User Guide for COGNEX models including: DataMan 150 Series, Fixed Mount Barcode Scanner, Barcode Scanner, Scanner
RS-232/USB adapter connector USB adapter cable with power tap USB adapter cable ... RxD, TxD according to TIA/EIA-232-F. 1-D barcodes: Codabar, Code 39, Code 128, and.. View
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DocumentDocumentDataMan® 150 Series
Quick Reference Guide
2021 November 25 Revision: 6.1.11.1
Precautions
To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product:
l This device requires the use of an LPS or NEC class 2 power supply. l Do not connect or disconnect this device from the I/O module or 15-pin USB
adapter cable when the I/O module or adapter cable is connected to a PC. l Route cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power surges, or other irregularities in the power supply. l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user's authority to operate the equipment. l Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the cable diameter. l This device should be used in accordance with the instructions in this manual. l All specifications are for reference purposes only and can change without notice. l This product is intended for industrial use in automated manufacturing or similar applications. l The safety of any system incorporating this product is the responsibility of the assembler of the system.
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l This product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to product components. Unauthorized modifications can void your warranty.
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Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
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Product Overview
Item 1 2 3-4* 5 6 7 8 9 10
Description Illumination LEDs LED aimers Mounting holes (M3 x 3.5mm) Trigger button Power indicator Train status indicator Good/bad read indicator Communication Error indicator
5
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Tune button
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Power, I/O and RS-232 connector
Note: *Use only one set of mounting holes (either 3 OR 4) for mounting.
Note: The five status LEDs together also function as a peak meter using an orange light.
DataMan 150 Accessories
LENS OPTIONS, COVERS, ILLUMINATIONS AND FILTERS
Accessory Name 6.2 mm lens kit
Accessory Number DM150-LENS-62
Accessory Image
IR 6.2 mm lens kit, 3 -position with IR LED
DMA-KIT-IR-62
IR 16 mm lens kit
DMA-KIT-IR-16
16 mm lens with extended optics mount (requires the use of an extended front cover and high-powered red LED)
UV Light Kit for 6.2 mm lens (365nm)
DM260-LENS-16 DMA-KIT-UV365-62
Liquid Lens Module (LLM) to be used with 6.2 mm lens DMA-LLM-150-260 or 16 mm lens
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ImageMax kit Clear lens cover* Clear lens cover, ESD safe* Polarized front cover*
Extended lens cover, un-polarized** Extended lens cover, half-polarized ** Extended lens cover, fully polarized**
C-mount adaptor, IP40 C-mount adaptor, IP65 Blue bandpass filter Red bandpass filter Red LED illumination* White LED illumination* Blue LED illumination* High Powered red LED illumination**
Note: *Use with a 6.2 mm lens only! **Use with a 16 mm lens only! ***ESD safe CABLES AND OTHER
DM260-KIT-16LL
DM150-CVR-CLR DM150-CVR-ESD
DM260-LENS-62CVRF*** DM260-LENS-16CVR*** DM260-LENS-16CVRP*** DM260-LENS-16CVRF*** DM260-CMNT-00
DM260-CMNT-CVR DM150-BP470
DM150-BP635
DM150-LED-RED DM150-LED-WHT DM150-LED-BLU DM260-LED-RED-HP
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Accessory Name 5-meter extension cable* RS-232/USB adapter connector USB adapter cable with power tap USB adapter cable with power tap USB & Flying Leads I/O Cable, 2.0 m RS-232 & Flying Leads I/O Cable, 2.5 m RS-232 adapter cable with power tap Flying Leads Connection Cable, 5 m Power supply, 6V Universal Mounting Bracket Pivot Mounting Bracket
Accessory Number DM100-EXTCBL-000
DM100-PATCH-000 DM100-USB-000 DM100-USB-030 DM-USBIO-00 DM-RS232IO-00 DM100-RS232-000 DM50-PWRIO-05 DM100-PWR-000 DM100-UBRK-000 DM100-PIVOTM-00
Accessory Image
DataMan Basic I/O Module
DM100-IOBOX-000
Note: *USB/RS-232 extension connection is possible with the following limitations: 1. The USB connection is shorter than 5 m.
