User Guide for Danfoss models including: AQ433140445569en-000201, 172K0364B, 172K0364B Tech Case, 172K0364B, Tech Case, Case
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DocumentDocumentOperating Guide TechCase iC7 230 V Mains drives.danfoss.com | Operating Guide | TechCase iC7 Contents 1 Introduction 1.1 Purpose of this Operating Guide 1.2 Version History 1.3 Additional Resources 1.4 Abbreviations 1.5 Recommended Disposal 2 Safety 2.1 Target Group and Necessary Qualifications 2.2 Safety Symbols 2.3 General Safety Considerations 2.4 Designated Use 2.5 Safe Operation 3 Overview 3.1 TechCase iC7 3.2 Contents of the Delivery 3.3 Functionality 3.4 Interface 3.5 Control Panel of the Frequency Converter 3.6 Standard I/O Panel 3.7 Software 3.8 Storage 4 Installation 4.1 Installation Considerations 4.2 Connecting the 230 V Supply 4.3 Connecting an External 24 V DC Supply 4.4 Connecting an External Motor 4.5 Connecting an Encoder 4.6 Connecting the Standard I/O Panel 4.7 Connecting Extra I/Os 4.8 Connecting Ethernet Cables Danfoss Drives Oy © 2024.09 Contents 5 5 5 5 5 7 7 7 8 9 10 10 11 12 13 13 13 14 15 15 15 15 15 16 16 16 AQ433140445569en-000201 / 172K0364B | 3 Operating Guide | TechCase iC7 4.9 Connecting Cases in Series 5 Operation 5.1 Operation Considerations 5.2 Starting Up 5.3 Stopping the Device 5.4 Reset to Factory Default Settings 6 Fault Tracing 6.1 Status of the AC Drive 6.2 Troubleshooting 6.2.1 Issues with Software 6.2.2 Problems with Internal/External Motor 6.2.3 The Case does not Power Up 6.2.4 Drive does not Start Up 6.2.5 RCD Trip 6.2.6 Broken Device 7 Specifications 7.1 Wiring Diagram 7.2 Technical Data Contents 16 17 17 18 18 19 19 19 19 19 19 20 20 21 21 4 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Introduction 1 Introduction 1.1 Purpose of this Operating Guide This operating guide provides information for safe installation and commissioning of the product. It is intended for use by qualified personnel. To use the drive safely and professionally, read and follow the instructions. Pay particular attention to the safety instructions and general warnings. 1.2 Version History This guide is regularly reviewed and updated. All suggestions for improvement are welcome. Find the latest version of this guide at https://www.danfoss.com. The original language of this guide is English. Table 1: Version History Version A B Remarks The 1st version of this guide. Updated the guide to match the updated version of the TechCase iC7. 1.3 Additional Resources Other resources are available to understand advanced functions and operation of the product. l iC7 Series Frequency Converters Installation Safety Guide l iC7-Automation Frequency Converters Design Guide l iC7 Series Industry Application Guide Supplementary publications and manuals are available at https://www.danfoss.com/en/service-and-support/documentation/. 1.4 Abbreviations Table 2: Abbreviations, Acronyms, and Symbols Term AC DC EMC I/O PE RCD Definition Alternating current Direct current Electromagnetic compatibility Input/output Protective earth Residual-current device 1.5 Recommended Disposal When the product reaches the end of its service life, its primary components can be recycled. Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 5 Operating Guide | TechCase iC7 Introduction Before the materials can be removed, the product must be disassembled. Product parts and materials can be dismantled and separated. Generally, all metals, such as steel, aluminum, copper and its alloys, and precious metals can be recycled as material. Plastics, rubber, and cardboard can be used in energy recovery. Printed circuit boards and large electrolytic capacitors with a diameter of under 2.5 cm (1 in) need further treatment according to IEC 62635 guidelines. To ease recycling, plastic parts are marked with an appropriate identification code. Contact your local Danfoss office for further information on environmental aspects and recycling instructions for professional recyclers. End-of-life treatment must follow international and local regulations. All products are designed and manufactured in accordance with Danfoss company guidelines on prohibited and restricted substances. A list of these substances is available at https://www.danfoss.com. This symbol on the product indicates that it must not be disposed of as household waste. Do not dispose of equipment containing electrical components together with domestic waste. It must be handed over to the applicable take-back scheme for the recycling of electrical and electronic equipment. · Dispose of the product through channels provided for this purpose. · Comply with all local and currently applicable laws and regulations. 