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User Manual for ECOLAB models including: BW7-P, BF4-P, BF8-P, Control Panel for Hybrid Units, BW7-P Control Panel for Hybrid Units
110007941B 6 Software Manual 3.3 Run Mode 3.3.1 Single Booster with high and low pressure The following screen displays will appear when the unit is in Run Mode.
File Info : application/pdf, 26 Pages, 1.74MB
DocumentDocumentSoftware Manual Control Panel for Hybrid Units Models: BW7-P BF4-P BF8-P Software Manual ............................................ EN 1-24 V. 5.02 1. Description 3 2. DISPLAY LAYOUT 3. MODES 3.1 Power On 3.2 Standby 3.3 Run Mode 3.3.1 Single Booster with high and low pressure 3.4 Power Off 3.5 Error Mode 4. CONTENT OF MAIN- AND SUBMENUS 5. OVERVIEW OF MAIN- AND SUB-MENUS 5.1 Content of the Info menu 5.2 Content of the Errors menu CAUSE & REMEDY 5.2.1 Error List 5.3 Content of the Setup sub menu Settings 5.4 Content of Setup menu 5.4.1 Submenu Language & Units 5.4.2 Submenu Supply tank 5.4.3 Submenu Communication 5.4.4 Submenu Settings 5.4.5 Submenu Installation 5.4.6 Submenu Reset 5.5 Content of Readings 6. UPGRADE FIRMWARE 6.1 Upgrade display using USB Cable 6.2 Upgrade display using IrDA Cable 6.3 Upgrade Inverter 110007941B Software Manual 4 5 5 5 6 6 7 7 8 9 10 11 11 13 14 16 16 17 17 17 17 18 19 19 21 23 2 1. Description This software manual describes the operation of the control panel of the advanced Single Booster unit (SB and SBHL). The advanced SB unit is operated via the control panel (see below illustration). 1. OFF Button (1) switches OFF the unit. 2. ON/STANDBY Button (2) switches ON the unit. 3. ERROR Error light indicator (3). 5 4 3 2 1 4. NAVIGATION BUTTONS The four "arrow" navigation buttons (4) are used for navigation in the display menu. Pressing the "OK" button activates the menu and confirms any activity displayed. 5. DISPLAY 110007941B 3 Software Manual 2. Display layout (1) Example: ER Standard pressure: 25 bar (2) Standard ERA + OK - pressure: 25 bar (1) When switched on the display will show an arrow symbol in the top right corner equivalent to the active navigation buttons on the control board. The arrows illustrate that it is possible to scroll up and down between the menus. Scrolling to the right makes it possible to enter a value. Set the value scrolling up (+) or down (-) to set the value higher or lower accordingly. Confirm by pressing ok. (2) A letter combination for easy reference in connection with service work will appear in the top right corner of the display. 110007941B 4 Software Manual 3. Modes 3.1 Power On The very first time the unit is switched on, we recommend setting date and time in the Setup menu, settings, display EP. If date and time is not set, date and time will count from the pre-set default date and time. EP Date & time 2006-01-01 12:00 Set date and time using navigation buttons. Set date & time 2006-01-01 12:00 Confirm by pressing OK button. 3.2 Standby The start up display will look as the one below. ECOLAB Pegasus 12:00:00 Display for SB model with High- and Low pressure - Select either HP or LP using arrows up & down. 110007941B 5 Software Manual 3.3 Run Mode 3.3.1 Single Booster with high and low pressure The following screen displays will appear when the unit is in Run Mode. SP HIGH (25 bar) P=0 BAR T=0 °C Screen display for High pressure unit in Run Mode. Scroll down to return to STANDARD pressure. HP SP STANDARD (25 bar) P=0 BAR T=0 °C SP LOW (12 bar) P=0 BAR T=0 °C Screen display STANDARD pressure. Scroll up to choose HP and scroll down to choose LP. Screen display for Low Pressure unit in Run Mode. Scroll up to return to STANDARD pressure. Please note that you will remain in HIGH or LOW pressure Run Mode until otherwise is selected. 110007941B 6 Software Manual 3.4 Power Off When the unit is off the display will only show a small dot in the top right corner. In Off mode it is possible to access all menus without the pump running by pressing the OK button on the panel. Dot is equivalent to the OK confirm button on the panel. 