User Manual for Brecknell models including: DS1000-LCD Floor Scale, DS1000-LCD, Floor Scale, Scale
Brecknell DS1000-LCD Floor Scale - Capacity: 500 kg
Brecknell Scales ation - Brecknell
Model DS 1000-LCD
Operator Manual
AWT35-100107 Rev AB
Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc ("Illinois Tool Works"). Copyright © 2021 Illinois Tool Works. All rights reserved.
No part of this publication may be reproduced, stored in an electronic retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written consent of the copyright owner, or as permitted by law or under license. Full acknowledgment of the source must be given. Avery Weigh-Tronix is a registered trade mark of the Avery Weigh-Tronix group of companies. This publication was correct at the time of going to print however, Avery Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.
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Toutes les marques et tous les noms de produits tiers utilisés dans ce document sont des marques de commerce ou des marques déposées de leurs propriétaires respectifs.
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TABLE OF CONTENTS
1. Warnings.......................................................................................................................................... 5 2. Introduction..................................................................................................................................... 6
2.1. Unpacking .................................................................................................................. 6 2.2. General Installation Guidelines ................................................................................... 6
2.2.1 Positioning the Scale .......................................................................................... 6 2.2.2 Levelling the Scale .............................................................................................. 6 2.3. Powering ON/OFF the Scale ...................................................................................... 6 2.4. Error Codes ................................................................................................................ 7 2.5. Front Panel and Keys ................................................................................................. 7 2.5.1. Display Annunciators ........................................................................................ 7 2.5.2. Operation Keys................................................................................................... 7 3. Scale Operation.............................................................................................................................. 9 3.1. Simple Weighing......................................................................................................... 9 3.2. Tare Weighing ............................................................................................................ 9 3.3. Changing Units ........................................................................................................... 9 3.4. Changing Weighing Mode .......................................................................................... 9 3.5. Print Function (Com Ports) ......................................................................................... 9 4. Weighing Modes .......................................................................................................................... 11 4.1. Hold Function ........................................................................................................... 11 4.1.1 Automatic Hold Mode (Default) ........................................................................... 11 4.1.2. Average Hold Mode ........................................................................................... 11 4.1.3. Manual (Toggle) Hold Mode ............................................................................... 12 4.2. Accumulation Function............................................................................................. 12 4.2.1. View Totals........................................................................................................ 12 4.2.2. Clear Totals....................................................................................................... 12 4.3. Comparison Function................................................................................................ 13 4.3.1 Setting HI / OK /LO Limits................................................................................... 13 4.4. Counting Mode [Pcs]................................................................................................ 13 4.3.1. Sampling Piece Weight .................................................................................. 13 4.4. Percent Weighing Mode ........................................................................................... 14 4.4.1. Calculating % Item Weight................................................................................. 14 5. Menus .............................................................................................................................................. 15 5.1. User Menu................................................................................................................ 15 5.1.1 User Options ....................................................................................................... 15
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5.2. Diagnostics ............................................................................................................... 19 5.2.1 Test Menu ........................................................................................................... 19 5.2.2 Misc Menu........................................................................................................... 19
5.3. Calibration Menu ...................................................................................................... 20 5.3.1 Calibration Options.............................................................................................. 20 5.3.2. Calibration Procedure......................................................................................... 21
5.4. Service Configuration Menus.................................................................................... 21 5.4.1 Configuration Options ......................................................................................... 21
6. Specifications ................................................................................................................................. 25 Appendix - Print Out Formats (FMT) ............................................................................................... 25
Manual revision history
Current Issue
Rev AA Rev AB
Date Created Nov 2021
March 2022
AWT35-100107 Rev AB
Details of Changes New Hold modes
4/30
1 Warnings
United States This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n' émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada
1.1 Safe installation
THE EQUIPMENT CONTAINS NO USER SERVICEABLE COMPONENTS. Installation and maintenance of the equipment must only be carried out by trained and authorized personnel.
Electrical installation The mains lead must be connected to a supply outlet with a protective earth contact. The electrical supply at the socket outlet must provide over current protection of an appropriate rating. For your protection all mains (110V or 230V) equipment used out of doors or in wet or damp conditions should be supplied from a correctly fused source and protected by an approved ground fault protection device (RCD, GFCI etc.) IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN.
Routine maintenance To avoid the possibility of electric shock or damage to the machine, always switch off the machine and isolate from the power supply before carrying out any routine maintenance. To avoid the risk of the machine falling, where applicable, ensure that it is placed securely on a flat and level surface.
1.1 Safe use
Caution Cleaning the indicator/weigh head Harsh abrasives, solvents, scouring cleaners and alkaline cleaning solutions, such as washing soda, should not be used especially on the display windows. Under no circumstances should you attempt to wipe the inside of the machine. The outside of standard products may be wiped down with a clean cloth, moistened with water containing a small amount of washing up liquid.
Training Do not attempt to carry out any procedure on a machine unless you have received the appropriate training or read the Instruction Manual.