6 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Safety 2 Safety 2.1 Target Group and Necessary Qualifications Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation of the products. Only qualified personnel are allowed to perform all related activities for these tasks. Qualified personnel are defined as properly trained staff, who are familiar with and authorized to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Also, the qualified personnel must be familiar with the instructions and safety measures described in this guide and other relevant guides. Non-qualified electricians are not allowed to perform any electrical installation or troubleshooting activities. Only Danfoss authorized, qualified personnel are allowed to repair this equipment. Specialized training is required to perform the activities related to repair. 2.2 Safety Symbols The following symbols are used in Danfoss documentation. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard-related (for example, messages relating to property damage). The guide also includes ISO warning symbols related to hot surfaces and burn hazard, high voltage and electrical shock, and referring to the instructions. ISO warning symbol for hot surfaces and burn hazard ISO warning symbol for high voltage and electrical shock ISO action symbol for referring to the instructions 2.3 General Safety Considerations Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 7 Operating Guide | TechCase iC7 Safety WARNING LACK OF SAFETY AWARENESS This guide provides important information on preventing injury and damage to the equipment or the system. Ignoring this information can lead to death, serious injury, or severe damage to the equipment. l Make sure to fully understand the dangers and safety measures present in the application. WARNING ELECTRIC SHOCK Drives contain hazardous voltage when a power source is connected to AC or DC terminals. Failure to disconnect all power sources can result in death or serious injury. l Before performing any electrical work on the drive, disconnect, lock out, and tag out all power sources to the drive. l There is more than 1 live circuit. See the relevant wiring diagram in the product guide. WARNING DISCHARGE TIME The drive contains capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off. Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury. l Stop the drive. l Disconnect all input and output power sources of the drive (for example permanent magnet type motors, batteries, or DC-link connections to other drives). l Wait for the capacitors to discharge fully before performing any service on the equipment. The discharge time is 5 minutes. If the device is broken or fuses have tripped, the discharge time is longer. l Use a measuring device to make sure that there is no voltage, before opening the drive or performing any work on the cables. WARNING UNINTENDED START When the drive is connected to a power source, the system may start at any time, causing risk of death, serious injury, and equipment or property damage. l Stop the drive and motor before configuring parameters. l Make sure that the drive cannot be started by an external switch, a fieldbus command, an input reference signal from the control panel, or after a cleared fault condition. l Disconnect the drive from the power source whenever safety considerations make it necessary to avoid unintended start. l Check that the drive, motor, and any driven equipment are in operational readiness. 