User Manual for R V R ELETTRONICA models including: PJ1000M-C FM Transmitter Broadcast Systems, PJ1000M-C, FM Transmitter Broadcast Systems, Transmitter Broadcast Systems, Broadcast Systems, Systems
R.V.R. Elettronica - Broadcast Systems - Manuals
File Info : application/pdf, 27 Pages, 3.69MB
DocumentDocumentPJ1000M-C
User Manual
Volume 2: Technical Appendix
Manufactured by
Italy
PJ1000M-C Appendix A Piani di montaggio, schemi elettrici, liste componenti / Component layouts, schematics, bills of material
Questa parte del manuale contiene i dettagli tecnici riguardanti la costruzione delle singole schede componenti il PJ1000M-C. L'appendice è composta dalle seguenti sezioni: This part of the manual contains the technical details about the different boards of the PJ1000M-C. This appendix is composed of the following sections:
Description Remote Fan Controller EMI FIlter Interface Board Logic Board LED Board Mains Filter RF BLOCK
Rear Interface POWER SUPPLY
RVR Code CRV1K EMI1K INT1K LGA1K LLD1K MFL2K
LP1K DCP1K RF AMP T561K RVT1K
POWER BOARD IN/OUT PFC BOARD AUX 24 DC-DC CTRL FILTER BOARD
Vers. Page 1.0 1 1.0 2 1.0 3 1.0 5 1.0 7 1.0 8
1.0 10 1.0 13 1.0 14 1.0 17 1.0 18
1.0 19 1.0 21 1.0 22 1.0 23 1.0 25
Rev. 1.0 - 03/07/03
Remote Fan Controller
Rev. 1.0 - 03/07/03
5
4
3
2
D
0$,16
1C 2L
FN 1
C1 2u2-400VAC
OC1
R1
R2
4
1
1k
1k
D1
C3
SM 4004
22n
3
2
C2
R3
R4
SFH 6156/3T
220n/X2
1k
1k
V1 SCREW
3N 4E
FAN 1K
1
C
2
C4
D2
3
47u/16V
SM 4004
4
R5 2k2
CN2
RY1 JQ X-105F-012
Q1 BC 817
Q2 BC 817
3 4
*1' 1
R6
R7
R8
22k
10R
10R
B
1 D C B
0$,16 35(6 9
)$1 &75/ 2
PJ1000M-C
CS1
3P&C%B03&0205'( 3&%$
$66
< &2'( 6$6
Title
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Sheet 1
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5
4
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EMI Filter
Rev. 1.0 - 03/07/03
5
4
3
2
1
D
D
W R1
PM 1 TIN N ED -BR ASS H EAD ER
SCW 1
XX cm AW G 14 TEFLO N C ABLE
PM 2
300W M O D U LE + SU PPLY
M 3X6 O TTO N E
72 /()7 : *5283
M 3X13 FF
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1
C
9 $ 0D[
PM 4
C
W R2
TIN N ED -BR ASS H EAD ER
PM 3 D IST.M 3X12 FF
C1 3u3/100V
C2 100n/100V
XX cm AW G 14 TEFLO N C ABLE
PM 5
300W M O D U LE + SU PPLY
W R3
M 3X13 FF PM 6 TIN N ED -BR ASS H EAD ER
SCW 2
XX cm AW G XX TEFLO N C ABLE
PM 7
300W M O D U LE + SU PPLY
M 3X6 O TTO N E
72 5,*+7: *5283
M 3X13 FF
)520 32:(5 6833/<
1
9 $ 0D[
PM 9
TIN N ED -BR ASS H EAD ER
PM 8 D ISTW.MR34X12 FF
C3 3u3/100V
C4 100n/100V
PM 10
300W M O D U LE + SU PPLY
B
XX cm AW G XX TEFLO N C ABLE
B
M 3X13 FF
CS1 PCBXXXX
PJ1000M-C
3&% &2'( 3&%
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Tuesday,M ay 20,2003
Sheet 1
of 1
5
4
3
2
1
2 / 25
PJ1000M-C
Interface Board
Rev. 1.0 - 03/07/03
3 / 25
PJ1000M-C
5
4
3
2
1
1AC N 1
R1
R2
R3
R4
22k
IC 1 LM 1117
C O U P-IN SDA SCL
VDAC R FO -FW D O EA O EB O EC FAN -R C O U P-IN
SCL SDA
M AN
BU S-AC K IN H -C TR L
23(1 '5$,1
1 GND
2 EXT-PRT-P
3 EXT-PR T-N
4 EXT-PRT-O
5 GND
6 R FI-R EF
7 R FI-FW D
8 R FH -TM P-M
9 VPA-M
10 PS-I-M O N
11 R FO -FW D
D
12 R FO -R EF-M
13 G N D
14 G N D
15 VL-
16 VL+
17 +12V
18 TX-D
19 R X-D
20 G N D
7R UHDU SDQHO LQWHUIDFH ERDUG
VL-
R FH -TM P
R 10 4k7
C4 220n
6k8
R5
2
100k 3
VREF
R 26 R 27 1k8 82k R FI-FW D
VL+
R 16 470
R 18 150k
C 20 10u/16V
R 31
N .M .