EMC compliance The following may be applicable to your machine.
WARNING: This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
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2 Introduction
The DS 1000-LCD is a portable, electronic drum weigher scale. The platform has adjustable locking feet and a deck with built-in, front and rear ramp angles to easily roll the drums on and off the scale. The scale provides accurate weight with an easy-to-read LCD display, which can be mounted on desk/pole stand/guide rail and powered using the included AC/DC power adaptor.
2.1 Unpacking
Carefully take the scale out of its package, make it sure it's not damaged and all accessories are included: · SBI 210-LCD Indicator with 10 in (25 cm) interface cable, pole and bench brackets · 9 Vdc 600 mA Power supply with plug adaptor · DS1000 Platform with 10 ft (3 m) interface cable · Installation Manual and Safety Sheet
2.2 General Installation Guidelines
To get the best performance from the scale, link the platform and indicator connectors and, place the DS 1000-LCD scale in a location that will not degrade its accuracy. · Try to avoid placing the scale in direct sunlight or near air vents · Place the scale on a level flat surface. It is not advised to place the scale near vibrating machinery · Avoid unstable power sources. Do not use near large users of electricity.
2.2.1 Positioning the Scale
Two wheels built into the side channels allow the base to be easily tilted and moved.
2.2.2 Levelling the Scale
Level the scale using the four adjustable feet on the bottom of the platform.
Always check the level prior to using scale.
2.3 Powering ON/OFF the Scale
With the charger plugged into the indicator, press the ZERO/ON/OFF key to turn the scale on. Press and hold the ZERO/ON/OFF key for 5s to turn the scale off.
Optional: remove the battery compartment lid on the rear to insert 6x AA batteries (not included).
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2.4 Error Codes
0---------- Initial zero weight over max load (default, 100% F.S.) ----------- Overload, >1004.5 lb or >501.8 kg (default, 100% F.S. + 9 divisions)
EEP.E# Settings error #
2.5 Front Panel and Keys
Never press a key with anything but your finger. Damage to the overlay may result if sharp or rough objects are used.
2.5.1 Display Annunciators
Display reading is stable
Scale at Zero. Gross weight is 0, Tare is 0
NET
Indicates a Net weight. Tare is not 0. Indicates an ACCUMULATION transaction
lb kg
Current unit of measure (% and Pcs in PERCENTAGE and COUNTING modes)
HI OK|LO Scale is working in COMPARISON mode
Battery status (or AC/DC operated)
HOLD Scale is working in HOLD mode
2.5.2 Operation Keys
The key functions are listed below. In menu mode, the keys have secondary functions.
- Enters/exits the HOLD function.
- In Menu mode goes to previous menu screen; exit menu.
- Sends information to a device; selects WEIGH / COUNTING / PERCENT modes. - In Menu mode goes to previous menu screen; increase / change a data value.
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- Enables the ACCUMULATION mode; displays instances and totals. - In Menu mode goes to next menu option; decrease / change a data value.
- Selects the unit of measure; opens the COMPARISON limit settings. - In Menu mode selects / goes to next data value position.
- Tares the scale. - In Menu mode opens menu option; confirms a value / function / operation.
- Zeroes the scale; turns the scale on / off. - In Menu mode: cancel an operation and exit from the current working mode.
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3 Scale Operation
This section covers the scale operations of simple weighing and basic DS 1000-LCD scale functions.
A warm-up time of 15 minutes is required to stabilize the measured values.
3.1 Simple Weighing
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary
2. Place the item to be weighed on the scale platform
The weight is displayed in the weight window.
3.2 Tare Weighing
To carry out a Net weighing, follow the steps below:
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary. 2. Place the item to be tared (e.g., hand truck) on the scale platform
Weight of the item is displayed in the weight window.
3. Press the TARE key
The weight is tared, 0 weight is displayed and the Net annunciator lights. 4. Place the item to be weighed on the scale platform
The Net weight is displayed in the weight window.
To remove a tare, remove the item(s) from the scale platform and Press the TARE key...0 weight is
displayed, and the Net annunciator light turns off. The unit is now in gross weighing mode.
3.3 Changing Units
This scale can be used in either kg or lb units of measure. To change the unit of measure, press the
UNIT key.
3.4 Changing Weighing Mode
This scale can be used in weigh / count / percent mode. Press and hold the FUNC key to open the
modes screen and the
keys to change weighing mode.
3.5 Print Function (Com Ports)
The DS 1000-LCD comes as standard with one full duplex RS-232 serial port and A type USB port, designed for connection to either a PC or a serial printer using the appropriate adaptor and cable.
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Open the Submenu 1 RS232 / USB in the User Menu to select and configure the Com Port, print mode, and format. Default print out format MULTIPLE.
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary. 2. Place the item to be weighed on the scale platform.
3. Press the PRINT key to send the data out to an external device.
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4 Weighing Modes
This section covers the scale operations and functions of the DS 1000-LCD scale.