3.5 Error/Warning ERROR WARNING In case of an error, " ERROR" will appear on the display screen. Press the OFF button to switch of unit. If the error remains when the unit is switched ON again, please Press right arrow to see current error. In case of a warning, "WARNING" will appear on the display screen. When a warning is detected the machine will either stop or run with limited performance until the cause of the warning has been improved (eg. inlet pressure). To see further error/warning list and possible cause and remedy go to section 5.2. 110007941B 7 Software Manual 4. Content of Main- and Submenus The control panel contains the below main menu screen displays. Scroll between the menus using the navigation buttons. Each main menu contains submenus which will be described subsequently. A i Info B Errors C Setup R Readings 110007941B 8 Software Manual 5. Overview of Main- and Sub-menus 1. Info (A) 1 Counters total (AA) 2 Counters trip (AB) 3 Service center(AD) 4 Machine info (AE) 2. Errors (B) 3. Setup (C) (default password 6802) 1 Password (CA) 2 Settings (E) Post run time (ED) Dry run level (EE) Standard pressure (ER) High pressure (EA) Low pressure (EB) Startup method (EY) Pressure start level(EX) Startup delay (EW) Quick Start level (EC) Auto off delay (EZ) Accelleration time (EU) Date & Time (EP) Service text (EJ) Inverter power (EO) Backlight intensity (EI) Display contrast (EV) User password (EL) Standard settings (EK) 3 Languages & units (F) Language (FA) Units (FB) 4 Supply Tank (H) Tank control OFF (HA) LLA Detect Delay (HB) 5 Communication (I) Firmware Upgrade by cable (IC) Firmware Upgrade by infrared (ID) 6. I/O Settings (J) Output 1 (JA) Output 2 (JB) Input (JC) 7. Installation (K) Install password (KA) 8 Resets (D) Reset trip counters(DA) 4. Readings (R) Pump state (RA) Outlet pres. (RB) Water temp (RC) Supply pressure (RD) Flow Status (RF) 110007941B 9 Software Manual 5.1 Content of the Info menu Please note that the Info menu is only for display all data must be typed in via the setup menu! A i Info AA Counters total TOTAL AAA Power 0kWh Hours 0h Displays accumulated consumption of power and operation hours. AB Counters trip TRIP ABA Power 0kWh Hours 0h Displays accumulated consumption of power and operation hours.To reset the trip counter go to the setup menu. AD Service center SERVICE ADA Enter TEXT HERE Displays name and tel. no. of service technician. AE Machine info INFO AEA SW ID:5.02 5-14 HW ID:HYBRID CT ID:1.01 This display view is only ment as an example, SW ID and CT ID shows the current SW version. Displays Software version and Pump size, machine configuration and inverter software version. 110007941B 10 Software Manual 5.2 Content of the Errors menu CAUSE & REMEDY Example of Error log screen display: All error occurrences will be stamped with date and time. E indicates Error number. P indicates Pump number. E0\P1 2006-01-01 C1 Inverter Error BA 12:00 E0\P1 2006-01-01 C1 Inverter Error BA 12:00 The error log stores up to 1000 occurrences. When max. memory is reached, the errors will be deleted according to "First in" First out" principle. 5.2.1 Error List Error C1 Inverter Error Cause 1. Frequency inverter in error state C2 Low Supply 1. Insufficient water supply Pressure C3 High Water Temp. 1. Water pump top temperature is above 80° 2. Water consumption is too low (pump column has been overheated) C4 High Motor Temp. 1. Insufficient cooling of motor 2. The ambient temperature is above 40° C5 High Supply Temp. C6 Low Sensor Supply Voltage 1. Water inlet temperature is above 70° 1. Voltage supply for sensors too low C7 No Response Error C8 Low Tank Level 1. No communication between display and control board 1. Insufficient water supply 2. Water supply valve not open C9 High Tank Level 1. Water supply valve not closed C11 Warning Cri. Inlet press. 1. Insufficient water supply 2. Booster will return to standby mode after 20 sec. If this error occurs 3 times within 20 min. Error C2 occurs. C13 Warning Low inlet press. 1. Insufficient water supply. The machine will keep on working as always, but the maximum speed of the pump will be reduced until sufficient inlet pressure is present. 110007941B Software Manual Remedy 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still occurs, please contact your local service technician. 1. Secure sufficient water supply pressure. 2. Check inlet filter for impurities/rinse filter 3. Contact your local service technician. 1. Lower the inlet water temp. (max 70°C) 2. Secure sufficient water consumption 3. Contact your local service technician. 