2. Serial connection is shorter than 15 m.
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Dimensional Drawings
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Field of View and Reading Distances
Horizontal Field of View values
Device
1
2
DM150 Short Range: 34 mm [1.3 Short Range: 50 mm
in] DM152 Short Range: 37 mm
[1.9 in] Short Range: 56 mm
[1.45 in]
[2.2 in]
3
4
Short Range: 77 mm [3.0 Long Range: 115 mm [4.5
in]
in]
Short Range: 87 mm [3.4 Long Range: 123 mm [4.8
in]
in]
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5 DM150 Long Range: 144 mm
6 Long Range: 170 mm
[5.6 in]
[6.7 in]
DM152 Long Range: 153 mm Long Range: 181 mm
[6.0 in]
[7.1 in]
Vertical Field of View values
7 Long Range: 279 mm [10.9 in] Long Range: 297 mm [11.7 in]
8 Long Range: 370 mm [14.5 in] Long Range: 394 mm [15.5 in]
Device
1
DM150 Short Range: 22 mm
2 Short Range: 32 mm
[0.86 in]
[1.25 in]
DM152 Short Range: 28 mm [1.1 Short Range: 42 mm
in]
[1.65 in]
3 Short Range: 49 mm [1.9 in] Short Range: 65 mm [2.5 in]
5
6
DM150 Long Range: 92 mm [3.6 Long Range: 108 mm
7 Long Range: 178 mm
in] DM152 Long Range: 115 mm
[4.25 in]
[7.0 in]
Long Range: 135 mm [5.3 Long Range: 223 mm
[4.5 in]
in]
[8.7 in]
4 Long Range: 73 mm [2.8 in] Long Range: 92 mm [3.6 in]
8 Long Range: 236 mm [9.2 in] Long Range: 295 mm [11.6 in]
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Device DM150 DM152
Distances in mm/ 2D min. code 6.2 mm lens Long Range
150
12 MIL
190
15 MIL
225
18 MIL
375
30 MIL
500
35 MIL
1000
80 MIL
150
10 MIL
190
12 MIL
225
15 MIL
375
20 MIL
500
25 MIL
1000
50 MIL
Distances in mm/ 1D min. code 6.2 mm lens Long Range
150
6 MIL
190
10 MIL
225
10 MIL
375
15 MIL
500
20 MIL
1000
35 MIL
150
5 MIL
190
6 MIL
225
6 MIL
375
10 MIL
500
15 MIL
1000
30 MIL
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Device DM150 DM152
Distances in mm/ 2D min. code 6.2 mm lens Short Range
40
4 MIL
65
5 MIL
105
10 MIL
40
3 MIL
65
4 MIL
105
7 MIL
Distances in mm/ 1D min. code 6.2 mm lens Short Range
40
2 MIL
65
3 MIL
105
6 MIL
40
2 MIL
65
2 MIL
105
5 MIL
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Horizontal Field of View values
1
2
3
4
5
DM70: 22 mm DM70: 43 mm DM70: 54 mm DM70: 64 mm DM70: 106
[0.87 in]
[1.7 in]
[2.1 in]
[2.5 in]
mm [4.1 in]
DM72: 24 mm DM72: 45 mm DM72: 58 mm DM72: 68 mm DM72: 113
[0.94 in]
[1.8 in]
[2.3 in]
[2.7 in]
mm [4.4 in]
6 DM70: 142 mm [5.6 in] DM72: 151 mm [5.9 in]
7 DM70: 283 mm [11 in] DM72: 301 mm [12 in]
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Vertical Field of View values
1
2
3
4
5
6
7
DM70: 14 mm DM70: 27 mm DM70: 34 mm DM70: 41 mm DM70: 68 mm DM70: 90 mm DM70: 180
[0.55 in]
[1.1 in]
[1.3 in]
[1.6 in]
[2.7 in]
[3.5 in]
mm [7.1 in]
DM72: 18 mm DM72: 34 mm DM72: 43 mm DM72: 51 mm DM72: 85 mm DM72: 113
[0.71 in]
[1.3 in]
[1.7 in]
[2.0 in]
[3.3 in]
mm [4.4 in]
DM72: 226 mm [8.9 in]
Device 150
Distances in mm/ 2D min. code 16 mm lens
80
3 MIL
150
5 MIL
190
6 MIL
225
7 MIL
375
12 MIL
500
15 MIL
1000
25 MIL
Distances in mm/ 1D min. code 16 mm lens
80
2 MIL
150
3 MIL
190
4 MIL
225
4 MIL