2.4 Designated Use Installing and operating a Danfoss product not following the following preconditions is regarded as non-designated use. Danfoss does not take any liability for non-designated use. 8 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Safety Danfoss products are units intended for installation in electrical systems. They comply with the requirements of various directives and certifications. To see all valid certifications for the product, check the product label. When the product is installed in machinery or system, these have to comply with relevant national regulations. In any case, the product and its components have to be operated in accordance with all national Occupational Safety & Health regulations and directives. Operation of Danfoss products is only allowed under observance of the respective EMC regulations. Operation of Danfoss products is only allowed under observance of the specifications and requirements given on the product label and in the product-specific documentation. Only use spare parts approved and provided by Danfoss. Using other spare parts can damage the product. 2.5 Safe Operation Before activating any automatic fault reset functions or change limit values, make sure that no dangerous situations can occur after restart. If the autoreset function is activated, the motor starts automatically after an automatic fault reset. Keep all covers closed and terminal boxes screwed on during operation of the drive and when mains is connected. Drive components and accessories can still be live and connected to mains, even after the operation indicators are no longer illuminated. The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the status indicator lights are off. Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury. To prevent dangerous situations: l Stop the motor. l Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery backups, UPS, and DC-link connections to other drives. l Wait for the capacitors to discharge fully before performing any service or repair work. Wait the specified discharge time before removing the touch covers. The discharge time is stated on the corresponding label on the drive and in the drive-related manuals. l Use a measuring device to make sure that there is no voltage. Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 9 Operating Guide | TechCase iC7 3 Overview 3.1 TechCase iC7 The TechCase iC7 is an encased table test system with a 230 V supply. The TechCase iC7 can be utilized in many use cases: l Sales demonstrations l Training l Application support l Technical support l Personal learning Order the TechCase iC7 from the Danfoss product store with sales code 141F7974. 3.2 Contents of the Delivery The TechCase iC7 is delivered in a cardboard box. The contents of the delivery are shown in Figure 1. Overview Figure 1: Items Included in the Delivery 1 TechCase iC7 3 Cable for the I/O panel 5 Documentation (not shown) 10 | Danfoss Drives Oy © 2024.09 2 Supply cable (C14 to CEE 7/7) 4 Standard I/O panel AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Overview 3.3 Functionality TechCase iC7 includes an iC7-Automation Frequency Converter and an integrated induction motor (200240 V, 26/35 W). There is also a terminal for connecting an external motor (230/400 V, 3.65/2.1 A). The case requires a 1-phase 230 V input voltage and includes a daisy-chain socket to connect more cases. There are also terminals for external 24 V DC supply. The case has an Emergency Stop function to separate the supply voltage from the frequency converter. There are 3 Ethernet ports for: l 2 x fieldbus l PC There are 2 D-type terminals for connecting: l Operating panel l Encoder for an external motor (optional, not available yet) TechCase iC7 includes some features, which are related to options that are not available yet. Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 11 Operating Guide | TechCase iC7 3.4 Interface Overview ENCODER OPERATING PANEL e30bk423.11 1 + 2 EXTERNAL 24VDC INPUT - 3 X0 4 X1 5 X2 16 EMERGENCY STOP 15 Drive Mains ON/OFF 14 AUX 24VDC ON/OFF 13 EXT.MOTOR 12 INT.MOTOR EXTERNAL MOTOR 11 TERMINAL 230/400V 3.65/2.1A SUPPLY VOLTAGE 10 230VAC +10%/-5% 9 6 7 8 Figure 2: Interface of the TechCase iC7 1 Rotation indicator for integrated motor 3 Ethernet port X0 for PC connection 5 Ethernet port X2 for Fieldbus connection 7 Terminal for standard operating panel 9 Mains supply terminal, 1-phase, 230 V AC (C14 type connector) 11 Terminal for external motor (HAN 3A type connector) 13 Control panel of the frequency converter 15 Drive mains ON/OFF button 2 External 24 V DC input terminals (4 mm safety sockets) 4 Ethernet port X1 for Fieldbus connection 6 Terminal for encoder extension (option not available yet) 8 Product label 10 6.3 A input fuses 12 Selection switch for internal/external motor 14 Auxiliary 24 V DC ON/OFF button 16 Emergency Stop button 12 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Overview 3.5 Control Panel of the Frequency Converter The iC7-Automation Frequency Converter has a control panel, which is used to set up the drive parameters and monitor the drive status. For detailed information and instructions for using the control panel, see the iC7 Series Industry Application Guide. 