer as necessary for door size using this chart. Readjustment may be required to suit prevailing conditions. Interior Size of Door Exterior In Swing Exterior Out Swing No. of Full (360°) Turns Clockwise of Power Adjuster Equivalent Closer Size (Approx.) 2' 4" (712) 2'6" (764) 4 2 2' 6" (764) 3'0" (915) 8 3 3' 0" (915) 3'6" (1067) 2'6" (764) 12 4 3' 6" (1067) 4'0" (1219) 3'0" (915) 16 5 CLOSING SPEED VALVE OPTION M71 DELAYED ACTION VALVE BACKCHECK LOCATION VALVE BACKCHECK INTENSITY VALVE (FLAT TIP SCREWDRIVER " W/ 5 (127mm) Min. Shaft Length) SPRING POWER ADJUSTER " (5/16 WRENCH or SOCKET) LATCHING SPEED VALVE Date Stamp Power Size Stamp Delayed Action eed Option M-71 Backcheck Installing Cover Closing Sp Latch Full Cover (Standard) Slip cover over closer. Hold tightly against closer mounting surface. Secure on each side with 6-32 x 1/4" PBHMS screws. Closing Speed Valve (3/32 Allen Wrench Provided) To adjust speed of door closing from fully open to a position 2" to 5" from closed, turn Closing Speed Valve CLOCKWISE To Adjust Hold Open (A1 Option) to SLOW closing, COUNTER-CLOCKWISE to SPEED Open the door to desired position and tighten the hold open closing. screw firmly (For RH application, turn screw on underside Latching Speed Valve (3/32 Allen Wrench Provided) After closing speed has been obtained, turn latching speed valve CLOCKWISE to SLOW latching or COUNTER-CLOCKWISE to CLOCKWISE. For LH application, turn screw COUNTERCLOCKWISE.) Place the hold open dial over the hex head of the bracket screw so that one of the slots in the dial is directly over small screw hole tapped in bracket. Seat the SPEED latching for last 2" to 5" of door travel. dial tightly over the bracket. INSERT DIAL SCREW AND NOTE: Set combination of CLOSING and LATCHING speeds to TIGHTEN SECURELY. between 3 and 7 seconds Use of door by handicapped, elderly or small children may require even greater closing time. Delayed Action Valve (3/32 Allen Wrench Provided) Turn valve CLOCKWISE to SLOW closing, COUNTERCLOCKWISE to SPEED closing. Delayed action may be adjusted from 20 seconds to 90 seconds, depending on degree of door swing. Delay occurs at the beginning of the door closing cycle from fully open down to 70°, where the closing speed valve then begins its control. DIAL HOLD OPEN SCREW Backcheck Intensity Valve Turn valve COUNTER-CLOCKWISE to reduce backcheck or CLOCKWISE to increase backcheck. (Backcheck should be set to give a soft cushioning action, not a sudden stop.) ® DIAL SCREW ASSA ABLOY 80-9330-3000-152 Rev. 05/12 Copyright© 2005, 2012 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. https://manual-hub.com/ Page 8