4.1 Hold Function
This function can be used to freeze a displayed weight/pcs value. In Hold mode, the scale can capture and hold stable weight/pcs values, or average an unstable value. Then, the indicator temporarily freezes (Hold) the value on screen for the user to view or record. The DS 1000-LCD is featured with three hold modes: Manual, Average and Automatic (default).
The indicator provides special mode settings to accommodate weight movements in the User Menu. Open the Submenu 1 HOLD to enable this mode and change the parameter values: NLD.RNG (10 div), HLD.RNG (5 div), AVG.TIM (5 sec), STB.TIM (15 sec) accordingly.
4.1.1 Automatic Hold Mode (Default)
When this mode is activated, the scale automatically grabs and holds the weight on the display until the weight returns to zero and a new Hold weighing session starts.
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary.
2. Press the HOLD key to enable this function
The Hold annunciator flashes.
5. Place the item to be weighed/counted on the scale platform
If the weight sensed is above the NLD.RNG zero range (10 div = 5 lb, 2 kg) and doesn't exceed the HLD.RNG oscillations range (5 div = 2.5 lb, 1 kg) within the AVG.TIM average time (5 sec), the indicator calculates and displays the Hold mode weight. The Hold annunciator stops flashing.
3. Remove the item(s) from the scale platform and repeat the steps above for other Hold weighments.
4. Press the HOLD key to exit the current mode.
If the weight oscillations exceed the HLD.RNG division range value (5 div) within the STB.TIM time value (15 sec), the indicator will display STB.ER. See Hold Menu.
4.1.2 Average Hold Mode
When this mode is activated, the scale calculates accurate weight of unstable loads e.g., live animal and holds that weight on the display until the weight returns to zero and tare or hold button is pressed.
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary.
2. Press the HOLD key to enable this function
The Hold annunciator flashes.
6. Place the item to be weighed on the scale platform
If the weight sensed is above the NLD.RNG zero range (10 div = 5 lb, 2 kg) and doesn't exceed the HLD.RNG oscillations range (5 div = 2.5 lb, 1 kg) within the AVG.TIM average time (5 sec), the indicator calculates and displays the Hold mode weight. The Hold annunciator stops flashing.
3. Press the TARE key to repeat the Hold weighment or the HOLD key to exit the current mode. The scale will automatically exit the Hold mode after the HLD.TIM time value (default, disabled).
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If the weight oscillations exceed the HLD.RNG division range value (5 div) within the STB.TIM time value (15 sec), the indicator will display STB.ER. See Hold Menu.
4.1.3 Manual (Toggle) Hold Mode
When this mode is activated, the scale grabs the first stable weight reading and holds that weight on the display until the weight returns to zero and the tare or hold button is pressed.
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary.
2. Press the HOLD key to enable this function
The Hold annunciator flashes. 7. Place the item to be weighed on the scale platform
If the weight sensed is stable for STB.TIM (15 s) and above the NLD.RNG zero range (10 div = 5 lb, 2 kg), the indicator displays the Hold mode weight. The Hold annunciator stops flashing.
3. Press the TARE key to repeat the Hold weighment or the HOLD key to exit the current mode.
If the weight is not stable within the STB.TIM time value (15 sec), the indicator displays STB.ER. See Hold Menu.
4.2 Accumulation Function
This function can be used to record totals of individual weighments and transactions number. The DS1000-LCD is featured with two accumulation modes: Manual and Automatic (default). The ACC mode can be disabled and the mode changed in the Config Menu.
The Automatic Acc mode is activated when the load is stable and above the NLD.RNG (10
div = 5 lb, 2kg) zero range. These settings can be changed in the Submenu 1 HOLD.
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary. 2. Place the item(s) to be weighed / counted on the scale platform.
3. Press the ACC key to add up the weight/pcs to total weight/pcs and number of transactions.
4. Remove the item(s) from the scale platform and repeat the steps above for other Acc weighments. In accumulation mode, the function of Hold, Print, Acc, Data, Tare and, Zero keys are available.
4.2.1 View Totals 1. Press and hold the TOTAL key to view the current total weight/pcs and number of transactions. 2. Press the TOTAL key to exit the accumulation screen.
4.2.2 Clear Totals 1. Press and hold the TOTAL key to view the current total weight/pcs and number of transactions. 2. Press the ZERO/ON/OFF key to clear the accumulation memory and return to main screen. 3. Press the TOTAL key to exit the accumulation screen.
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4.3 Comparison Function
The DS1000 Comparison mode can be used to quickly check the acceptability or unacceptability of an item's weight / count i.e., check-weighing / check-counting. This function is available in weighing, percent and counting modes. Open the User Submenu 1 BEEP to enable the audible alarm. The COMPAR function can be disabled in the Config Menu.
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary.
2. Press and hold the FUNC key for three seconds. Toggle the weighing modes by pressing the keys and select either the WEIGH, PERCNT or COUNT mode.