C 14 47p
R 19
2M 2
7 6 R 34 4k7
1
IC 6A TLC 3704
18k
1 IC 2A TS972ID
R FH -TM P-M R FO -R EF
R 14 R FO -R EF-M R FH -TM P-SW R 20 PS-TM P-SW R 22 PS-AC -M IN R 28
6k8 R 6 330k
6 5 C 7 10n
4k7 9#:
VL-
4
C1
220n
7 IC 2B TS972ID
8
C 13
VL+ 220n
22k
A1
22k
A2
22k
A3
R 62
R 75
22K
22K C 22 C 23 C 24
47n 47n 47n
VL+
,1 29(5'5,9( R 37 4k7
VL+
C 12 220n
20
A1 A3 A2 A4
2 4 6 8
IN A1 VC C IN A2 IN A3 IN A4
O A1 O A2 O A3 O A4
18 16 14 12
B4 B1 B2 B3
11 13 15 17
IN B1 IN B2 IN B3 IN B4
O B1 O B2 O B3 O B4
9 7 5 3
IC 5
74H C 244 O EA G ND O EB
1 19
C 2 220n
VL+ C 3
+12V
2 Vout Vin 3 GND
L1 100uH /1A
+24V
IN H -C TR L RST O P1
R 7 4k7 SD A
C6
10u/16V
IC 3
P87LPC 764
R8
R9
C5
56k 1 5k6
470n
C 10
R 11 4k7 SC L
R 15 1k R 17 1k R 21 1k R 23 1k
O P1 O P2 O P3 O P4
10u/16V R 13 10k
C 15 22p
1 P0.0/C M P2 2 P1.7 3 P1.6 4 P1.5/R ST 5 Vss
P0.1/C in2B 20 P0.2/C in2A 19 P0.3/C in1B 18 P0.4/C in1A 17 P0.5/C M PR EF 16
O P2 O P3 O P4 O EC O EB
R 12
C 11
C8 47u/16V
680R
10u/16V
470n C9 470u/35V
GND
IC 4 LM 1117
2 Vout Vin 3
VL+
GND
+VS1
L2
D
100uH /1A
R 24
R 25
C 16
5k6 1 1k8
470n
C 19
R 29 1k R 33 1k R 35 1k R 36 1k
O P1 O P2 O P3 O P4 O EA
6
R 32 7
330
XT1
8
11.0592 M H z 9
10 C 26
P2.1/X1 P2.0/X2/C Kout P1.4/IN T1 P1.3/SD A/IN T0 P1.2/SC L/T0
Vdd 15 P0.6/C M P1 14
P0.7/T1 139 P1.0/TxD 12 P1.1/R xD 11
BU S-AC K
8FAN -R IC 7D
TX-D R X-D
R 30
C 21
C 17 680R 47u/16V
10u/16V
IC 8 LM 1117
2 Vout Vin 3
GND
R 38
R 39
470n C 18 470u/16V
-VS1
L3
C 25 100uH /1A 470n
+VS2
VL+
EXT-SEL
22p
5k6 1 1k8
C 29
CN2
+12V 10 G N D 9 IN T-IN H 8 GND 7 LATC H -R ST
EXT-PR T-P EXT-PR T-N
R 40
1k D1
LL4148
R T5
1
4
2
3
O C 1 SFH 6156-3T
R 41
220k R 43
1M
C 31 VL+ 220n
14
EXT-1 3
A4 4 B1
10
VL+ IC 10
O EB VL- VL+
7
HS1
HS2
HS3
C 27 47u/16V
VL-
IC 9B M 74H C 4316
9 9#:
R 42
C 30
680R 10u/16V
470n C 28 470u/16V
-VS2
VL+ VL- +12V
CN3
1
6 R FI-R EF 5 R FO -R EF 4 R FI-FW D 3 D R V-C TR L
R FO -R EF 5k
PS-AC -LO W
R 113 820R
IC 7B
74H C 133 16 C 33
R 45
H EF40106B 7
A3
1
A2
2
220n
C 32 2n2
R 44
4
3
47k
C 34
47n
2 3 4 5
2 1
C
7R ,QSXW 'LU&RXSOHU %RDUG
VLVL+
VL+
VL+ R 112
22K
1
4
D3
LL4148
EXT-PRT-O R 55
2
3
4k7
R 54 220k
13 EXT-2 5
IC 7F 12 B2
IC 7C 6 B3
C4
3
A4
4
C3
5
C1
6
C2
7
10 B4 11 B1 12 B3 13
9 11
R 49 R 50 560 3k9
C 35 220n
C 36 47u/16V
R T2 12 5k
16
14
IC 9D M 74H C 4316
13 11
6
5
R 52 47k
10
R 51 R 53
1 IC 11A
33k 330k
2 3
R 47 22k
5)3:5 6(7
R 48
6
4k7
7
Q1 BC 807
8 9 10
C
VL+ R 56 22k
72 (;7 /2*,&
CN5
1 2 VDAC 3
1k
VPA-M
R 61
1k
O C 2 SFH 6156-3T Q 2 BC 817
VL+ R 58 47k
R 59 M AIN S-PR 470R
14 A1 15
8
IC 7E 10
9
7
VLC 38
7
TS972ID
IC 9C
M 74H C 4316
C 39
R 57
47k R 63
D4 BAW 56
C 37 220n FAN C TR L R 60
4 R FI-FW D 5 R FI-R EF 6 R FO -FW D 7 R FO -R EF-M
$JJLXQJHUH DVVLDOH
R 117
12K
R 65 R 66
15K
1
2
B4
B2
IC 7A
R 64
C 41
4k7
47p
WG Q VHF 1
2
220n
470n VL- 27k R 67
C 42 220n 47k
4k7
R 68 10k
VL+
GND
8 VPA-M 9 ID R 10 ID L 11 PS-I-M O N 12 R FH -TM P-M 13 R X-D 14 TX-D 15 EXT-SEL
16 PS-IN H -N 17 M AN
18 D R V-C TR L
19
VL+
B
20
7R /RJLF %RDUG X3
C 51 47u/16V
VL-
C 55 47u/16V
C 40 220n
1k R 69
93:55
C 49 470n/100V
R 73
10m R
R 77
R 76
4k7
10m R
IC 13A LM C 6482