3.6 Standard I/O Panel The standard I/O panel is included in the TechCase iC7 delivery by default. The panel is connected to the case with the D-type cable, which is also included in the delivery. The standard I/O panel includes: l 2 potentiometers for analog inputs l An analog meter for the analog output (range 020 mA) l 6 dip switches with indication lights for digital inputs l 6 indication lights for relays l 2 dip switches and 3 indication lights for safety I/Os e30bk411.10 DIGITAL INPUT DI1 DI2 DI/DO1 DI/DO2 DI3 DI4 13 14 15 16 17 18 RELAY X101 RELAY X102 1 2 3 4 5 6 SAFETY I/O 24V INA+ INB+ FB+ FB- ANALOG OUT 5 10 15 0 20 mA ANALOG IN 41 42 43 44 48 AI01 AI02 Figure 3: Interface of the Standard I/O Panel 3.7 Software By default, the iC7-Automation Frequency Converter in the TechCase iC7 includes the iC7 Series Industry application software. The latest version of the software is installed on the iC7-Automation Frequency Converter at the factory. There can still be a newer version of the software available. Check the commissioning report from of the drive, and if necessary, update the software. Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 13 Operating Guide | TechCase iC7 Overview Before updating the software on the iC7-Automation Frequency Converter, make sure that the software is compatible with the device. Do not install application software which is not compatible with the iC7-Automation Frequency Converter. 3.8 Storage Follow these instructions for storing the TechCase iC7. Procedure 1. Make sure that the ambient conditions agree to the ones defined in 7.2 Technical Data. 2. Make sure that all parts are included in the case and that the cover is closed properly. 3. If the case is in storage for more than 2 months, keep it in controlled conditions. a. Make sure that the temperature variation is small. b. Make sure that the humidity is less than 50%. 4. If the case is in storage for more than 12 months, it is recommended to connect power to the drive. a. Connect power to the drive. b. Keep the power on for a minimum of 2 hours. c. Disconnect the power. d. Wait for the correct discharge time before removing the drive and storing it again. 5. If the case is in storage for several years, reform the capacitors to prevent damage to the capacitors. Instructions for reforming the capacitors are available in the iC7-Automation Frequency Converters Design Guide. 14 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Installation 4 Installation 4.1 Installation Considerations Consider these before installing the TechCase iC7: l Before starting the installation, read the safety instructions and follow them. l Place the case on a level and even surface, so that it cannot fall down during installation. l Remove the main cover of the case, but do not remove any other covers or dismantle the case. l Only make connections to the terminals on the case. Do not change the wiring of the drive or the wiring inside the case. l Push the Emergency Stop switch to the ON position before starting the installation. l Complete all the electrical installations before supplying power to the case. 4.2 Connecting the 230 V Supply The TechCase iC7 requires a 1-phase 230 V supply. 1. Connect the supply cable to the TechCase iC7. The supply cable is delivered with the case. See 3.2 Contents of the Delivery. The supply terminal is in the bottom right corner of the case. The connector type is C14. See 3.4 Interface. 2. Connect the supply cable to a 230 V power supply. The supply cable has a CEE 7/7 connector. 4.3 Connecting an External 24 V DC Supply An external 24 V DC supply can be connected to the TechCase iC7. Requirements for the external 24 V supply: l Output voltage: 24 V ±10% l Minimum output current: 2 A Connect the external 24 V supply to the case with 4 mm safety sockets. The supply terminals are on the front of the case. See 3.4 Interface. If the TechCase iC7 has multiple power sources, this must be considered when operating the frequency converter. For information on the necessary safety precautions, refer to chapter 2 Safety in this guide and the iC7 Series Frequency Converters Installation Safety Guide. 