3. Place the item(s) to be weighed/counted on the scale platform If the weight/pieces is beyond the upper limit, the HI annunciator lights If the weight/pieces is within the limits, the OK annunciator lights If the weight/pieces is below the lower limit, the LO annunciator lights
4. Remove the item(s) from the platform and repeat the steps above for other Compar weighments. In comparison mode, the function of Hold, Print, Acc, Data, Tare and, Zero keys are available.
4.3.1 Setting HI / OK /LO Limits 1. In weighing or counting mode, press and hold the DATA key. Release the key when the "COMP"
message pops up. Press the TARE key to confirm.
2. The HI annunciator lights. Adjust the upper limit pressing the keys. Press the TARE key.
3. The LO annunciator lights. Adjust the lower limit pressing the keys. Press the TARE key
to confirm. 4. The indicator stores the limits and returns to weighing / counting mode screen.
4.4 Counting Mode [Pcs]
The DS1000 Counting mode has been designed to allow the operator to easily carry out basic sampling and counting routines on this scale. The COUNT mode can be disabled in the Config Menu.
1. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary.
2. Press and hold the FUNC key for three seconds. Press the keys to navigate the options. 3. Select the COUNT option and press the TARE key to confirm.
The Pcs annunciator flashes and the last stored piece weight is recalled. 4. Place the item(s) to be counted on the scale platform. 5. The number of parts is displayed in the Pcs window. 6. Remove the item(s) from the platform and repeat the steps above for other Count weighments. In counting mode, the function of Hold, Print, Acc, Data, Tare and, Zero keys are available.
4.4.1 Sampling Piece Weight 1. In counting mode, press the DATA key. Release the key when the "SPL.---" message pops up. 2. Place a known quantity of items to be counted on the scale platform. Press the TARE key to confirm.
The "INP.PCS" message pops up.
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3. Use the keys to adjust the number of items to be sampled.
4. Press the TARE key to confirm.
5. The indicator calculates the piece weight and returns to counting mode screen.
If the piece weight obtained is less than 0.5 div, the indicator displays PWT.ER.
4.5 Percent Weighing Mode
As the counting mode, the DS1000 Percent weighing mode has been designed to allow the operator to easily carry out weighments on % basis. The PERCNT mode can be disabled and the % format changed in the Config Menu.
5. Power up the scale and zero the display, if necessary, by pressing the ZERO/ON/OFF key. Be sure the scale is displaying weight in your preferred unit of measure. Press the UNIT key, if
necessary.
6. Press and hold the FUNC key for three seconds. Press the keys to navigate menu options.
7. Select the PERCNT option and press the TARE key to confirm.
The % annunciator flashes and the last stored % item weight is recalled. 8. Place the item(s) to be weighed on the scale platform. 9. The weight as percentage value of the % item weight is displayed. 10. Remove the item(s) from the platform and repeat the steps above for other % weighments. In % weighing mode, the function of Hold, Print, Acc, Data, Tare and, Zero keys are available.
4.5.1 Calculating % Item Weight 3. In percent mode, press the DATA key. Release the key when the "SPL.---" message pops up. 4. Place a known weight item(s) to be weighed as % weight on the scale platform. Press the TARE
key to confirm. The "INP.PCS" message pops up.
5. Use the keys to adjust the % value.
6. Press the TARE key to confirm.
7. The indicator calculates the 100% item weight and returns to percent mode screen.
If the piece weight obtained is less than 0.5 div, the indicator displays PWT.ER.
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5 Menus
There are four menus that allow you to configure, enable, or execute specific functions or options.
· User and Diagnostics Menu, page 16 · Calibration Menu, page 17 · Service Configuration Menu, page 18.
5.1 User Menu
In the User Menu there are various submenus available to configure specific sections of the scale operating modes, including the print and communication settings.
In general weighing mode, press the HOLD and ZERO/ON/OFF keys. Release the keys when the
"USER" message pops up to open the User Menu.
Navigate the menu using the
keys, press the TARE key to confirm or the ZERO/ON/OFF
key to cancel the operation / exit the menu.
5.1.1 User Options
USER
SubMenu1 SubMenu2 Option
Default
Description
RESET
RS232
Port (com1)
NO YES BAUD.RT
BYT.FMT
NO
600 1200 2400 4800 9600 19200 8N1 7O1 7E1 7O2 7E2
NONE
CONT
NO
Returns the USER parameter to the factory
setting
9600
Sets the baud rate of com1
8N1
Sets the data bits format of com1
Sets the output mode of com1: NONE = no communication; CONT = continuous output;
OUT.MOD
PRINT CMD
PRTCMD
PRINT = press PRINT key for output;
CMD = via print format command only;
PRT.CMD = output with PRINT key and print format command (See FMT);
PRTCMD
STABLE = output when the weight stable condition is met (See Motion settings)
STABLE
Note: when set to PRINT or CMD mode, the weighing must be in stable condition.