8
3 1
2
C 52 N .M .
9 $PD[
4
D Z1 8V2
1k5
R 70
150
R 74 100
R 80 4k7
C 50 2n2
R 83
4k7 Q4
PM BTA56
C 53 220n
R 85 2k7
5,
C 43 10u/16V
C 80 100n R 81 4k7
SP1 VL+
8
5 6
B4
7 IC 16B TS972ID
4
VL-
9#$ R 82 VL+ 4k7
VL+
R 84 680R
D6 BAV70 10
11
C 54
TLC 3704 IC 6C 13
47p
R 86 150k
R 87
2M 2 C 2
7
IC 12B
4
3
IC 12A VL+
C 46 220n
C1
11
C2
C3
C4
14 C 47 220n
IC 12E H EF40106B
10
3 4 6 11 13 14
D1 D2 D3 D4 D5 D6
16 VCC
Q1 Q2 Q3 Q4 Q5 Q6
2 5 7 10 12 15
ID R -PR T ID L-PR T PO UT REF
13
12
IC 12F
IC 12D
1 MR
C LK 9 GND
IC 14
VL+ 1
C 44
C 48
220n
7
15
IC 9A M 74H C 4316
2
R 72
47k IC 11B
TS972ID
R 79
47R
16 100u/16V
PS-O P-C TR L
2 4 6 10
IN A1 VC C IN A2 IN A3 IN A4
O A1 O A2 O A3 O A4
3 O P1 5 O P2 7 O P3 9 O P4
12 14
IN B1 IN B2
O B1 O B2
11 13
O EA O EB
1 15
O EC RST
GND
PS-IN H -N PS-AC -LO W PS-TM P-SW PS-AC -M IN PS-I-M O N PS-O P-C TR L
4
6 7
5
C 45
VL+
8
R T1
220n
1k
L4
100uH
L5
100uH
L6
100uH
L7
100uH
L8
100uH
L9
470nH
R 71 10k
Q3 BC 817
D5 BAV99
R 78
47k VL+
+VS1 -VS1 -VS2 +VS2
20
19
18
17
+24V 16 15
14
PW S-IN H -P 13
PW S-IN H -N 12
GND
11
PW S-AC -LO W 10
GND
9
PW S-TM P-SW 8
GND
7
PW S-AC -M IN 6
PW S-EM -CO M 5
PW S-I-M O N 4
GND
3
PW S-O P-C TR L 2
GND
1
CN6
B
/ 567 4Q /
CN4
4 3 2
+12V
M AIN S-PR FAN C TR L
V1 V2
V3
9 $
R 90 5k6/1W
5($'
R T3 2k0
R 89 R 88 150k
C 62
R 91 820R
C 69
5
10u/16V
2M 2 C 3 47p
2
9
8
IC 12C
5
6
8 74H C 174
IC 15 8 74H C 368
2(% +!+,=
C 56 10n
C 57 220n
C 58 220n
C 63 220n
C 64 220n
C 65 220n
C 59 10n
C 60 220n
C 61 220n
C 66 220n
C 67 220n
C 68 220n
+24V
1 2
CN7
1
VL+
1 2 3 4
VL-
9#:
R FO -FW D R FO -R EF
93:5/
R 92
10m R R 96
10m R IC 13B
VL-
R 94 100 R 99
R 95 180R
VL+
C 72
4
TLC 3704 IC 6B
220n R 98 4k7
C1 C 70 47p
R 100
2M 2
R 97
Q5
4k7
PM BT2222A
R 93 100R
VL+
R 115 22k
3
4
5
6
-VS2
7
+VS2
8
-VS1
9
+VS1 10
5
6
A
7
CN8
9#: R FH -TM P
R FH -TM P-SW
R T6
C 71
R 101 LM C 6482
470n/100V 4k7
6 7
4k7
C 73 2n2 R 103
3 2
9#$ 1
C 74
VL+
220n
3
R 104
D2 LL4148
Q6 BC 807
R 102 22k
X1 X2 X3
72 5< )$1
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72 7;
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A
R 46
22K
20k
C 76
5
R T4 2k0
4k7 Q 7 PM BTA56
R 110
R 105 4k7
IC 16A TS972ID
R 106 R 107 1k 1k
C 75 47n
14
IC 6D TLC 3704 WG X VHF
9 8
150k
R 111 R 114
R 108 47k
R 109
4K7
C 77
10000 X4 X5
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Title
VREF LATC H -R ST IN T-IN H
12
R 116 3k9
N .M .
/,
2k7
C 78
C 81
220n
C 79
5k6 39k
220n
3- &RPSDFW ,17(5)$&( %2$5'
5($'
100n
47n
R FO -FW D
VL-
Size D ocum entN um ber
R ev
ID R ID L
7R 2XWSXW
VL-
'LU&RXSOHU
6&('61
A
%RDUG
D ate:
W ednesday,M ay 21,2003
Sheet 1
of 1
5
4
3
2
1
Interface Board
Rev. 1.0 - 03/07/03
4 / 25
PJ1000M-C
Logic Board
Rev. 1.0 - 03/07/03
5 / 25
PJ1000M-C
5
4
3
2
1
1AC N 1
R1
R2
R3
R4
22k
IC 1 LM 1117
C O U P-IN SDA SCL
VDAC R FO -FW D O EA O EB O EC FAN -R C O U P-IN
SCL SDA
M AN
BU S-AC K IN H -C TR L
23(1 '5$,1
1 GND
2 EXT-PRT-P
3 EXT-PR T-N
4 EXT-PRT-O
5 GND
6 R FI-R EF
7 R FI-FW D
8 R FH -TM P-M
9 VPA-M
10 PS-I-M O N
11 R FO -FW D
D
12 R FO -R EF-M
13 G N D
14 G N D
15 VL-
16 VL+
17 +12V
18 TX-D
19 R X-D
20 G N D
