Installation Guide for MEAN WELL models including: BIC 2200 Series, Bidirectional Power Supply, BIC 2200 Series Bidirectional Power Supply, Power Supply
The BIC-2200 is a 2.2 bidirectional power supply with energy recycleKW function. It is fully digital and 1U height designed. It is designed to
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DocumentDocumentBIC-2200 Series Installation manual <1ms Bidirectional Power Supply High efficiency Lightweight Intelligent The BIC-2200 is a 2.2KW bidirectional power supply with energy recycle function. It is fully digital and 1U height designed. It is designed to control the power transferred from AC grid to DC and DC to AC grid for energy recycle. The implementation of a bidirectional power supply of the BIC-2200 allows battery manufactures to charge the battery from AC grid and recycle the DC energy back into AC grid in one single unit. With built-in functions such as active current sharing, remote ON/OFF control and CANBus model available, the BIC-2200 provides vast design flexibility for battery formation & test equipment, V2G(Vehicle-to-grid) system, charging station, laser system and kinetic recovery system. Contents 1.Safety Guidelines 1 2.Introduction 2 2.1 Model Encoding 2 2.2 Features 2 2.3 Specification 3 2.4 Derating curve 5 2.5 Mechanical specification 6 3.Installation & Wiring 7 3.1 Precautions 7 3.2 Installation Procedures 7 3.3 DC Cable Size Selection 8 3.4 External filter 9 4.User Interface 10 4.1 Panel Description 10 4.2 LED Indicator 11 4.3 Pin Assignment of CN46 11 4.4 Pin Assignment of CN47 13 4.5 Function Description of 13 SW50 4.6 Function Description of 14 DIP Switch 5.Operation 15 5.1 Description of Bidirectional 15 Operation 5.2 Inrush Current Limiting 20 5.3 Power Factor Correction 20 (PFC) 5.4 Fan Speed control 20 5.5 Fault Signal 21 5.6 (DC-OK) Signal 21 5.7 Remote Control 21 5.8 Auxiliary Output 22 5.9 Parallel Operation 22 5.10 CANBus Protocol 23 5.11 Restore Factory Default 35 Setting 6.Protections and Trouble 36 Shooting 6.1 Protections 36 6.2 Trouble Shooting 37 7.Warranty 38 2021.09 Ver 1 1 1.Safety Guidelines n Risk of electrical shock and energy hazard, all failure should be examined by a qualified technician. Please do not remove the case form the bidirectional power supply by yourself. n Please do not install the supply in places with high moisture, high ambient temperature or under direct sunlight. n The AC voltage range is 180 260Vac (47 63Hz), please do not connect the supply to AC gird out of the range. n Fans and ventilation holes must be kept free from any obstructions. At least 15 cm clearance must be kept when the adjacent device is a heat source. n Please do not stack any object on the unit. n The safety protection level of this supply is class I. The "Frame Ground"( ) of the unit must be well connected to PE (Protective Earth). 2.Introduction 2.1 Model Encoding BIC - 2200 - 12 2 Communication protocol option Output voltage (12V/24V/48V/96V) Output wattage Series name Type Blank CAN Communication Protocol None protocol CANBus protocol Note In Stock In Stock 2.2 Features l 1U low profile design l Full digital design with 93% conversion efficiency for both AC/DC and DC/AC conversion l Ultrafast switching time between AC/DC and DC/AC of 1ms l CB/UL/TUV CB/TUV/UL 62368-1 certified, and design refer to IEC 62477 regulation l Active current sharing up to 11000W(4+1) l <3% Low THDi in both conversion mod l Force charging and discharging mode with CANBus model l Complete protections: Anti-islanding protection, AC fail protection, DC OVP,OLP, OCP, OTP l 5 years warranty 1 2 2.3 Specification MODEL BIC-2200-12 BIC-2200-24 BIC-2200-48 BIC-2200-96 DC VOLTAGE 12V 24V 48V 96V RATED CURRENT 180A 90A 45A 22.5A 2 RATED POWER 2160W FULL POWER VOLTAGE RANGE 12 ~ 15V 24 ~ 28V 48 ~ 65V 96 ~ 112V AC to DC Direction OUTPUT RIPPLE & NOISE (max.) Note.2 160mVp-p 260mVp-p 300mVp-p 480mVp-p VOLTAGE ADJ. RANGE 10 ~ 15V 19 ~ 28V 38 ~ 65V 76 ~ 112V CURRENT ADJ. RANGE VOLTAGE TOLERANCE LINE REGULATION LOAD REGULATION Note.3 0 ~ 180A ±1.0% ±0.5% ±0.5% 0 ~ 90A ±1.0% ±0.5% ±0.5% 0 ~ 45A ±1.0% ±0.5% ±0.5% 0 ~ 22.5A ±1.0% ±0.5% ±0.5% SETUP, RISE TIME 1800ms, 60ms/230VAC at full load AC VOLTAGE RANGE 180 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.98/230VAC at full load INPUT EFFICIENCY (Typ.) Note.5 90% 93% 93% 93% AC CURRENT (Typ.) 11A/230VAC INRUSH CURRENT (Typ.) COLD START 35A/230VAC LEAKAGE CURRENT <2mA/230VAC TOTAL HARMONIC DISTORTION <3%(@load=100%/230VAC) INPUT (Note.9) RATED. INPUT POWER 1800W FULL POWER VOLTAGE RANGE 12 ~ 15V 24 ~ 48V 48 ~ 65V 96 ~ 112V DC VOLTAGE RANGE 10 ~ 15V 19 ~ 28V 38 ~ 65V 76 ~ 112V DC to AC Direction MAX. INPUT CURRENT 150A 75A 37.5A 18.75A RATED OUTPUT POWER (Typ.) (@230V, 50Hz) 1725VA VOLTAGE RANGE 180 ~ 264VAC determined by AC main OUTPUT FREQUENCY RANGE 47 ~ 63Hz determined by AC main AC CURRENT (Typ.) 7.5A/230VAC POWER FACTOR (Typ.) 0.99/230VAC at full load EFFICIENCY (Typ.) Note.5 90.5% 93% 93% 93% TOTAL HARMONIC DISTORTION <3% (@load>100%/230VAC) 105 ~ 115% rated output power OVER LOAD AC to DC Constant current limiting, shut down