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USB
Port
(com2)
MULTPL
FMT Print Out Format
SINGLE EH-SCP SCP-12 Eh-sp2
Lfuulf Lfuu-Lf--lf Lf-----uulf
MULTPL
Com1 output content and format:
MULTPL = default format. See Appendix;
SINGLE= only displayed content and current status will be output, it's compatible with NCI-SCP01;
EH-SCP = command / response mode;
SCP-12 = only displayed content and status will be output, it's compatible with NCI-SCP12(NCI3835);
Eh-sp2 = See Appendix;
Lfuulf / ------ = special characters. Do not use.
--uu--
----lf
------
BAUD.RT BYT.FMT
600 1200 2400 4800 9600 19200 8N1 7O1 7E1 7O2 7E2
NONE
CONT
OUT.MOD
PRINT CMD
PRT.CMD
STABLE
9600 8N1
PRT.CMD
Sets the baud rate of com2
Sets the bits format of com2
Sets the output mode of com2: NONE = no communication; CONT = continuous output; PRINT = press PRINT key for output; CMD = via print format command only; PRT.CMD = output with PRINT key and print format command (See FMT); STABLE = output when the weight stable condition is met (See Motion settings) Note: when set to PRINT or CMD mode, the weighing must be in stable condition.
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BEEP
HOLD Function
FMT
See Appendix
MULTPL SINGLE EH-SCP SCP-12 Eh-sp2
Lfuulf Lfuu-Lf--lf Lf-----uulf --uu-----lf ------
KEY
YES / NO
NONE
COMPAR mode
L.LOW IN.LMT O.HIGH
OUT.LMT
NONE
TOGGLE HLD.MOD
AVERAG
MULTPL
YES NONE AUTO
Com2 output content and format: MULTPL = default format. See Appendix; SINGLE= only displayed content and current status will be output, it's compatible with NCI-SCP01; EH-SCP = command / response mode; SCP-12 = only displayed content and status will be output, it's compatible with NCI-SCP12(NCI3835); Eh-sp2 = See Appendix; Lfuulf / ------ = special characters. Do not use.
Yes = enables the beep when a key is pressed
COMPARE function modes: NONE = disabled.
Enables the HOLD function mode: NONE = disabled. TOGGLE (Manual) = if selected, press the HOLD key to enter HOLD mode. If the weight is over (NLD.RNG) and stable (STB.TIM), the data is hold on the display. Press the HOLD key to exit the Hold mode. AVERAG = if selected, the weight over (NLD.RNG), which variation is less than (HLD.RNG), it's averaged in (AVG.TIM) and hold on the display. To exit this mode: press the HOLD key or wait (HLD.TIM) elapses.
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AUTO
AUTO = if selected, acts as the AVERAG mode and after each NLD.RNG zero, any loads over (NLD.RNG), is hold on the display.
AVG.TIM Average STB.TIM Stable
1~60
3*AVG.TI M ~ 255
HLD.TIM Hold
0~ 65535
HLD.RNG Oscillations
0~255
NLD.RNG No Load Detected Range
A.OFF.T
LCD.BLT
LCD.CST
1~255
0~255 AUTO OFF
ON CST1-5
5 15 0 5
10 3 AUTO CST5
Averages weights in Hold mode for: 1~60 seconds.
Allows 3*(AVG.TIM) ~ 255 seconds for stable conditions to be met in Hold mode.
Displays Hold mode weight for:
0 = until HOLD key pressed;
1~65535 = the scale exits the Hold mode after 1 ~ 65535 seconds.
Sets the weight oscillation range that can be averaged in Hold mode:
0 = any weight range can be averaged;
1~255 = only the weight which oscillates within the 1 ~ 255 div range can be averaged.
Sets the weight range that the indicator considers as the Zero range for the relevant function e.g. Auto Hold Mode.
1~255 = the range of weight is 1 ~ 255 div.
Note: It must be above the Config-Motion.
Sets the auto off time:
0 = disabled;
1~255 = if in standby mode for 1~ 255 minutes, turn the scale off.
Sets the LCD backlight:
Auto: if in standby mode for 10 seconds, turn the display backlight off.
OFFalways off;
ONalways on.
Adjusts the LCD contrast
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5.2 Diagnostics
In the menus below there are various submenus available to check the scale LCD display and Comm Ports statuses and SBI 210-LCD indicator information.
5.2.1 Test Menu
In general weighing mode, press the PRINT and ZERO/ON/OFF keys. Release the keys when the
"TEST" message pops up to open the Calibration Menu. The number of calibrations is shown.
Navigate the menu using the
keys, press the TARE key to confirm or the ZERO/ON/OFF
key to cancel the operation / exit the menu.
TEST
SubMenu1
Description
DSP.TST 232.RD 232.TD USB.RD
LCD testing: the indicator lights all the annunciators, including the 8 digits.
RS232 receive data testing: the indicator displays 2.RD.-It receives and displays any HEX codes less than 7F. E.g. ,If the code received is 0x31, the indicator displays 2.RD.31
RS232 send data testing: the indicator displays 2.TD.55 and the serial port continuously transmits 0x55. Use the and keys to change the character.
USB receive data testing: same as RS232 receiving data testing.
USB.TD
USB send data testing: same as RS232 send data testing.