7R UHDU SDQHO LQWHUIDFH ERDUG
VL-
R FH -TM P
R 10 4k7
C4 220n
6k8
R5
2
100k 3
VREF
R 26 R 27 1k8 82k R FI-FW D
VL+
R 16 470
R 18 150k
C 20 10u/16V
R 31
N .M .
C 14 47p
R 19
2M 2
7 6 R 34 4k7
1
IC 6A TLC 3704
18k
1 IC 2A TS972ID
R FH -TM P-M R FO -R EF
R 14 R FO -R EF-M R FH -TM P-SW R 20 PS-TM P-SW R 22 PS-AC -M IN R 28
6k8 R 6 330k
6 5 C 7 10n
4k7 9#:
VL-
4
C1
220n
7 IC 2B TS972ID
8
C 13
VL+ 220n
22k
A1
22k
A2
22k
A3
R 62
R 75
22K
22K C 22 C 23 C 24
47n 47n 47n
VL+
,1 29(5'5,9( R 37 4k7
VL+
C 12 220n
20
A1 A3 A2 A4
2 4 6 8
IN A1 VC C IN A2 IN A3 IN A4
O A1 O A2 O A3 O A4
18 16 14 12
B4 B1 B2 B3
11 13 15 17
IN B1 IN B2 IN B3 IN B4
O B1 O B2 O B3 O B4
9 7 5 3
IC 5
74H C 244 O EA G ND O EB
1 19
C 2 220n
VL+ C 3
+12V
2 Vout Vin 3 GND
L1 100uH /1A
+24V
IN H -C TR L RST O P1
R 7 4k7 SD A
C6
10u/16V
IC 3
P87LPC 764
R8
R9
C5
56k 1 5k6
470n
C 10
R 11 4k7 SC L
R 15 1k R 17 1k R 21 1k R 23 1k
O P1 O P2 O P3 O P4
10u/16V R 13 10k
C 15 22p
1 P0.0/C M P2 2 P1.7 3 P1.6 4 P1.5/R ST 5 Vss
P0.1/C in2B 20 P0.2/C in2A 19 P0.3/C in1B 18 P0.4/C in1A 17 P0.5/C M PR EF 16
O P2 O P3 O P4 O EC O EB
R 12
C 11
C8 47u/16V
680R
10u/16V
470n C9 470u/35V
GND
IC 4 LM 1117
2 Vout Vin 3
VL+
GND
+VS1
L2
D
100uH /1A
R 24
R 25
C 16
5k6 1 1k8
470n
C 19
R 29 1k R 33 1k R 35 1k R 36 1k
O P1 O P2 O P3 O P4 O EA
6
R 32 7
330
XT1
8
11.0592 M H z 9
10 C 26
P2.1/X1 P2.0/X2/C Kout P1.4/IN T1 P1.3/SD A/IN T0 P1.2/SC L/T0
Vdd 15 P0.6/C M P1 14
P0.7/T1 139 P1.0/TxD 12 P1.1/R xD 11
BU S-AC K
8FAN -R IC 7D
TX-D R X-D
R 30
C 21
C 17 680R 47u/16V
10u/16V
IC 8 LM 1117
2 Vout Vin 3
GND
R 38
R 39
470n C 18 470u/16V
-VS1
L3
C 25 100uH /1A 470n
+VS2
VL+
EXT-SEL
22p
5k6 1 1k8
C 29
CN2
+12V 10 G N D 9 IN T-IN H 8 GND 7 LATC H -R ST
EXT-PR T-P EXT-PR T-N
R 40
1k D1
LL4148
R T5
1
4
2
3
O C 1 SFH 6156-3T
R 41
220k R 43
1M
C 31 VL+ 220n
14
EXT-1 3
A4 4 B1
10
VL+ IC 10
O EB VL- VL+
7
HS1
HS2
HS3
C 27 47u/16V
VL-
IC 9B M 74H C 4316
9 9#:
R 42
C 30
680R 10u/16V
470n C 28 470u/16V
-VS2
VL+ VL- +12V
CN3
1
6 R FI-R EF 5 R FO -R EF 4 R FI-FW D 3 D R V-C TR L
R FO -R EF 5k
PS-AC -LO W
R 113 820R
IC 7B
74H C 133 16 C 33
R 45
H EF40106B 7
A3
1
A2
2
220n
C 32 2n2
R 44
4
3
47k
C 34
47n
2 3 4 5
2 1
C
7R ,QSXW 'LU&RXSOHU %RDUG
VLVL+
VL+
VL+ R 112
22K
1
4
D3
LL4148
EXT-PRT-O R 55
2
3
4k7
R 54 220k
13 EXT-2 5
IC 7F 12 B2
IC 7C 6 B3
C4
3
A4
4
C3
5
C1
6
C2
7
10 B4 11 B1 12 B3 13
9 11
R 49 R 50 560 3k9
C 35 220n
C 36 47u/16V
R T2 12 5k
16
14
IC 9D M 74H C 4316
13 11
6
5
R 52 47k
10
R 51 R 53
1 IC 11A
33k 330k
2 3
R 47 22k
5)3:5 6(7
R 48
6
4k7
7
Q1 BC 807
8 9 10
C
VL+ R 56 22k
72 (;7 /2*,&
CN5
1 2 VDAC 3
1k
VPA-M
R 61
1k
O C 2 SFH 6156-3T Q 2 BC 817
VL+ R 58 47k
R 59 M AIN S-PR 470R
14 A1 15
8
IC 7E 10
9
7
VLC 38
7
TS972ID
IC 9C
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Tuesday,April15,2003
Sheet 1
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1
4
3
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1
PJ1000M-C
Rear Interface Board
Rev. 1.0 - 03/07/03
5
4
3
2
1
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2 C N 1-2
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C N 11