4.4 Connecting an External Motor An external motor with nominal supply voltage 230/400 V and current 3.65/2.1 A can be connected to the TechCase iC7. The terminal for connecting the external motor to the case is for a HAN 3A type connector. See 3.4 Interface. 4.5 Connecting an Encoder If an external motor is connected to the TechCase iC7, also an external encoder can be connected. A cable for the encoder connection is available as an option (the option is not available yet). The encoder cable has a male D-type connector in one end to connect to the case, and terminal blocks in the other end for encoder wiring. See the location of the ENCODER terminal in 3.4 Interface. Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 15 Operating Guide | TechCase iC7 Installation 4.6 Connecting the Standard I/O Panel The standard I/O panel is connected to the TechCase iC7 with the D-type cable, which is included in the delivery. The same cable can be used to connect the standard I/O panel and the optional advanced I/O panel. Connect the standard I/O panel to the OPERATING PANEL terminal. See the locations of the terminals in 3.4 Interface. In the I/O panel, the terminal is on the left side of the panel. The D-type cable has a male connector in one end and a female connector in the other end. Connect the male connector to the case and the female connector to the I/O panel. 4.7 Connecting Extra I/Os More analog and digital I/Os can be connected to the optional advanced I/O panel (the option is not available yet). The connections are done with 4 mm safety sockets. 4.8 Connecting Ethernet Cables The TechCase iC7 has 3 built-in communication ports with RJ45 connectors: l Ethernet ports X1 and X2 allow connections to fieldbus systems, with support for daisy chaining and single connections. The selected protocol is preconfigured. Modbus TCP is offered as standard, and other protocols such as PROFINET RT and EtherNet/IP are available either preinstalled, or alternatively, they can be activated later with a proof-of-purchase token. Safe Fieldbus protocols are also supported. l Ethernet port X0 is available to connect to a PC or similar tools used for commissioning or service. ¢ For instructions on using MyDrive® Insight, see the iC7 Series Industry Application Guide. See the locations of the terminals in 3.4 Interface. 4.9 Connecting Cases in Series TechCase iC7 units can be connected in series (daisy-chain connection). For instructions, see the iC7-Automation Frequency Converters Design Guide. 16 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Operation 5 Operation 5.1 Operation Considerations Consider these before operating the TechCase iC7: 1. Before powering up and operating the case, read the safety instructions and follow them. 2. Before use, check visually that the case and its contents are not broken in any way. 3. Make sure that the ambient conditions agree to the ones defined in 7.2 Technical Data. 4. Place the case on a level and even surface, so that it cannot fall down during operation. 5. Remove the main cover of the case, but do not remove any other covers or dismantle the case. 6. Do not power up the case if the cover of the case is on. 7. During operation, the case can be horizontal (interface pointing upwards) or vertical (interface pointing to one side). 8. Make sure that the cabling of the case is routed so that there is no risk of tripping on them. 9. Only keep the case powered up when using the case. Do not leave the case powered and unattended. 10. After use, replace the cover on the case and make sure it is fastened properly. 5.2 Starting Up 1. Finish the cabling to TechCase iC7. See the instructions in chapter 4 Installation. 2. Switch the EMERGENCY STOP button to the OFF position (pulled up). 3. Check that the selection switch for internal/external motor is in the correct position. 4. If the drive in the case has been reset to factory default settings, follow the instructions in 5.4 Reset to Factory Default Settings. 5. To switch on the mains supply, push the ON button. 