KEY.TST
Operation keys testing: the indicator displays KEY.-The following code will be displayed when any of the below key is pressed
HOLD
01
ACC
04
TARE
10
PRINT
02
UNIT
08
ZERO
20
5.2.2 Misc Menu
In general weighing mode, press the ACC/TOTAL and ZERO/ON/OFF keys. Release the keys when
the "MISC" message pops up to open the Misc Menu.
Navigate the menu using the
keys, press the TARE key to confirm or the ZERO/ON/OFF
key to cancel the operation / exit the menu.
MISC
SubMenu1
Description
CODE
Do not use.
VOL
Checking the voltage: the indicator board voltage is shown U X.XV
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VER
Checking the version: the indicator software version is shown
5.3 Calibration Menu
The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the settings can be accomplished by altering the calibration settings below.
Calibration and/or configuration of calibration settings of your scale should be accomplished by a trained service technician using certified weights to ensure proper operation and accuracy. Calibration is not covered under warranty.
5.3.1 Calibration Options
In general weighing mode, press the TARE and ZERO/ON/OFF keys. Release the keys when the
"CAL" message pops up to open the Calibration Menu. The number of calibrations is shown.
Navigate the menu using the
keys, press the TARE key to confirm or the ZERO/ON/OFF
key to cancel the operation / exit the menu.
CAL
SubMenu1
SubMenu2
Option
Description
ZERO
LINE
GEO INPUT
CAL.P0 CAL.P1 END.Y CAL.P2 END.Y
CAL.P3
YES / NO YES / NO
16
Adjusts the CAL.P0 point only. Stores the Zero calibration point (mandatory).
Adds the cal. point 1 (mandatory). Use a standard weight over 10% F.S.
Saves and exits the calibration points:
Yes = go to CAL.END;
No = add another calibration point
Adds the cal. point 2 (optional). Use a standard weight over 10% F.S. and load used in CAL.P1.
Saves and exits the calibration points:
Yes = go to CAL.END;
No = add another calibration point
Linear calibration point3: do third weight point calibration, standard weight must be over 10%FS and be larger than it in CAL.P2, this point can be omitted.
Do not use.
See SBI 210-LCD Operation Manual. See Confi-Geo.Cal
Do not use.
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CAL.END
See SBI 210-LCD Operation Manual.
Saves and exits the calibration points. The indicator reboots in weighing mode.
5.3.2 Calibration Procedure
The procedure covers the Line Calibration. You can add up to 1+3 calibration points.
Calibration and/or configuration of calibration settings of your scale should be accomplished by a trained service technician using certified weights to ensure proper operation and accuracy. Calibration is not covered under warranty.
1. Turn the scale on and zero the display, if necessary, by pressing the ZERO/ON/OFF key.
2. Press the TARE and ZERO/ON/OFF keys. Release the keys when the "CAL" message pops up
to open the Calibration Menu. The number of calibrations is shown.
3. Press the ACC/TOTAL key to select the "LINE" menu option.
4. Make sure that there is no weight on the platform scale.
5. Press the TARE key to open the Line Calibration mode. CAL.P0, and 0 will be displayed. Press the UNIT key for more than 2.5s to change the
calibration unit.
6. Press the TARE key to store the Zero Calibration Point.
CAL.P1, and the scale capacity will be displayed.
7. Use the keys to change the CAL.P1 weight value (>10% of the scale capacity)
8. Place the certified weight over the scale platform.
9. Press the TARE key to store the CAL.P1 Point.
10. Press the TARE key to save the calibration points and exit the Calibration mode or, press the PRINT
key to add CAL.P2/3 points.
On calibration complete, the indicator will reboot and return to general weighing mode. If there's an error occurred in calibration, the message "CAL.Er" is displayed. Repeat steps 5 to 9 to adjust the calibration points.
5.4 Service Configuration Menus
The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the SBI 210-LCD Indicator settings can be accomplished by altering the configuration settings in the Config Menu.
The configuration and test of your scale should be accomplished by a trained service technician.
5.4.1 Configuration Options Press and hold the HOLD key then turn the indicator on by pressing the ZERO/ON/OFF keys. Release the ZERO/ON/OFF key when the display lights. Release the HOLD key when the message "CONFIG" pops up to open the Configuration Menu.
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The number of time that the indicator has been configured is displayed.
Navigate the menu using the
keys, press the TARE key to confirm or the ZERO/ON/OFF
key to cancel the operation / exit the menu.
CONFIG
SubMenu1 SubMenu2 Option
Default
Description
RESET REGULA PRIM.N PRIM.D PRIM.Ut SECND.N
YES / NO
NO
Resets the configuration to factory setting.
NONE
USA CANADA
NONE
Do not use. See SBI 210-LCD Operation Manual.
EUROPE
100~ 100000
2000 (USA) Sets the number of divisions (div) of the 2500 (UK/EU) primary unit of measure (lb).
0.0001~ 50
0.5 (USA) 0.2 (UK/EU)
Sets the weight division (1 div = 0.5 lb) value of the first unit of measure.