DC O/P voltage 5 sec. after DC O/P voltage is down low, re-power on to recover DC to AC Not accurable with constant power design SHORT CIRCUIT PROTECTION OVER VOLTAGE Shut down O/P current, re-power on to recover 17.6 ~ 20.8V 33.6 ~ 39.2V 72.6 ~ 86V Protection type : Shut down O/P voltage, re-power on to recover 134 ~ 157V OVER TEMPERATURE Shut down O/P voltage, recovers automatically after temperature goes down ISLANDING PROTECTION Shut down AC O/P voltage, re-power on to recover REMOTE ON-OFF CONTROL By electrical signal or dry contact Short: Power ON Open: Power OFF Please refer to the Function Manual infollowing BIDIRECTION SWITCH TIME(Typ.) 1ms ALARM SIGNAL FUNCTION AUXILIARY POWER Isolated TTL signal output for T-Alarm, DC-OK and Fault Please refer to the Function Manual in following pages 12V@0.5A tolerance±5%, ripple 150mVp-p 160A 80A 40A 20A AC to DC BATTERY MODE RATED Can be adjusted by communication CURRENT(default) Note.7 120A 64A 32A 16A DC to AC Can be adjusted by communication 3 MODEL WORKING TEMP. BIC-2200-12 BIC-2200-24 -30 ~ +70 (Refer to "Derating Curve") BIC-2200-48 BIC-2200-96 WORKING HUMIDITY 20 ~ 90% RH non-condensing ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing 2 TEMP. COEFFICIENT ±0.03%/ (0 ~ 45) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL62368-1, CAN/CSA C22.2 No.62368-1,TUV BS EN/EN62368-1, EAC TP TC 004, IEC62477-1 (by request) approved WITHSTAND VOLTAGE Note.8 I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:500VAC ISOLATION RESISTANCE Note.8 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH BS EN/EN55032 Parameter Standard Test Level / Note EMC EMISSION Conducted Radiated BS EN/EN55032 (CISPR32) BS EN/EN55032 (CISPR32) Class B Class A SAFETY & EMC (Note 4) Harmonic Current BS EN/EN61000-3-2 Voltage Flicker BS EN/EN61000-3-3 BS EN/EN55035, BS EN/EN61000-6-2 Parameter Standard Class A ------ Test Level / Note ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact Radiated BS EN/EN61000-4-3 Level 3 EMC IMMUNITY EFT / Burst Surge BS EN/EN61000-4-4 BS EN/EN61000-6-2 Level 3 2KV/Line-Line 4KV/Line-Earth Conducted BS EN/EN61000-4-6 Level 3 Magnetic Field BS EN/EN61000-4-8 Level 4 Voltage Dips and Interruptions BS EN/EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods MTBF 155.56K hrs min. Telcordia SR-332 (Bellcore) ; 46K hrs min. MIL-HDBK-217F (25) OTHERS NOTE DIMENSION 330*140*41mm (L*W*H) PACKING 2.9Kg; 4pcs/12.6Kg/1.25CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Need additional EMI filter to meet regulations of EMC conducted and radiated emission. Characteristics of EMI filter please refer to the table, minimum insertion loss. 5. The efficiency is measured at 75% load. 6. The ambient temperature derating of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). 7. CANBus model only. 8. During withstandards voltage and isolation resistance testing, the screw "A" shall be temporarily removed, and shall be istalled back after the testing. 9. As a constant power output, the driver will auto derating the current limitation when voltage raise above rated voltage(12V,24V,48V,96V) in order to remain 1800W output. On the other hand, when voltage is below rated voltage(12V,24V,48V,96V), the maximum current limitation will set at Max input current. Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx 4 2.4 Derating curve 2 100 80 60 50 40 20 LOAD (%) others 12V -30 -20 0 15 40 45 60 70 (HORIZONTAL) AMBIENT TEMPERATURE () 100 LOAD (%) 50 180 190 200 210 220 264 INPUT VOLTAGE(VAC) 60Hz 78 2.5 Mechanical specification 17.8 20.5 10 2 9 1 CN47 OFF ON 2 1 SW50 10 9 CN46 26 45 10 2 9 1 2 1 CN47 10 9 CN46 19.6 LED SW50 SVR 2-M5 I/P 9 10 +V -V TB1 3 2 1 2-M4 L=4.5 screw A (Note.8) 289 330 (TOP View) 20.5 13 max. 17.8 71.55 289 225 33.5 4-M4 L=4.5 (Bottom View) 22.65 8.4 140 Unit:mm 2 6.6 6.6 1.5 41 Air flow direction 2-M4 L=4.5 5 6 3.Installation & Wiring .1 Precautions l Please make sure the system chassis has sufficient strength to carry the unit. l In order to ensure the lifespan of the unit, you should refrain from operating the unit in environment of high dust or moisture. 3 l The bidirectional power supply is designed with built-in DC fans, please make sure the ventilation is not blocked. There should be no barriers within 15cm of the ventilating 3.2 Installation Procedures 1 Choose the right and suitable cable size for connection between the BIC-2200 and the loads or batteries. Please refer to 3.3 DC cable size selection. 2 Connect the DC positive polarity of the supply to the positive of the loads/batteries and connect the DC negative polarity of the supply to the negative of the loads/batteries. Make sure there is no reverse polarity or short-circuit on the connection. BIC-2200 + bidirectional power supply - + Load/Battery - BIC-2200 + bidirectional power supply - - Load/Battery + 3 Connect the supply to the AC grid, FG to the earth, AC/N to the neutral and AC/L to the live. NOTE: The bidirectional power supply is single-phase input/output. Please pay attention to the wiring when connecting the supply to a three-phase system. 