6. Wait for the drive to start up. When the drive is started, it takes a moment for the drive to be in Ready state, and for the control panel display to change to the Home screen. The device is ready to use when the drive is in Ready state. When the drive starts, an STO fault can be active. To disable the fault, switch down the SAFETY I/O switches INA+ and INB+ on the I/O panel. 7. Set the motor parameters for the internal or external motor. If an external motor is used, check the motor parameter values from the motor nameplate. Table 3: Motor Parameters for the Internal Motor Index Parameter name Value Unit 4.2.2.1 Nominal power 0.10 kW 4.2.2.2 Nominal current 1.0000 A 4.2.2.3 Nominal speed 2800 RPM 4.2.2.4 Nominal frequency 50.0 Hz 4.2.2.5 Nominal voltage 230.0 V Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 17 Operating Guide | TechCase iC7 Operation See the iC7 Series Industry Application Guide for instructions for using the control panel of the drive to set parameters and monitor the drive. 8. To control the inputs to TechCase iC7, use the I/O panel. 5.3 Stopping the Device NOTICE EMERGENCY STOP If there is an emergency, push the EMERGENCY STOP button to stop the device. l Only use the EMERGENCY STOP if there is an emergency. 1. To switch off the mains supply, push the OFF button. 2. Wait for the drive to stop and power down. When the drive is stopped, it takes a moment for the drive to power down. The light on the ON/OFF button is on for a while after stopping the drive. DANGER DISCHARGE TIME The drive contains capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off. Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury. l Stop the system. l Disconnect all inputs and outputs that can supply energy to the drive. l Wait for the capacitors to discharge fully before performing any service on the equipment. The discharge time is 5 minutes. If the device is broken or fuses have tripped, the discharge time is longer. l Use a measuring device to make sure that there is no voltage, before opening the drive or performing any work on the cables. 5.4 Reset to Factory Default Settings NOTICE Switching the drive mains ON when the TechCase iC7 is reset to factory default settings can cause residual-current devices (RCD) to trip. If the drive in the TechCase iC7 is reset to factory default settings: l Do not turn ON the drive mains supply! l Power up the case with an auxiliary 24 V supply. l Use the control panel or the MyDrive® Insight PC tool to edit the following parameters: ¢ Set parameter 2.2.1.5 Supply Mode to DC. ¢ Set parameter 1.2.2 RFI Filter Mode to Filter Inactive. l When the parameter settings are done, the drive mains can be switched ON. 18 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Fault Tracing 6 Fault Tracing 6.1 Status of the AC Drive The status indicators on the control panel show the status of the AC drive. If there is an active fault or warning, the event information can be found with the control panel, or with the PC tool, if a PC is connected to the TechCase iC7. The status indicators and fault events are described in detail in the iC7 Series Industry Application Guide. 6.2 Troubleshooting 6.2.1 Issues with Software If there are any issues with the firmware or applications software: l Check the version of the installed software and update if necessary. ¢ Use the MyDrive® Insight PC tool to update the software. ¢ For instructions how to connect a PC to the case, see 4.8 Connecting Ethernet Cables. ¢ The drive must be powered up for the software installation. l Make sure that the installed software is compatible with the drive. ¢ Do not install application software which is not compatible with the iC7-Automation Frequency Converter. 6.2.2 Problems with Internal/External Motor If the internal or external motor does not rotate: l Check that the selection switch for internal/external motor is in the correct position. l Check that the motor parameter settings are correct. l If using an external motor, make sure that the used motor is compatible with the TechCase iC7. l If using an external motor, make sure that the connections are done correctly. 6.2.3 The Case does not Power Up If the TechCase iC7 does not power up when pushing the ON button: l Check that the Emergency Stop button is in the OFF position. l Check that the 230 V supply cable is connected correctly. l Check the input fuses of the 230 V supply. See the location of the fuses in 3.4 Interface. l Check that the wiring of the 230 V supply cable is correct and that the cable is not broken. 