The division value of the secondary unit of measure (1 div = 0.2 kg) is automatically determined by the indicator according to the first unit.
kg / lb
lb (USA) kg (UK/EU)
Selects the primary unit of measure: kg or lb.
The default calibration unit is the primary unit.
100~ 125000
2500 (USA) 2000 (UK/EU)
Sets the number of divisions (div) of the secondary unit of measure (kg).
Max 1.25*(PRIM.N)
MOTION OVER.LD
1~255 0~100
Sets the in-motion weight divisions range: 4
1~255 = ±0.25div * (1~255)
Sets the overload weight limit:
0
0 = FS + 9 div
1~100 = 101%FS ~ 200%FS
UNITS
kg
YES / NO
lb
YES / NO
YES YES
Sets the active unit of measure: Yes = enable the unit;
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ZRO.PNT
ZRO.PNT FILTER FUNC
oz lb oz
YES / NO YES / NO
IZSM
0~100
WEIGHT IN.IZSM CAL.ZRO
LAST.Z.T
DSP.OVR
OV.IZSM
WEIGHT CAL.ZRO
LAST.Z.T
SAZSM
0~100
AZSM
0~100
HOLD COUNT
L1/ L2/ L3 YES / NO YES / NO
PERCNT YES / NO
NO
No = the unit is not active.
NO 100
WEIGHT
DSP.OVR
20 56 L3 YES YES YES
Sets the initial zero (power on zero) weight range:
0 = no limit;
1~100 = (calibration zero point) ±1%FS ~ (calibration zero point) ±100%FS
Sets the weight type as current initial zero point when current weight is inside the IZSM range:
WEIGHT = current weight;
CAL.ZRO = calibration zero;
LAST.Z.T = last zero/tare value.
Sets the weight type as current initial zero point when current weight is outside the IZSM range:
DSP.OVR = if the initial zero is over range, display the 0----- error;
WEIGHT = current weight;
CAL.ZRO = calibration zero;
LAST.Z.T = last zero/tare value.
Sets the ZERO key range:
0 = no limit;
1~100 = (initial zero point) ±1%FS ~ (initial zero point) ±100%FS
Sets the Automatic Zero Tracking weight range:
0 = 0 div. Disabled;
1~100 = ±(0.2+0.05*(1~100)) div/sec
Filtering settings
Yes = enables the Hold function;
Yes = enables the Count mode;
Yes = select the displayed % value format 100% , 100.0% or 100.00%
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BMI
YES / NO
COMPAR YES / NO
ACCUMU YES / NO
GEO.CAL
YES
NO YES YES
YES
No = disabled.
See MS 1000-LCD Operation Manual.
Yes = enables the Compar mode;
Yes = select the Accumulation mode:
MANUAL: add up the current value to memory when the TOTAL key is pressed.
AUTO: add up the current value to memory when the scale is stable and weight is over (NLD.RNG)
Yes = enables the Geographical Adjustment Factor in the Calibration Menu.
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6 Specifications
Part Number
810036380270
Capacity & Resolution
DS1000 LCD 500kg x 0.2kg / 1000lb x 0.5lb
DS1000 Platform: Size: flat area: 31.5" x 25.2" (800mm x 640mm), including ramps 31.34" x 38.26" (1050mm x 972mm). Material: mild steel with powder coat paint finish. Construction: heavy duty welded channel support; 4-planner beam load cells with adjustable locking feet; ABS junction box - IP65 with 10 ft (3 m) interface cable.