375
5 MIL
500
10 MIL
1000
15 MIL
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Device DM152
Distances in mm/ 2D min. code 16 mm lens
80
2 MIL
150
3 MIL
190
4 MIL
225
4 MIL
375
7 MIL
500
10 MIL
1000
20 MIL
Distances in mm/ 1D min. code 16 mm lens
80
2 MIL
150
2 MIL
190
2 MIL
225
3 MIL
375
4 MIL
500
6 MIL
1000
15 MIL
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Connecting the Reader
Perform the following steps: 1. Connect the breakout cable (standard CAT5/5e, SF/FTP or S/FTP cable). 2. Connect the reader to the PC using either the DM100-USB-000 or the DM100-RS232-000 cable. Connect a power supply: DM100-PWR-00 (optional with USB, required with RS-232).
For information on the pinout and wire colors, see section Connections, Optics and Lighting in the DataMan 150 Reference Manual.
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Mounting
Mounting the DataMan 150 at a slight angle (15°) can reduce reflections and improve reader performance. Use the set of mounting holes on the rear part to mount the DataMan reader.
Connect the Breakout Cable
Note: You can clip unused wires short or use a tie made of non-conductive material to tie them back. 1. Verify that the 24VDC power supply is unplugged and not receiving power. 2. Connect a cable with RS-232 or USB and flying leads to the cable that is
attached to the DataMan device. 3. Attach the Breakout cable's +24VDC and GROUND to the corresponding
terminals on the power supply. CAUTION: Never connect voltages other than 24VDC. Always
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observe the polarity shown. 4. Restore power to the 24VDC power supply and turn it on if necessary.
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Installation
Installation procedures are detailed in the DataMan 150 Reference Manual, which is installed with the DataMan Setup Tool. The DataMan Setup Tool is available from the DataMan support site: http://www.cognex.com/support/dataman.
To access documentation, open the Windows Start menu, select All Programs > Cognex > DataMan Software vx.x.x > Documentation.
Note:
l
l
Cables are sold separately.
If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support.
CAUTION: All cable connectors are "keyed" to fit the connectors on the DataMan system; do not force the connectors or damage may occur.
1. After installing the software, connect the DataMan 150 Series reader to your PC.
2. Launch the DataMan Setup Tool and click Refresh. 3. Select your DataMan 150 reader from the list and click Connect.
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DataMan 150 Specifications
Specification
DataMan 150 Series Reader
Weight
128 g
Operating
0ºC -- +40ºC (+32ºF -- +104ºF)
Temperature
Storage
-10ºC -- +60ºC (+14ºF -- +140ºF)
Temperature
Maximum Humidity
<95% (non-condensing)
Environmental IP65
Shock and Vibration
IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10ms IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at 100m/s2 / 15mm)
LED Safety IEC 62471: Exempt risk group, no further labeling is required.