1. Secure that all air channels are open and not blocked by impurities 2. Lower ambient temperature 1. Lower the water temp. (max 70°C) 2. Contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Contact your local service technician. 1. Check correct water supply 2. Secure suffcient air supply to valve 3. Contact your local service technician. 1. Secure sufficient air supply to the valve. 2. Contact your local service technician. 1. Secure suffcient water supply or reduce consumption 2. Check inlet filter for impurities/rinse filter 3. Contact your local service technician. 1. Secure sufficient water supply or reduce consuption 2. Check inelt filter for impurities/Rinse filter 11 C14 Warning leakage start 1. Booster start condition changed to flow, due to leakage in pipe C20 Low Sensor Signal P-Pumptop C21 Low Sensor Signal T-Pumptop C22 Low Sensor Signal P-Inlet 1. Pressure signal from pumptop sensor, out of range 1. Temparature signal from pumptop, sensor, out of range 1. Pressure signal form inlet sensor, out of range C23 Low Sensor 1. Temperature signal from inlet sensor, out of range Signal T-Inlet C24 Low Sensor 1. Signal from block sensor, out of range Signal block C25 Low Sensor 1. Signal from flow sensor, out of range Signal flow C30 High Sensor Signal P-Puumptop C31 High Sensor Signal T-Pumptop C32 High Sensor Signal P-Inlet 1. Pressure signal from pumptop sensor, out of range 1. Temperature signal from pumptop sensor, out of range 1. Pressure signal from inlet sensor, out of range C33 High Sensor 1. Temperature signal from inlet sensor, out of range Signal T-Inlet C34 High Sensor 1. Signal from block sensor, out of range Signal block C35 High Sensor 1. Signal from flow sensor, out of range Signal flow C40 Sensor Load 1. Supply voltage for pumptop sensor too low. Pumptop Sensor 2. Pumptop sensor using too much current C41 Sensor Load 1. Supply voltage for inlet sensor too low Inlet sensor 2. Inlet sensor using too much current C42 Sensor Load 1. Supply voltage for block sensor too low Block sensor 2. Block sensor using too much current C43 Sensor Load 1. Supply voltage for flow sensor too low Flow sensor 2. Flow sensor using too much current C45 Inverter Module temp. C46 Inverter Board temp." 1. Water consumption too high 2. Ambient temperature too high" 1. Water consumption too high 2. Ambient temperature too high 3. Load at Board high" 1. Check for leakage in pipe system. 2. Press "off" button 3. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Press "off" button 2. If error reoccurs, contact your local service technician. 1. Lower the load for inverter 2. Lower the ambient temperature" 1. Lower the load for inverter 2. Lower the ambient temperature 3. lower the load at board" 110007941B 12 Software Manual 5.3 Content of the Setup sub menu Settings The Setup Main menu contains the below submenus, which will be described subsequently. C Setup CA Password 0000 E S Settings F L Languages & units H Supply tank I PC Communication J I/O Settings K Installation D R Reset 110007941B 13 Software Manual 5.4 Content of Setup menu CA Password 0000 E S Settings ED Post run Time: 20 sec. Post run EDA + OK - Time: 20 sec. Password Note: Default user password is 6802. Enter the settings menu to change the default password. To avoid unintended access to the system the your local service technician. can insert a blocking preventing access to the password controlled menus. Set Post run time. EE Dry run level: 0.5 bar Dry run EEA + OK - level: 0.5 bar Set dry run level. ER Standard pressure: 25 bar Standard ERA + OK - pressure: 25 bar Set standard pressure. EA High High EAA + OK - pressure: 25 bar pressure: 25 bar Set high pressure. EB Low pressure: 12 bar Set low pressure. EY Startup Method: Pressure Low EBA + OK - pressure: 12 bar EYA + OK - Set Startup Method: Pressure EX Pressure Start Level: 8 bar EXA + OK - Set Pres. Start Level: 8 bar EW Startup Delay:10 sec EWA + OK - Set Startup Delay: 10 sec. EC Quick start level: Off Quick start level: Off ECA + OK - Set Quick start level. 