7 3.3 DC Cable Size Selection Wire connections should be as short as possible and less than 1 meter is highly recommended. Make sure that suitable wires are chosen based on safety requirement and rating of current. Small cross section will result in lower efficiency, less output power and the wires may also become overheated and cause danger. For selection, please refer to table 3-1. 3 AWG 8 6 4 2 1 --------- Cross-section Are(mm2) 6 10 16 25 35 30 50 60 80 DC current (A) 32A ~ 40A 40A ~ 63A 63A ~ 80A 80A ~ 100A 100A ~ 125A 139A 190A 217A 257A Table 3-1 Wire recommendations 3.4 External filter To meet regulations of EMC conducted and radiated emission, adding an additional EMI filter is needed. Please refer to configuration below and characteristics for suggested filters. 3.4.1 Configration AC Utility EMI FILTER BIC-2200 AC DC LOAD 8 3.4.2 Schematic 1 LINE Cx L 2 3 Cy Cx R L LOAD Cy 4 3 5 L 0.6mH Cx Cy 1.0uF 10000pF 3.4.3 Minimum insertion loss (In dB at 50 system) : Filter model 30DPGS5C or equivalent FREQ. MHz 0.01 0.05 0.10 0.15 0.50 1.0 5.0 10 30 COM. MODE dB 2 5 8 10 30 35 55 45 30 DIF. MODE dB 4 15 18 18 45 50 40 40 40 4.User Interface 4.1 Panel Description A Ventilation holes for fans: The supply requires suitable ventilation to work properly. Please make sure there is sufficient ventilation and the lifespan of the supply can preserved. B LED indicator: Indicate the status of supply and the load condition. C SVR: For DC voltage setting. 4 D DIP switch: For device addressing when using the communication interface. E SW50: Used to stabilize parallel signals when multi-supplies in parallel connection. F Function pins: They are used for control and monitoring functions. Please refer to 4.3 and 4.4. G DC terminals H AC terminals A B CD G H E F 1 2 10 9 21 9 10 9 10 4.2 LED Indicator The LED indicator is controlled by the microcontroller or the MCU. The MCU will change color of the indicator according to its operation status. The indicator lights in constant green when the supply is in operating mode; The indicator's flashing in green when the supply is in recycle mode; The indicator turns red when the supply is in abnormal conditions or protection mode. LED Indicator Status 4 Operating (AC to DC, work as an ordinary Green power supply or charger) Green (Flashing) Recycle (DC to AC, work as a grid tie inverter) Red Abnormal (OTP, OLP, fan-lock, etc...) 4.3 Pin Assignment of CN46 1 9 1 2 10 9 21 9 10 2 10 1 +12V-AUX +5V-AUX 2 GND-AUX GND-AUX Remote ON-OFF C/D Control DC-OK T-ALARM 9 Fault NC 10 Pin No. Function Description Auxiliary voltage output, 11.4~12.6V, referenced to GND-AUX (pin 2,4). The maximum output 1 +12V-AUX current is 0.5A. This output is not controlled by the Remote ON/OFF control. 2,4 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 2,4) only for Remote ON/OFF used. 3 +5V-AUX This output is not controlled by the Remote ON/OFF control. 11 Pin No. Function Description The unit can turn the output ON/OFF by electrical 5 Remote ON-OFF signal or dry contact between Remote ON/OFF and +5V-AUX(pin 3). (Note.1) High (4.5 ~ 5.5V) : Battery Charging mode 6 C/D Control (Note.2) Low (-0.5 ~ 0.5V) : Battery Discharging mode (Note.1) High (4.5 ~ 5.5V) : When the Vout80%±5%. 7 DC-OK Low (-0.5 ~ 0.5V) : When Vout80%±5%. The maximum sourcing current is 4mA and only for output. 4 High (4.5 ~ 5.5V) : When the Vac 165Vrms,OLP, SCP,OTP,OVP,AC Fail,fan lock,islanding protection. 8 Fault Low (-0.5 ~ 0.5V) : When Vac175Vrms and when power supply work normally. The maximum sourcing current is 4mA and only for output. (Note.1) High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when any of the fans fails. 9 T-ALARM Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when fans work normally. The maximum sourcing current is 4mA and only for output. (Note.1) 10 NC ----- Note 1 : Isolated signal, referenced to GND-AUX. Note 2 : CANBus model only. 12 4.4 Pin Assignment of CN47 2 1 DA DA 1 2 10 9 21 9 10 DB DB 2 1 GND GND CANL CANH 10 9 (optional) (optional) GND-AUX GND-AUX 4 10 9 Pin No. Function Description 1,2 DA Differential digital signal for parallel control. (Note.1) 3,4 DB Negative output voltage signal. Certain function 5,6 GND reference. It can not be connected directly to the load. 7 CANH For CANBus model: Data line used in CANBus interface. (CANBus model) (Note.2) 8 CANL For CANBus model: Data line used in CANBus interface. (CANBus model) (Note.2) 9,10 GND-AUX Auxiliar y voltage output GND. The signal return is isolated from the output terminals (+V & -V). Note 1 : Non-isolated signal, referenced to GND. Note 2 : Isolated signal, referenced to GND-AUX. 4.5 Function Description of SW50 Parallel connection of the BIC-2200 is by digital differential signals. Units in parallel compensate and stabilize their output through the digital parallel signals. SW50 is a termination resistor which is used to prevent signal reflections, then increasing communication quality. For the usage of SW50, please refer to 5.9 Current Sharing. 