1 2 3 4 5 6 7 8 9 10
C N 1-1 C N 1-2 C N 1-3 C N 1-4 EXTIN TR LK O U TIN TR LK SDA SCL
H EAD ER 10
C N 12
1 2 3
EXTIN TR LK O U TIN TR LK
HEADER 3
C N 11_1
1 2 3 4 5 6 7 8 9 10
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R7
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14 R F-TEM P-M EAS
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10
7
2 VPA-M EAS
15 IPA-SD A
C U R -PW S-M EAS
C1 C2 C3 C4 C5 C6 C7
R 10
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11
6
3 GND
10n 10n 10n 10n 10n 10n 10n
16 FW D -M EAS
R 12
47R
12
5
C
4 R EF-M EAS
17 FAU LT
R 13
47R
13
4
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18 SET3
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14
3
6 SET4
19 IN P-PW R -SC L
IN -FW D -M EAS
R 15
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15
2
7 GND
20 C M D -O FF
R 16
47R
16
1
8 C M D -O N
21 G N D
9
IC 1
8
9 SET1
U LN 2004D
22 SET2
C 9 C 10 C 11 C 12 C 13 C 15
10 W AIT
10n 10n 10n 10n 10n 10n
23 AC K-LO C 11 C M D -R ST
24 +12V 12 AC K-O FF 25 AC K-O N 13 EXT-IN TR LK
R 17
100k
R 18
100k
R 19
100k
R 20
100k
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15 1 2 3 4 5 6 7
QA QB QC QD QE QF QG QH
9 QH
8 GND
VC C 16
SER SR C LK SR C LR
R C LK G
14 11 10 12 13
IC 2 74H C 595
C8 220n
GND
1
EXT-PR T-P
2
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3
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4
GND
5
R FI-R EF
6
R FI-FW D
7
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8
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9
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10
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11
R FO -R EF
12
13
VLVL+
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15
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16
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M P2-TXD 19
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C 19 10n
R 24 47k
R 25 47k
R 26 47k
R 27 47k
C 20 C 21 C 22 C 23 2n2 2n2 2n2 2n2
567 14
3
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B
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C 24
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9 P1.3/SD A/IN T0
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C 28 100p
GND SX LX NC
7
3
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8
4
9
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2
1
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10 P1.2/SC L/T0
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13
D2 BAW 56
Title
597. 7(/(&21752/6 0($685(0(176 %2$5'
Size D ocum entN um ber
R ev
6&('61
A
D ate:
M onday,M ay 26,2003
Sheet 1
of 1
1
PJ1000M-C
18 / 25
5
4
3
2
1
PJ1000M-C
POWER SUPPLY - Power Board
Rev. 1.0 - 03/07/03
19 / 25
PJ1000M-C
5
4
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4 3 2 1
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R3 33k/1W
L1-1
L1 0m H 5
C O D .14315
L2
CS7
PC B03030
L1-2/L2-1
L2-2
C ogem a 945.734
D6 STTA2006
D 1 S3M D 4 S3M
AC2 AC1
+12V CN1 6
4
2
R Y C TR L
1
C N 1-A 6
4
2 1
CS8
+H V
3x PC B03043
R4 150k/1W
C N 2-A 3 2 1
C N 3-A 2 1