SBI 210-LCD Indicator: Display: 6 digits 38mm / 1.5" high, seven segments LCD display. Power: 9V 600MA adaptor body with USA plugs (included) and 6xAA batteries (not included). Operating temperature range: 32~104°F (0~40°C) max relative humidity 80% at 86°F (30°C). Communication interface: Full-duplex RS-232 & USB type A ports (Coms cable not supplied). Operation keys: HOLD, PRINT/FUNC, ACC/TOTAL, UNIT/DATA, TARE, ZERO/ON/OFF
Weighing Accuracy: +/- 3d
Tare Range: 100% subtractive
Zero Range: +/-2% FS
Cable Connection Pin1: Excitation + Pin2: Sense + Pin3: Signal + Pin4: Excitation Pin5: Sense Pin6: Signal Pin7: Shield
The 7-pin connector from indicator cable (10 in)
The 7-pin connector from
Load cell cable (10 ft)
Appendix - Print Out Formats (FMT)
MULTIPLE
All Modes:
GROSS: TARE: NET: TOTAL:
123 lb 4.56 oz 11 lb 2.22 oz 112 lb 2.34 oz 789 lb 15.2 oz
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PERCENTAGE: 0%
SAMPLE WT: 0 lb
SAMPLE PT: 0%
ACC.N:
0
TOTAL:
0%
BMI Mode:
SCALE ID: GROSS: TARE: NET: HEIGHT: BMI:
SINGLE
Bit
Byte 1 (H1)
123456 110.0 kg 10.0 kg 100.0 kg 170 cm 34.6
Byte 2 (H2)
Byte 3 (H3)
Byte 4 (H4)
0=stable 0
1= not stable
0= not under capacity 00=compare disable
1= under capacity
01=lower limit
00=general weighing 01=count weighing
0= not at zero point 1
1= at zero point
0= not over capacity 1= over capacity
10=ok 11=upper limit
10=percent weighing 11=other mode
0=RAM ok 2
1= RAM error
0=ROM ok 1=ROM error
0= gross weight 1= net weight
0=not in HOLD 1=in HOLD
0= eeprom OK 3
1= eeprom error
0=calibration ok 1=calibration error
0=initial zero ok 1=initial zero error
0=battery ok 1=low battery
4 always 1
always 1
always 1
always 1
5 always 1
always 1
always 1
always 1
6 always 0
always 1
always 1
always 0
7 parity
Parity
parity
Parity
Command ASCII HEX
Read scale weight:
Response
W<CR>
57 0d
<LF>^^^^^^^^U1U2 U3U4U5<CR><LF> H1H2H3 H4<CR><ETX>---over capacity
<LF>________U1U2U3U4U5<CR><LF> H1H2H3 H4<CR><ETX>---under capacity
<LF>-------- U1U2 U3 U4U5<CR><LF> H1H2H3 H4<CR><ETX>---zero-point error
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<LF><p>W1W2W3W4W5<dp>W6U1U2U3U4U5<CR><LF>H1H2H3H4<CR><ETX> ---general data
S<CR> 53 0d <LF> H1H2H3H4<CR><ETX>; read scale status
Z<CR> 5a 0d <LF> H1H2H3H4<CR><ETX> ; simulate ZERO key
T<CR> 54 0d <LF> H1H2H3H4<CR><ETX> ; simulate TARE key U<CR> 55 0d <LF> U1U2 U3 U4U5<CR><LF>H1H2H3H4<CR><ETX>; simulate UNIT key
L<CR> 4c 0d <LF> H1H2H3H4<CR><ETX>; simulate HOLD key
X<CR> 58 0d power off the scale, simulate OFF key
others
<LF>? <CR><ETX>
EH-SCP
Bit
Status Byte
0=Stable weight data 0
1=Scale in motion
0= Within weighing range 1
1= Over capacity
0=Within weighing range 2
1= Under zero
0= Within range 3
1= Outside zero capture range
0= Not at center of zero 4
1= Center of zero
5
always 1
6
always 1
7
parity
Command
ASCII HEX
W
57 Read scale weight:
Response
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general data <STX> W1 W2<dp>W3W4W5<CR>
if current weight is invalid <STX>?<Status Byte><CR>
Simulate ZERO key:
Z
5a
<STX>?<Status Byte><CR> ;
L
4c Switch to and send standard weight. Same as W above
K
4b Switch to and send metric weight. Same as W above
others
SCP-12
Bit 0
1
2
3 4 5 6 7
Un-known commands: <STX>?<Status Byte><CR>
Status Byte1 0=Scale in motion
1=Stable 0= Scale at zero 1= Not at zero
0=RAM error 1= RAM okay 0= EEPROM error 1= EEPROM okay
Always 1 always 1 always 0
parity
Status Byte2 1 = Under capacity 0 = Not under capacity 1 = Over capacity 0 = Not over capacity
1 = ROM error 0 = ROM okay 1 = Faulty calibration 0 = Calibration okay
Always 1 always 1 always 0
parity
Command ASCII HEX
Response
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Returns decimal lb, kg or oz weight, units and status.
W<CR>
<LF>pxxx.xxUU<CR>hh<ETX>
Returns ounces weight with units plus scale status. 57 0D
<LF>p00xxxxxOZ<CR>hh<ETX>
Scale status only if initial zero error. <LF>hh<CR><ETX>
S<CR> 53 0D Read scale status :<LF>hh<CR><ETX>
Z<CR> 5A 0D Simulate ZERO key:no response from scale.
others
Un-known commands:<LF>?<CR>
EH-SP2
MM gg GG
Status Byte Scale in motion Stable weight data
Command ASCII HEX
Response
Read scale weight:
<CR>
0d <P>W1W2W3<dp>W3W4<sp>U1U2<sp>MM<sp><sp><CR>
<LF><ETX>
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Brecknell USA 1000 Armstrong Dr. Fairmont MN 56031 Toll free:800-637-0529 Tel:507-238-8702 Fax:507-238-8271 Email:sales@brecknellscales.com http://brecknellscales.com
AWT35-100107 Rev AB
Brecknell UK Foundry lane, Smethwick, West Midlands England, B66 2LP Tel:+ 44 (0) 8452 466717 Fax:+44 (0) 8452 466718 Email:sales@brecknellscales.co.uk http://brecknellscales.com
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AWT35-100107 Rev AB
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Waplington, Darren;FPolesel@awtxglobal.com Adobe PDF Library 21.11.71