4.6 Function Description of DIP Switch Each unit should have their unique and own device address to communicate over CANBus. Please be aware that: This DIP switch only takes effect when the communication interface is used. It is not necessary to set this switch in general use. For details, please refer to 5.10.2 CANBus addressing. 4 13 14 5.Operation BIC-2200 possesses AC to DC and DC to AC two way conversion functions. The conversion direction can be automatically detected and controlled by BIC-2200's internal firmware or manually switched by users according to different application requirements. Before entering detailed function explanation. Please refer to following definitions. AC to DC (Energy absorbing and charging/ power supplying): The BIC-2200 converts AC energy from the grid into DC energy for the battery or the loads. The operation principle is the same as an ordinary power supply or a charger. Energy absorbing charging/power supplying 5 AC DC DC to AC (Energy recycling and discharging): Opposite to the AC to DC conversion, the BIC-2200 converts DC energy from the battery or loads into AC energy, then feeding back to the grid. AC output synchronization range is 180Vac~264Vac/47Hz~63Hz, the bidirectional power supply can work normally as long as the AC gird is within the range. Energy recycling Discharging AC DC 5.1 Description of Bidirectional Operation 5.1.1 Overview The output range of the BIC-2200 covers DC: 10V 112V; AC: 180 264Vac / 47-63Hz, which can be used to applications with various voltage requirements, such as battery test equipment. To cope with different application occasions, there are two modes for selection, bi-direction auto-detect mode and programmable bidirection battery mode. 15 Utility grid AC to DC(Charge) L 180Vac ~ 264Vac N L Bidirectional power N supply BIC-2200 10Vdc~15Vdc/19Vdc~28Vdc /38Vdc~65Vdc/76Vdc~112Vdc Battery/Load - DC to AC(discharge) 5.1.2 Bi-direction auto-detect mode This is the default factory setting, AC to DC or DC to AC conversion is controlled by BIC-2200 automatically according to operation mechanism below. 5 l "Target voltage" is the DC voltage setting of the bidirectional supply, when the DC end voltage is different from the "target voltage", the internal firmware will switch between two conversion functions of AC to DC or DC to AC. "Target voltage" is adjustable by the SVR. l When the "target voltage" is higher than the battery voltage or application equipment voltage, the BIC-2200 operates in AC to DC conversion. l When the "target voltage" is lower than the battery voltage or application equipment voltage, the BIC-2200 operates in DC to AC conversion. NOTE: During this mode, AC to DC or DC to AC conversion is judged by the internal firmware. Active control signal (e.g. C/D control) will not take effect in this mode. Condition V > V Target DC V > V Target DC Conversion AC to DC DC to AC 16 VDC Over voltage protection ShutDown "VTarget"(Default: BIC-2200 rated voltage) Under voltage protection ShutDown IDC_IN_MAX 0 IDC_OUT_MAX + Direction( IDC ) (Energy recycling) (Energy absorbing) Operating characteristic curve 5 5.1.3 Bi-direction battery mode This optio only work with CANBus model, and with it's communication interface. To activate the mode, please follow below: 1. Set command SYSTEM_CONFIG(0x00C2) at 0x0003 Activate CANBus communication mode. 2. Set command BIDIRECTIONAL_CONFIG(0x00C2) at 0x0001 Set at bi-direction battery mode. 3. Repower on the supply to activate the battery mode NOTE: For detailed CANBus information, please refer to 5.10 CANBus Protocol After bi-direction battery mode is activated, users can switch the supply between AC to DC or DC to AC conversion by CANBus command (digital) or C/D control (analogy). Please refer to 5.1.3.1 CANBus command (digital) and 5.1.3.2 C/D control (analogy) Vbat Ibat Charge CC+CV CC recycle -Ibat C/D Time Logic control curve 17 5.1.3.1 CANBus command (digital) The users can set the supply in AC to DC (charging) or DC to AC (discharging) conversion directly through command DIRECTION_CTRL (0x0100). Command VOUT_SET(0x0020) and IOUT_SET(0x0030) are used to adjust values of charge voltage and charge current in AC to DC conversion. Command REVERSE_VOUT_SET(0x0120) REVERSE_ IOUT_SET(0x0130) are used to adjust values of discharging voltage and discharging current in DC to AC conversion. Command Conversion DIRECTION_CTRL = 00h AC to DC(charging) DIRECTION_CTRL = 01h DC to AC(discharging) 5 NOTE: Please refer to 5.10.4 CANBus value range and tolerance for detailed information about adjustable ranges of VOUT_SET, IOUT_SET, REVERSE_VOUT_SET and REVERSE_IOUT_SET. 5.1.3.2 C/D Control (analogy) The users also can control AC to DC (charging) or DC to AC (discharging) conversion via analogy signals. 6 CN46 C/D Control BIC-2200 GND-AUX 2,4 C/D control to GND-AUX Conversion C/D control = 4.5 5.5V AC to DC(charging) C/D control = -0.5 0.5V DC to AC(discharging) NOTE: Analogy signals cannot be used to adjust parameters of charging voltage (VOUT_SET)/discharging voltage (REVERSE_VOUT_SET) and charging current (IOUT_SET)/discharge current (REVERSE_IOUT_SET), but only control AC to DC or DC to AC conversion. 