CN2 3 2 1
CN3 2 1
Q1 SPP20N 60/C 3 R2 10k
32:(5 %2$5' ,1
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C S10 PC B03031
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C5
C6
C7
C O D .14319
BPC 5-100 J 2x3m R
TP2
Q 3 1uF/X2 450u 450u 450u
2
4
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SPW 47N 60 R8 10k
450V 450V 450V
R7 150k/1W
C N 4-A
3 2
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1
1
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50m H
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R9
R 10
10k
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33k/1W
R 13 0R 025
R 11 10R
R 12 10R
D 11 M BR S120T3
C 10 C 11 C 12 C 37 4n7/Y1 4n7/Y1 4n7/Y1 4n7/Y1
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D 12 30C PQ 150
C 14 1000u/63V
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IC 1
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CS1
C 17 1uF/50V
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R 14
D 14
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10k
SU F4006
M T14x8x4.5
C 19
PC B03027
1
3
4
6
7
8
9
10
12
47k
C N 12 BAR ST_F12 C N 12-A BAR ST_M 12
AUX ENA E
+H V EN A PFC SYN C PFC
CN7
2 1
C N 7-A
2 1
C N 6-A
5 4 3 2 1
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5 4 3 2 1
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R 17 10k
1
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4
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C 21 220n/630V R 18
C3 2n2 400
R 16 BPC 5-100 J
*R 41
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BYQ 60EW -200
1000u/63V
C 20 1000u/63V
C 22 1000u/63V
12
10
SYNC 9
8
7
6
4
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1
CAI
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3)&
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CS3 PC B03026 -PFC
ENA
DRV
+H V
5
5
4
4
3
3
2
2
1
1
100m R 20W
R 25
R 19 R 20 R 21 R 22 R 23 R 24
L4 2m H
C N 13 BAR ST_M 2
C N 9-A 6
CN9 6
IO U T-
1R 0
10m R 10m R 10m R 10m R 10m R 10m R C 23
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1
1
5
5
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4
4
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3
2
2
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4
1
1
1
C 24
B
1000u/63V
1 GND
3 +24V
AUX ENA E 3
3 AUX ENA E
C N 10
C N 10-A
C 25
2 -8V SE3
AUX SYNC
2
2 AUX SYNC
1000u/63V
1 -8V SE3
AUX ENA C 1
1 AUX ENA C
AUX ENA E 3
3 AUX ENA E
L9
2
C N 15-A
C N 14-A
AUX ENA C 2
2 AUX ENA C
1m H
C N 16-A
BAR ST F2
BAR ST_F3
C N 14
AUX SYNC 1
1 AUX SYNC
C 26
3u3/100V
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BAR ST_M 3
C N 15
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1
2
2
1
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3
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4 CS5
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C N 10-1
C N 15-3
C N 13-1
CS9
C 27
4
200m H
3
D Z1 R 28 15V 33k
R 29 100k
56R
C 28 220n
R 30 120k
R 31 100k
R 32 100k
C 29 2u2/450V
C N 17 BAR ST_M 4
PC B03029
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CS2 PC B03032
100n/100V