6.2.4 Drive does not Start Up If the drive in the TechCase iC7 does not start up when the case is turned on: l Check the input fuses of the 230 V supply. See the location of the fuses in 3.4 Interface. l Check that the wiring of the 230 V supply cable is correct and that the cable is not broken. l Check the parameter settings of the drive. For details, see the iC7 Series Industry Application Guide. l If the control panel on the drive is blank, disconnect the control panel, and reconnect it. ¢ If the control panel stays blank, disconnect it and check the indicator lights on the drive under the panel. If the drive is in Ready state according to the indicator lights, the control panel is broken. ¢ If the control panel is broken, contact Danfoss for ordering a new one. Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 19 Operating Guide | TechCase iC7 Fault Tracing 6.2.5 RCD Trip If residual-current devices (RCD) trip when the mains supply to the TechCase iC7 is switched ON, it can be caused by the case being reset to the factory default settings. l Follow the instructions in 5.4 Reset to Factory Default Settings. 6.2.6 Broken Device If the TechCase iC7 is broken: l Contact Danfoss. l Do not try to repair the device. 20 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Operating Guide | TechCase iC7 Specifications 7 Specifications 7.1 Wiring Diagram e30bk430.11 S01 Emergency Stop S02 Drive mains ON/OFF H01 Power ON (Green) S03 24 V DC ON/OFF ~ +(RD) (BK) = G01 230 V AC/24 V DC/60 W 0.75 mm2 D1 Blocking diodes H02 -+ 24 V DC External 24 V DC input Power ON 4 mm Safety sockets (Green) G03 Control Panel 1.5 mm2 F1 T6.3A F2 T6.3A BK BL L1 N PE Supply voltage 230 V AC +10%/-5% C14 with fuseholders M1 Internal Motor U MV 3~ W Figure 4: Wiring Diagram of TechCase iC7 1.5 mm2 S04 EXT. Motor /INT. Motor 123 4 U V W PE External Motor Terminal 1 230/400 V, 3.65/2.1 A HAN 3A L1 L2 L3 PE 61 (24+) 62 (GND) X61 X8 -DC R+DC/R+ PC X0 Fieldbus X1 X2 X11 11111111121234567890 X12 31 32 33 34 35 X101 01 02 03 X102 04 05 06 U V W G02 Danfoss 132X3514 X31 41 42 43 44 X32 45 46 47 48 PC (RJ45) Fieldbus (RJ45) Fieldbus (RJ45) 0.5 mm2 X2:8 8 XXXX2222::::1234 X2:5 XX22::67 1 234 567 X3:15 XX34::1169 XX44::1178 1111156789 X3:9 9 X3:10 10 X3:11 11 X3:12 X3:13 12 13 X3:14 14 X4:24 X5:25 X5:26 X5:27 22224567 28 29 30 X5:31 28 233901 222233012323 3345 36 37 2201 2233333323234567 Operating panel Sub-D (37) Encoder Sub-D (37) 7.2 Technical Data The table includes specifications for the TechCase iC7. For technical data for the frequency converter, see the iC7-Automation Frequency Converters Design Guide. Table 4: Specifications for the TechCase iC7 Item Supply voltage (UIN) Input current (IIN) Input frequency (fIN) Specification 230 V AC +10%/-5%, 1-phase 3.5/3.1 A 50/60 Hz Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B | 21 Operating Guide | TechCase iC7 Table 4: Specifications for the TechCase iC7 (continued) Item Protection class Protection rating Weight Ambient temperature, storage Ambient temperature, transportation Ambient temperature, operation Climatic condition, storage Climatic condition, transportation Climatic condition, operation Vibration, storage Vibration, transportation Vibration, operation Specifications Specification Class I Required PE-connections to: · Mounting plate · Rack · Drive · All accessible metal parts IP00 12.3 kg (27 lb) -40...+55 °C (-40...+131 °F), +70 °C (+158 °F) up to 4 months -40...+70 °C (-40...+158 °F) -40...+70 °C (-40...+158 °F) 1K21, maximum 95% non-condensing 2K11, maximum 95% non-condensing 3K22, maximum 95% non-condensing 1M11 2M5 3M11 22 | Danfoss Drives Oy © 2024.09 AQ433140445569en-000201 / 172K0364B Danfoss Drives Oy Runsorintie 7 FIN-65380 Vaasa www.danfoss.com Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalog descriptions, advertisements, etc. and whether made available in writing, orally, electronically, online or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation. Danfoss cannot accept any responsibility for possible errors in catalogs, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All rights reserved. Danfoss Drives Oy © 2024.09 *172K0364B* AQ433140445569en-000201 / 172K0364B