18 5.1.3.3 Notes on battery mode In bi-direction battery mode, although users can determine direction of the conversions on their demand, however if the setting voltage does not match the actual DC end voltage, AC to DC (charging) or DC to AC (discharging) conversion may not work as expected. Here are examples that will cause conversion errors. 1. During AC to DC conversion (C/D control = High or DIRECTION_CTRL = 00h), if battery voltage is higher than the value of command VOUT_SET (charge voltage), the BIC-2200 will perform DC to AC conversion instead, but limiting discharge current at 5% of rated current. If you want to ensure AC to DC conversion working properly, please make sure value of command VOUT_ SET is higher 5 than the battery voltage. 2. During DC to AC conversion (C/D control =Low or DIRECTION_CTRL = 01h), if battery voltage is lower than the value of command VOUT_SET_REV, the BIC-2200 will perform AC to DC conversion instead, but then limiting charge current at 5% of rated current. To ensure DC to AC conversion working properly, please make sure value of command VOUT_ SET_REV is lower than the battery voltage. VOUT_SET Vbat Vbat 0V VOUT_SET 0V Ibat 0A -Ibat 0A 5% C/D 1 C/D 1 VOUT SET higher than Vbat and C/D=1 VOUT_SET lower than Vbat and C/D=1 Vbat REV_VOUT_SET REV_VOUT_SET Vbat 0V 0V Ibat 5% 0A 0A -Ibat 0 REV_VOUT_SET lower than Vbat and C/D=0 0 REV_VOUT_SET higher than Vbat and C/D=0 5.2 Inrush Current Limiting l Built-in AC inrush current limiting circuit l Since the inrush current limiting circuit mainly consists of a NTC 5 thermistor and a relay, inrush current will be much higher than the specified value if the thermistor in AC side is not allowed sufficient time to cool down. After turning off the supply, a 10 second cool down period is recommended before turning on again. 5.3 Power Factor Correction (PFC) l Built-in active power factor correction (PFC) function, power factor (PF) will be 0.95 or better at full load condition in AC to DC or DC to AC conversion. PF will be less than 0.95 if it is not at full load condition during AC to DC or DC to AC conversion. 5.4 Fan Speed control l Built-in fan speed control circuit, fan speed changes automatically depending on internal temperature. 19 20 5.5 Fault Signal l Fault signal is used to inform application equipment that whether it is energy recyclable. When it is OLP, SCP or OTP, BIC-2200 will send a high level of fault signal 100ms in advance to notify the application before shutting down the supply. A fault signal will send out at the same time of shutting down operation in the reset of protection (e.g. AC_fail). l Maximum output current 4mA. CN46 8 Fault CN46 Fault to GND-AUX Condition BIC-2200 GND-AUX 2,4 -0.5~0.5V 4.5~5.5V Normal working Not energy recyclable 5.6 (DC-OK) Signal 5 Built-in DC output voltage detection circuit. Maximum output current 4mA. 7 CN46 DC-OK BIC-2200 GND-AUX 2,4 CN46 DC-OK to GND-0.5~0.5V 4.5~5.5V Condition DC OK Abnormal in DC 5.7 Remote Control l Built-in remote ON/OFF control circuit, which is used to turn on/off the supply. l Please be aware that "remote ON/OFF and "+5V-AUX" on CN46 should be linked together to allow the unit to operate normally; if kept open, there will be no output. l Maximum input voltage 5.5V. CN46 BIC-2200 Remote 5 ON/OFF +5V-AUX 3 CN46 Remote ON/OFF to Condition +5V-AUX -0.5~0.5V ON 4.5~5.5V OFF 5.8 Auxiliary Output Built-in 12V/0.5A auxiliary output CN46 +12V-AUX 1 BIC-2200 2,4 GND-AUX CN46 +12V-AUX to GND-AUX PIN1-PIN2,4 Condition 12Vdc 5.9 Parallel Operation BIC-2200 has the built-in active current sharing function and can be connected in parallel, up to 5 units, to provide higher output power as exhibited below: l The power supplies should be paralleled using short and large diameter wiring and then connected to the load. 5 l In parallel connection, power supply with the highest output voltage will be the master unit and its Vout will be the DC bus voltage. l The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit) x (Number of unit) x 0.95 l When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) x (Number of unit) the current shared among units may not be balanced. l Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition, It will go back to normal ripple level once the output load is more than 5%. l CN47/SW50 Function pin connection 21 22 Parallel 1 unit 2 unit 3 unit 4 unit 5 unit PSU1 CN47 X SW50 ON V ON V ON V ON V ON PSU2 CN47 SW50 V ON V OFF V OFF V OFF (V : CN47 connected ; X : CN47 not connected) PSU3 CN47 SW50 V ON V OFF V OFF PSU4 CN47 SW50 V ON V OFF PSU5 CN47 SW50 V ON BIC-2200 PSU1 SW50 +V -V CN47 BIC-2200 PSU2 SW50 +V -V CN47 BIC-2200 PSU3 SW50 +V -V CN47 BIC-2200 PSU4 SW50 +V -V CN47 BIC-2200 PSU5 SW50 +V -V CN47 5 +V -V LOAD 42 DB DA DB DA 31 PSU1 CN47 42 DB DA DB DA 31 PSU2 CN47 42 DB DA DB DA 31 PSU3 CN47 42 DB DA DB DA 31 PSU4 CN47 42 DB DA DB DA 31 PSU5 CN47 If the lines of CN47 are too long, they should be twisted in pairs to avoid the noise. DADB Connected mutually in parallel 5.10 CANBus Protocol CANBus communication interface provides control and monitoring functions. It is helpful when users intent to modify the parameters remotely. Users can read and write the parameters