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R 42
1 2 3 4
A
R 34
1M 0
C 32 C 33
220p/N P0 2n2
1 CT
TO N 8
2 TO FF VC C 7
3 VO UT DRV 6
4 ADJ
GND 5
IC 2 U C C 3889 R 35 5k6
R 33 56R
C 34
C 35
R 36
220n 10u/25V
5k6
Q6 BU Z78
D 20 M BR S120T3
L7 680uH 0.38A
R 37
L6 680uH 0.38A
C 31
56R 220n/630V
L8 470uH
0.45A
D 18 SU F4006
D 19 SU F4006
D 21
SU F4006
C 36 470u/25V
C N 11-A
1 2 3 4 5 6 7 8 9 10
C N 11
C N 19
1 Loc-G N D
1
2 VoutC TR L
2
3 Loc-G N D
3
4 loutM O N (5V=50A) 4
5 Loc-G N D
5
6 COM M ON
6
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7
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8
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9
10 IN H +
10
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1
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Title
32:(5 %2$5' $/,0(17$725(
Size Docum entNum ber 6&('61
D ate:
Tuesday,M ay 13,2003
Sheet 1
R ev A
of 1
CS6 PC B03040 -FilterBoard
5
4
3
2
1
POWER SUPPLY - Power Board
Rev. 1.0 - 03/07/03
20 / 25
POWER SUPPLY - PFC
Rev. 1.0 - 03/07/03
5
4
3
2
1
C N 12-A BAR ST_M 12
D4
12
10
SYNC 9
8
7
6
4
PKLIM 3
1
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DRV
ENA
+12V
CAI
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IAC
M BR S120T3
D
D
R1
R3 330k
47R R6
22k R8 220k +12V
D1
LL4148
C2
R4
1nF
390
C1 1nF R5 100
Q1 BC 817
C3 100n
R9 10k
+12V
R2 390k
R7 220k
R 10 470k
C
R 11
R 12 R 13
R 14
330k 1k2
2k7
2k7
C
C4
100u/25V
R 15
270k
R 19
R 20
270k
15k
D2 M BR S120T3
R 17
C6
22k
1n2/5%
C7 270p
IC 1 U C C 3818 1 G N D D R VO U T 16
2 PKLIM
VC C 15
3 CAO UT 4 C AIN
C T 14 SS 13 C 8
C5 1u/50V
100n/X7R
5 M OUT
R T 12
R 21 12k
6 IAC VSEN SE 11
R 16 150k
R 18 33k
7 VAO U T O VP/EN 10
B
D3
M BR S120T3
C9
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VREF 9
B
2u2/50V
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C 10
18k
1uF/50V
C 13
R 23
R 24
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68k
C 11 C 12
10k
10k
2u2/50V 2u2/50V
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Title
A
A
3)&0 6036. 3)& ERDUG
CS1 PC B03026
Size D ate:
Docum entNum ber 6&('61
M onday,M arch 31,2003
Sheet 1
R ev A
of 1
PJ1000M-C
21 / 25
5
4
3
2
1
POWER SUPPLY - Aux24V
Rev. 1.0 - 03/07/03
5
4
3
2
1
D
C N 13-A
2
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1
C6 100u/450V
C5
C7
3n3/1600V
220n/X2 D 3
R1 50k/5W
D4 SU F4006
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C N 15-A
2
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3
10
6k8
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R8
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D1
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C1 220n
M BR S360 3A 60V
C8 220n
D6
BYV79E200 C 12
R4
100
R5
100
R6
100 2n2
R7
100
C2 470/16V
L1 100uH /1A
C9 470/16V
L2 100uH /1A
C3 220n
C4 470/16V
C 10 220n
C 11 470/16V
L3 100uH /1A
L4 100uH /1A
C N 14-A
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6<1& $8;(1$
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10R
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2
3
1
IC 1 VIPER 100A
5
4
Q1
R 18
BC 817
4k7
R 20
C 26
390
1n
R 21 R 22