RS-232 Codes
RxD, TxD according to TIA/EIA-232-F 1-D barcodes: Codabar, Code 39, Code 128, and Code 93,Code 25, Interleaved 2 of 5, Pharma, GS1 DataBar, Postal, Code UPC/EAN/JAN, MSI 2-D barcodes: Data MatrixTM (IDMax and IDQuick: ECC 0, 50, 80, 100, 140, and 200) QR Code and microQR Code, RSS/CS, PDF 417, MicroPDF 417, AztecCode, DotCode, MaxiCode
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Discrete I/O operating Limits
HS Output 0, 1
IMAX RMAX
@ 24 VDC @ 12 VDC @ 24 VDC
100 mA 200 500
Input 0 (Trigger) Input 1
VIH
±15 -- ±25 V
VIL
0 -- ±5 V
ITYP
@ 12 VDC
@ 24 VDC
3.6 mA 7.5 mA
Power Supply
l USB powered: 500 mA (2.5 W maximum ), or
Requirements
l External power supply: +5 -- +26 VDC
Recommended: 24 VDC (1 A maximum at 24 V, 4.5 W average at 24 V) Supplied by LPS or NEC class 2 only
Power
<2.5 W (powered over USB) <4.5 W (average, externally powered at +24 V)
Consumption
DataMan 150 Series Imager Specifications
Specification
DataMan 150 Imager
DataMan 152 Imager
Image Sensor
1/3 inch CMOS
1/3 inch CMOS
Image Sensor Properties
4.51 mm x 2.88 mm (W x H), 6.0 m square pixels
4.8 mm x 3.6 mm (W x H), 3.75 m square pixels
Image Resolution (pixels)
752 x 480
1280 x 960
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Specification Lens Type
DataMan 150 Imager
DataMan 152 Imager
S-mount 6.2 mm F:5 (with optional liquid lens) with IR blocking filter S-mount 16 mm F:7 (with optional liquid lens) with IR blocking filter
LED Wavelengths
The following table shows LED types and the related wavelengths:
LED RED RED HPIL BLUE WHITE IR IR HPIL UV
[nm] 617 617 470 6500K (Color Temperature) 850 850 365
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Regulations/Conformity
The DataMan 150 Series has Regulatory Models 1AA3 and 1ABE and meets or exceeds the requirements of all applicable standards organizations for safe operation. However, as with any electrical equipment, the best way to ensure safe operation is to operate them according to the agency guidelines that follow. Please read these guidelines carefully before using your device.
Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support.
Safety and Regulatory
Manufacturer
Cognex Corporation One Vision Drive
Natick, MA 01760 USA
USA
FCC 47 CFR Part 15 Subpart B, Class A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
Canada
ICES-003, Class A This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
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Europe Australia
Safety and Regulatory
EN55022 (CISPR 22) Class A EN55024 EN60950 This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take immediate measures. This equipment complies with the essential requirements of the EU Directive 2014/30/EU. Declarations are available from your local representative. The CE mark on the product indicates that the system has been tested to and conforms with the provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive. For further information please contact: Cognex Corporation, One Vision Drive Natick, MA 01760 USA. Cognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies, personal computers, etc.) that is not CE marked.
Radiocommunications (Electromagnetic Compatibility) Standard: 2017 (EN 55032:2012)
Korea Japan
KN22, KN24 A ( ): (A ) , . Certificate number: MSIP-REM-CGX-DM150 MSIP-REM-CGX-DM152X VCCI V-/2013.04 Class A
TÜV
Regulatory Model 1AA3 Regulatory Model 1ABE TÜV SÜD SCC/NRTL OSHA Scheme for UL/CAN 61010-1.. CB report available upon request. .TÜV SÜD, IEC/EN 61010-1.
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For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed. In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal waste and invites you to use the appropriate separate take-back systems for product disposal. If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration. You may also contact your supplier for more information on the environmental performance of this product.
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RoHS (Information for China RoHS Compliance)
( RoHS)
Table of toxic and hazardous substances/elements and their content, as required by China's management methods for controlling pollution by electronic information products.
Hazardous Substances
Part Name
Lead (Pb) Mercury
(Hg)
Cadmium (Cd)
Hexavalent Polybrominated Chromium biphenyls (PBB) (Cr (VI))
Regulatory Models 1AA3,
X
O
O
O
O
1ABE
This table is prepared in accordance with the provisions of SJ/T 11364. SJ / T 11364
Polybrominated diphenyl ethers (PBDE)
O
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB / T26572 - 2011. GB / T26572 - 2011
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB / T26572 - 2011. GB / T26572 - 2011
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