through the bus, which includes bi-directional battery mode switch, ON/OFF, charge voltage/ current, discharge voltage/ current, temperature, etc. 23 5.10.1 CAN Bus Specification l Physical layer specification This protocol follows CAN ISO-11898 with Baud rate of 250Kbps. l Data Frame This protocol utilizes Extended CAN 29-bit identifier frame format or CAN 2.0B. 5 l Communication Timing Min. request period (Controller to BIC-2200): 20mSec Max. response time (BIC-2200 to Controller): 5mSec Min. packet margin time (Controller to BIC-2200): 5mSec PSU CAN-RX (form Controller) Request period (Controller to PSU/CHG) RX data Response time PSU CAN-TX (PSU/CHG to Controller) TX data RX data Packet Margin time (Controller to PSU/CHG) 24 5.10.2 CANBus Addressing Each BIC-2200 unit should have their unique and own device address to communicate over the CANBus. PIN 1 - PIN 3 of the DIP switch allows users to designate an address for their supply units (with maximum of 8 addresses). Please refer to below for the detailed setup advice. OFF ON 1 2 3 Model No. DIP switch position 1 2 3 0 ON ON ON 1 ON ON OFF 5 2 ON OFF ON 3 ON OFF OFF 4 OFF ON ON 5 OFF ON OFF 6 OFF OFF ON 7 OFF OFF OFF 25 5.10.3 CANBus command list Command Code Command Name Transaction # of data Type Bytes Description 0x0000 OPERATION R/W 1 Remote ON/OFF control 0x0020 VOUT_SET 0x0030 IOUT_SET 0x0040 FAULT_STATUS 0x0050 READ_VIN 0x0060 READ_VOUT 0x0061 READ_IOUT 0x0062 READ_ TEMPERATURE_1 R/W R/W R R R R R 2 Charge voltage setting (format: value, F=0.01) 2 Charge current setting (format: value, F=0.01) Summary status 2 reporting 2 AC voltage reading value (format: value, F=0.1) 2 DC voltage reading value 5 Note. i(format: value, F=0.01) 2 DC current reading value (format: value, F=0.01) 2 Internal ambient temperature (format: value, F=0.1) 0x0080 MFR_ID_B0B5 R 6 Manufacturer's name 0x0081 MFR_ID_B6B11 R 6 Manufacturer's name 0x0082 MFR_MODEL_B0B5 0x0083 0x0084 0x0085 MFR_MODEL_ B6B11 MFR_REVISION_ B0B5 MFR_LOCATION_ B0B2 0x0086 MFR_DATE_B0B5 R R R R/W R/W 6 Manufacturer's model name 6 Manufacturer's model name 6 Firmware revision 3 Manufacturer's factory location 6 Manufacturer's date 0x0087 MFR_SERIAL_B0B5 R/W 6 Product serial number 26 Command Code Command Name 0x0088 MFR_SERIAL_ B6B11 Transaction # of data Type Bytes Description R/W 6 Product serial number 0x00C0 SCALING_FACTOR R 2 Scaling ratio 0x00C1 SYSTEM_STATUS R 2 System status 0x00C2 SYSTEM_CONFIG R/W 2 System configuration 0x0100 DIRECTION_CTRL R/W 1 A/D or D/A conversion control 5 0x0120 REVERSE_VOUT_ SET R/W 2 Discharge voltage setting (format: value, F=0.01) 0x0130 REVERSE_IOUT_ SET R/W 2 Discharge current setting (format: value, F=0.01) 0x0140 BIDIRECTIONAL CONFIG R/W Bidirectional mode 2 configuration Note : The conversion of setting and reading values is defined as following: Actual value = Communication reading value × Factor (F value). Among them, Factor needs to refer to the definition of SCALING_FACTOR in each model list. EX: VDC_real (actual DC voltage) = READ_VOUT x Factor. If the Factor of READ_VOUT of a certain model is 0.01, the communication reading value is 0x0960 (hexadecimal) 2400 (decimal), then VDC_real = 2400 × 0.01 = 24.00V. Message ID definition: Description Message ID BIC-2200 to controller Message ID 0x000C02XX Controller to BIC-2200 Message ID 0x000C03XX Controller broadcasts to BIC-2200Message ID 0x000C03FF Note : XX means the address of BIC-2200 ( which can be assigned by the DIP switch, range from 0x00 ~ 0x07) 27 FAULT_STATUS: High byte Bit 7 Bit 6 Bit 5 Definition --- --- --- Low byte Bit 7 Bit 6 Bit 5 Definition HI_TEMP OP_OFF AC_FAIL Bit 4 --Bit 4 SHORT Bit 3 --Bit 3 OLP Bit 2 --Bit 2 OVP Bit 1 --Bit 1 OTP Bit 0 HV_OVP Bit 0 FAN_FAIL Low byte : Bit 0 FAN_FAILFan locked flag 0Fan working normally 1Fan locked Bit 1 OTPOver temperature protection 0Internal temperature normal 1Internal temperature abnormal Bit 2 OVPDC over voltage protection 5 0DC voltage normal 1DC over voltage protected Bit 3 OLPDC over current protection 0DC current normal 1DC over current protected Bit 4 SHORTShort circuit protection 0Shorted circuit do not exist 1Shorted circuit protected Bit 5 AC_FAILAC abnormal flag 0AC range normal 1AC range abnormal Bit6 OP_OFFDC status 0DC turned on 1DC turned off Bit7 HI_TEMPInternal high temperature protection 0Internal temperature normal 1Internal temperature abnormal High byte : Bit 0 HV_OVPHV over voltage protection 0HV voltage normal 1HV over voltage protected 28 MFR_ID_B0B5 is the first 6 codes of the manufacturer's name (ASCII); MFR_ID_B6B11 is the last 6 codes of the manufacturer's name (ASCII) EX: manufacturer's name is MEANWELL MFR_ID_B0B5 is MEANWE MFR_ID_B6B11 is LL MFR_ID_B0B5 Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 0x4D 0x45 0x41 0x4E 0x57 0x45 MFR_ID_B6B11 Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 0x4C 0x4C 0x20 0x20 0x20 0x20 MFR_MODEL_B0B5 is the first 6 codes of the manufacturer's model name (ASCII); MFR_MODEL_B6B11 is the last 6 codes of the manufacturer's model name (ASCII); EX: Model name is BIC-2200-24 MFR_MODEL_B0B5 is BIC-22 5 MFR_MODEL_B6B11 