100
10k
C 27 100n
C 28
C 29
47n
100n
C 15 C 16 C 17
C 18
10n
10n 1u/50V 2200u\35V
R 11 R 12
1K8
18k
R9 5k
R 13 39k
C 23
2n2/Y1 SM D
OC1
4
1
C 25
4n7
3
2
SFH 6156-3T
R 16 1k0
C 21 47n
C 19 C 20 1000u/50V 1u/50V
1
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Title
A
PC B03022 -AU X 24V
$8.1 $8; 9 6833/<
Size Docum entNum ber 6&('61
R ev A
D ate:
M onday,M arch 31,2003
Sheet 1
of 1
5
4
3
2
1
PJ1000M-C
22 / 25
PJ1000M-C
POWER SUPPLY - DCDC Control
Rev. 1.0 - 03/07/03
23 / 25
POWER SUPPLY - DCDC Control
Rev. 1.0 - 03/07/03
5
4
3
2
1
C N 9-A BAR ST_F6
1 +24V aux 2 3 G N D IS 4 5 O U T+ 6
C 41 1u/50V
R6 1k2
R2 1k2 R 92 1k2
R7 1k2
D1
LL4148 C1 10u/50V
D5
LL4148
D Z1 12V
C3 220n
Iout-(60m V=60A)
R 11
3k3 R 14
D
10k
8
5 6
R 15 7
1k0
C7 22n D8 BAW 56
R 16 100k
4
IC 2B M C 33072
R 24 6k8
R 27 22k
R 25
C 10
6k8 33n/X7R
D 13 LL4148
C 15
R 34
R 35
1k0
27k
R 36
220n/X7R
1k0
4
1 IC 5A M C 33072
C 21
8
R 40 2
12k 3
220n
IC 2A M C 33072
3 1
C
2
R 44
1k0 C 26 220n
R 45
R 46
68k C 27 15k
100p
IC 5B M C 33072
5 7
6
R 50
1k0
R 51 100
+12V
D2
R9
SU F4006
OC1
1
4
2
3
SFH 6186-3T
R 20 R 21 10k 10k
R 29 150k Q1 BC 817
C 14 1u/X7R
R 38 Vref
4k7
C6
Vref
220n
C8 220n
R 22 100k
+12V R 12 10R
C9 220n
VIN 15 VC 13
R 30 10k
C 16 220p
2 1 7
AO UT VREF
SYNC ILIM
BO UT COM P
IC 4 C S+
11 10 14 4
U C C 3806 SD 16
6 IN -
CS- 3
5 IN +
1k0 R4
1k0 D4
LL4148
C4 100p
C5 470n
1 Lin Vboot 8
2
H in H vg
7 C2 1u/X7R
3 Vcc O ut 6
4 G nd Lvg 5
IC 1 L6385
D7 SU F4006
R 28 1k0 R 18 1k0 D 11
LL4148
C 12 100p
+12V
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C 13 470n
1 Lin Vboot 8
2 H in H vg 7 C 11 3 Vcc O ut 6 1u/X7R
4 G nd Lvg 5 IC 3 L6385
D 12 SU F4006
R 33
1k0 2
3
R 37
1k0
TR 1
C 17 C 18 R 39 0.7+0.7m H
1n0 470p
22k
9 RT 8 CT 12 G N D
C 19 100n
C 20 220n
1
4
R 41 R 42
47k
4k7
C 22
C 23
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390p
22p
22k
N+]
Q2 BC 817
Vref
D 14 M BR S120T +12V
7 GND
C LR 1 PRE 4 VC C 14
2D 3 C LK
IC 6A
Q5 Q6 74H C 74
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12 D 11 C LK
IC 6B
Q9 Q8 74H C 74
C 25 220p
C 28
220p
C 24 220n
R 47 2k2
R 49 2k2
Q3 PM BT2222A
R 48 10R
+12V
Q4 PM BT2222A
R 52 10R
DCENA
R1
HVG 1 3
3R 3
C N 2-A
R3
1
3R 3 R5
BAR ST_F3
D3 M BR S120T
3R 3
R8
1 O U T1 2 C N 3-A
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BAR ST_F2 LVG 1
6R 8 R 13
1 C N 4-A
3
6R 8 D6
BAR ST_F3
M BR S120T
D
R 17
3R 3 R 19
HVG 2 3 1
C N 5-A
3R 3 R 23
BAR ST_F3
3R 3 R 26
D 10 M BR S120T
3R 3
R 31 R 32 6R 8 6R 8
C N 8-A O U T2 5 CS+ 3 CS- 1
BAR ST_F5
C
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Title
6036. 6(48(1&(5 '&'& &75/
Size Docum entNum ber 6&($'61
D ate:
M onday,M ay 26,2003
Sheet 1
of
R ev A
1
PJ1000M-C
24 / 25
5
4
3
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1
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Rev. 1.0 - 03/07/03
POWER SUPPLY - Filter Board
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Title
3:). 3:6 )LOWHU %RDUG
Size D ocum entN um ber
6&('61
D ate:
Tuesday,April08,2003
Sheet 1
of
A
R ev X
1
3
2
1
PJ1000M-C
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