is 00-24 MFR_MODEL_B0B5 Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 0x42 0x49 0x43 0x2D 0x32 0x32 MFR_MODEL_B6B11 Byte 6 Byte 7 Byte 8 Byte 9 Byte 10 Byte 11 0x30 0x30 0x2D 0x32 0x34 0x20 MFR_REVISION_B0B5 is the firmware revision (hexadecimal). A range of 0x00 (R00.0)~0xFE (R25.4) represents the firmware version of an MCU; 0xFF represents no MCU existed EX: The supply has two MCUs, the firmware version of the MCU number 1 is version R25.4 (0xFE), the MCU number 2 is version R10.5 (0x69) Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 0xFE 0x69 0xFF 0xFF 0xFF 0xFF MFR_DATE_B0B5 is manufacture date (ASCII) EX: MFR_DATE_B0B5 is 180101, meaning 2018/01/01 Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 0x31 0x38 0x30 0x31 0x30 0x31 29 MFR_SERIAL_B0B5 and MFR_SERIAL_B6B11 are defined as manufacture date and manufacture serial number (ASCII) EX: The first unit manufactured on 2018/01/01 MFR_SERIAL_B0B5: 180101MFR_SERIAL_B6B11: 000001 MFR_ID_B0B5 Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 0x31 0x38 0x30 0x31 0x30 0x31 MFR_ID_B6B11 Byte 6 Byte 7 Byte 8 Byte 9 Byte 10 Byte 11 0x30 0x30 0x30 0x30 0x30 0x31 SCALING_FACTOR : Byte 4~5 Bit 7~Bit 0 Definition --- Byte 3 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Definition -- IIN Factor 5 Byte 2 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Definition -- TEMPERATURE_1 Factor Byte 1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Definition FAN_SPEED Factor VIN Factor Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Definition IOUT Factor VOUT Factor byte 0 : Bit 0 : 3 Bit 4 : 7 VOUT FactorThe Factor of DC voltage 0x0=DC voltage relevant commands not supported 0x4=0.001 0x5=0.01 0x6=0.1 0x7=1.0 0x8=10 0x9=100 IOUT FactorThe Factor of DC current 0x0=DC current relevant commands not supported 0x4=0.001 0x5=0.01 0x6=0.1 0x7=1.0 0x8=10 0x9=100 30 byte 1 : Bit 0 : 3 VIN FactorThe Factor of AC voltage 0x0=AC voltage relevant commands not supported 0x4=0.001 0x5=0.01 0x6=0.1 0x7=1.0 0x8=10 0x9=100 Bit 4 : 7 FAN_SPEED FactorThe Factor of fan speed 0x0=Fan speed relevant commands not supported 0x4=0.001 0x5=0.01 5 0x6=0.1 0x7=1.0 0x8=10 0x9=100 byte 2 : Bit 0 : 3 TEMPERATURE_1 FactorThe Factor of internal ambient temperature 0x0=internal ambient temperature relevant commands not supported 0x4=0.001 0x5=0.01 0x6=0.1 0x7=1.0 0x8=10 byte 3 : 0x9=100 Bit 0 : 3 IIN FactorThe Factor of AC current 0x0=AC current relevant commands not supported 0x4=0.001 0x5=0.01 0x6=0.1 0x7=1.0 0x8=10 0x9=100 0xA~0xF= Reserved 31 SYSTEM_STATUS: High byte Definition Bit 7 --- Bit 6 --- Low byte Bit 7 Bit 6 Definition --- EEPER Bit 5 --- Bit 4 --- Bit 5 Bit 4 INITIAL _STATE ADL_ON Bit 3 --Bit 3 --- Bit 2 --Bit 2 Bit1 --Bit1 PFC_OK DC_OK Bit 0 --Bit 0 M/S Low byte : Bit 0 M/Sparallel mode status 0Current device is Slave 1Current device is Master Bit 1 DC_OKSecondary DD output voltage status 0Secondary DD output voltage status TOO LOW 1Secondary DD output voltage status NORMAL 5 Bit 2 PFC_OKPrimary PFC status 0Primary PFC OFF or abnormal 1Primary PFC ON normally Bit 4 ADL_ONActive dummy load control status 0 = Active dummy load off/function not supported 1 Active dummy load on Bit 5 INITIAL_STATE: Device initialized status 0In initialization status 1NOT in initialization status Bit6 EEPEREEPROM data access error 0EEPROM data access normal 1EEPROM data access error When an EEPROM data access error occurs, the supply shuts down and then entering protection mode with the LED indicator off. It only can be recovered after the EEPROM error condition is resolved. 32 SYSTEM_CONFIG : High byte Definition Bit 7 --- Bit 6 --- Low byte Definition Bit 7 --- Bit 6 --- Bit 5 --Bit 5 --- Bit 4 --Bit 4 --- Bit 3 --Bit 3 --- Bit 2 Bit1 Bit 0 --- --- --- Bit 2 Bit1 Bit 0 OPERATION_INIT CAN_CTRL Low byte : Bit 0 CAN_CTRLCANBus communication control status 0The output voltage/current defined by control over SVR 1The output voltage, current, ON/OFF control defined by control over CANBus (VOUT_SET, IOUT_SET, OPERATION) Bit1:2 OPERATION_INITPre-set value of power on operation command 0b00Power OFF, pre-set 0x00(OFF) 5 0b01Power ON, pre-set0x01(ON) 0b10Pre-set is previous set value 0b11not used, reserved BIDIR_CONFIG: High byte Bit 7 Definition --Low byte Bit 7 Definition --- Bit 6 --Bit 6 --- Bit 5 --Bit 5 --- Bit 4 --Bit 4 --- Bit 3 --Bit 3 --- Bit 2 --Bit 2 --- Bit1 Bit 0 --- --- Bit1 Bit 0 --- MODE Low byte : Bit 0 MODE: Bidirectional mode configuration 0Bi-direction auto-detect mode. DIR_CTRL and C/D control (analogy) UN-controllable. 1Bi-direction battery mode. DIR_CTRL and C/D control (analogy) controllable 33 5.10.4 CANBus value range and tolerance: (1)Display parameters CANBus Command Model Display value range Tolerance 0x0050 READ_VIN ALL 180~264V ±10V 12V 0~15V ±0.12V 24V 0x0060 READ_VOUT 48V 0~28V 0~56V ±0.24V ±0.48V 96V 0~112V ±0.96V 12V -180~216A ±4A 24V 0x0061 READ_IOUT 48V -90~108A -45~54A ±2A ±1A 96V -22.5~27A ±0.5A 0x0062 READ_TEMPERATURE_1 ALL -40~110 ±5 5 (2)Control parameters (Bi-direction auto-detect mode) CANBus Command Model Adjustable range 0x0000 OPERATION ALL 00h(OFF)/01h(ON) 12V 10~15V 0x0020 VOUT_SET 24V 19~28V 48V 38~65V 96V 76~112V 12V 10~15V 24V 0x0120 REVERSE_VOUT_SET 48V 19~28V 38~65V 96V 76~112V 12V +36~+198A 0x0030 IOUT_SET 24V +18~+99A 48V +9~+49.5A 96V +4.5~+24.75A 12V -153 ~-36A 24V 0x0130 REVERSE_IOUT_SET 48V -76.5~-18A -38.3~-9A 96V -19.1~-4.5A 0x0140 BIDIRECTIONAL_CONFIG ALL 00h(CV)/01h(Battery) 0x00C2 SYSTEM_CONFIG ALL N/A Tolerance N/A ±0.12V ±0.24V ±0.48V ±0.96V ±0.12V ±0.24V ±0.48V ±0.96V ±4A ±2A ±1A ±0.5A ±4A ±2A ±1A ±0.5A N/A N/A Default 01h(ON) 12V 24V 48V 96V 12V 24V 48V 96V 198A 99A 49.5A 24.75A -153A -76.5A -38.3A -19.1A 00h(CV) 02h 34 (3)Control parameters (Bi-direction battery mode) CANBus Command 0x0000 OPERATION 0x0001 DIRECTION_CTRL Model ALL Adjustable range 00h(OFF)/01h(ON) ALL 00h(Charge)/ 01h(Discharge) Tolerance N/A Default 01h(ON) N/A 00h(Charge) 12V 10~15V ±0.12V 12.6V 0x0020 VOUT_SET 24V 19~28V 48V 38~65V ±0.24V ±0.48V 25.2V 50.4V 96V 76~112V ±0.96V 100.8V 12V 10~15V ±0.12V 10V 24V 0x0120 REVERSE_VOUT_SET 48V 19~28V 38~65V ±0.24V 19V ±0.48V 38V 96V 76~112V ±0.96V 76V 5 12V +36~+160A ±4A 160A 0x0030 IOUT_SET 24V +18~+80A 48V +9~+40A ±2A 80A ±1A 40A 96V +4.5~+20A ±0.5V 20A 12V -120 ~-36A ±4A -120A 24V 0x0130 REVERSE_IOUT_SET 48V -64.3~-18A -32.2~-9A ±2A ±1A -64.3A -32.2A 96V -16.1A~-4.5A ±0.5V -16.1A 0x0140 BIDIRECTIONAL_CONFIG ALL 00h(AD)/01h(BAT.) N/A 00h(AD) 0x00C2 SYSTEM_CONFIG ALL N/A N/A 02h 5.11 Restore Factory Default Setting Users could set the device into factory default by following steps ( command 0x0000, 0x0020, 0x0120, 0x0030, 0x0130, 0x0140, 0x00C2): (1) Set all DIP switch positions (device address) to ON (2) Power on in REMOTE OFF mode (no output at this step) (3) After power on, in 15 seconds, switch all DIP switch from ON to OFF and then switch ALL back to ON position. (4) Green LED will blink 3 times if set successfully (5) Factory default setting will be restored after re-power on. DIP switch diagram is as shown below. OFF ON 1 2 3 35 6.Protections and Trouble Shooting 6. 1 Protections 6.1.1 Anti-islanding Protections BIC-2200 is designed to refer to IEC 62116(2008), the supply shuts off within 2 seconds when AC is cut or abnormal. Please be aware that it is necessary to install an AC circuit breaker that complies with grid-tie standard in your country before the supply. 6.1.2 Over Temperature Protection (OTP) and Alarm Built-in thermal detection circuit, once the internal temperature exceeds a threshold value, the supply will shut down automatically (the fans will still be running to cool down the supply). Please switch off the supply, remove all possible causes and then leave the supply cooling down to a normal working temperature (approximate 10 minutes - 1 hour) before repower on again. Maximum output current 4mA. 6 CN46 T-ALARM 9 BIC-2200 GND-AUX 2,4 CN46 T-ALARM to GND-AUX Condition -0.5~0.5V Normal Temp. 4.5~5.5V Abnormal temp. 6.1.3 AC Fail Protection When AC voltage/frequency is abnormal, BIC-2200 will enter protection mode to prevent damaging itself or affect quality of the grid no matter which conversion it is, D/A or A/D. The supply will restore automatically when AC voltage/frequency back to normal. 6.1.4 Short Circuit Protection When there is short circuit at AC/DC end of BIC-2200, the supply will enter protection mode and shut down. Repower on to restore after short-circuit condition is resolved. 36 6.1.5 Over Current Protection In AC to DC conversion, when the load current exceeds 110%±5% of the rated current, protection mode will be triggered. Repower on to restore after over-current condition is resolved. 6.1.6 DC Over Voltage Protection When the DC end voltage is too high, the DC over-voltage protection circuit will be triggered. Repower on to restore after over-voltage condition is resolved. 6.2 Trouble Shooting Failure State Possible Cause Suggested Solution The supply is not working Remote OFF Make sure remote ON/OFF is connected to +5V 6 AC/DC or DC/AC conversion is incorrect The setting voltage doesn't match actual DC end voltage If it is bi-direction auto-detect mode, please refer to 5.1.2. If it is bi-direction battery mode, please refer to 5.1.3.3 The ambient temperature Re-start the supply after temperature too high dropped back LED shows abnormal indication DC load current too high AC voltage/frequency abnormal Re-start the supply after reducing DC load current Re-start the supply after AC voltage/frequency is within a normal range Battery or load voltage too high Re-start the supply after DC end voltage is within a normal range If you are unable to clarify the problem you are facing, please contact MEAN WELL or any of our distributors for repair service. 7.Warranty This product provides five years warranty under normal usage. Do not replace parts or any form of modification to the product in order to keep the warranty effectively. MEAN WELL possesses the right to adjust the content of this manual. Please refer to the latest version of our manual on our website. https://www.meanwell.com MEAN WELL WEB User's Manual Video 7 37 38 N o . 2 8 , Wu q u a n 3 r d R d . , Wu g u D i s t . , N e w Ta i p e i C i t y 2 4 8 , Ta i w a n