110007941B 14 Software Manual 110007941B Software Manual EZ Autooff Delay:OFF EZA + OK - Set auto off Delay: OFF EU Accelleration Ramp: 3 sec Set Acc. EUA + OK - Ramp: 3 sec Date & time 2006-01-01 EP 12:00 Set date & time 2006-01-01 12:00 Set date and time SERVICE EJ Enter TEXT HERE SERVICE EJA + OK - Enter TEXT HERE Enter name and tel. no of Your local service technician. EO Inverter power: 11000W Inverter EOA + OK - power: 11000W Set rated power of frequency inverter EI Backlight intensity: 75 % Backlight EIA + OK - intensity: 75 % Set the backlight intensity. EV Display Contrast:8 EVA + OK - Set display Contrast: 8 EL User Password: 6802 ELA Password 6802 Create new user password (default 6802). EK Standard settings Reset? EKA OK Reset to standard factory settings. 15 5.4.1 Submenu Language & Units F L Languages & units FA Language: English FB Units: Metric 5.4.2 Submenu Supply tank H Supply tank HA Tank Control: OFF HB LLA Detect Delay: 3 sec FAA + OK - Language: English Units: Imperial FBA + OK - Tank HAA + OK - Control: OFF HBA + OK - LLA Detect Delay: 3 sec 5.4.3 Submenu Communication* I PC Communication IC Firmware upgrade by cable ID Firmware upgrade by infrared ICA OK Confirm Firmware Upgrade ? Upgrade Ready Power Cycle and Start PC App. IDA OK Confirm Firmware Upgrade ? Upgrade Ready Power Cycle and Start PC App. *For the use of authorized Your local service technician only. 110007941B 16 Software Manual 5.4.4 Submenu I/O Settings J I/O Settings JA Output 1 Cfg: None Output 1 JAA + OK - Cfg: None JB Output 2 Cfg: None JBA + OK - Set Output 2 Cfg: None JC Input Cfg:None Set Input Cfg: None JCA + OK - Output 1 options: · None No function · Error Active if an error are detected · Run/Stop Active if booster is running and not active when it is stopped. · Standby /off - active if booster is running or in standby. Output 2 options: · None No function · Delay start Gives a signal at this port, before starting the pump. The length of the delay is set in the settings menu, startup delay. This function could for instance be used to secure start up of prepressure pump before starting the unit. Input · · · · None No function Release unit unable to start before this signal is present. Setpoint Output pressure is controlled by external voltage source. Chem. Low - Low level in chemistry can 110007941B 17 Software Manual 5.4.5 Submenu Installation K Installation * For the use of authorised Your local service technician only. 5.4.6 Submenu Reset D R Reset DA Reset trip counters? Reset? DAA OK 5.5 Content of Readings R Readings RA Pump state 82Hz RB Outlet pres. 24 bar RC Water temp. 29°C RD Supply pressure 2.5 bar RF Flow status No Flow 110007941B 18 Software Manual 6. Upgrade Firmware Upgrading from software 5.02 or higher. 6.1 Upgrade display using USB Cable 1. Connect USB cable (Item No. 110007887) to PC USB port (Remove other USB cables connected to PC) 2. Connect Display cable to USB cable 3. In the menu go to, Setup->"password"->Communication-> Firmware upgrade by cable- >Confirm Firmware upgrade and press "OK" 4. Display should now be looking like this: Upgrade Ready Power Cycle and Start PC App. 5. Disconnect display from usb cable and connect it again (Power cycle) 6. Make sure the Green "ON" led and the red "OFF" led at the display is both on, display is blank 7. Startup PC program FWU200.exe (can be downloaded from Nilfisk Food website) 8. Window should be looking like this 9. Press "Browse" button 10. Select the file you will use for upgrade. Software File can be downloaded from Nilfisk Food website. The name of the file should end with ".hex". Ex V4.14_SB_DISP.hex 11. When the file is located press "Open" in browser window 12. The file name will now be written in file text line 110007941B 19 Software Manual 13. Press UPGRADE button in FWU 200 tool 14. After a short while the FWU tool should start upgrading, the upgrade button should turn Yellow and change to "RUNNING" 15. The progress bar "Program" must go to the end before the upgrade is complete (less than 1 minute) 16. When the upgrade is complete the FWU tool should be looking like this, Button turns Green and text changes to "DONE/NEW" 17. Now the display is upgraded 18. To verify software version in display, in the menu go to, Info->Machine info 19. Here you will find display software version and control software version. SW ID "Display software", HW ID "type of device", CT ID Controller board software(if display is not connected to a control board, control software will be 0/300) 110007941B 20 Software Manual 6.2 Upgrade display using IrDA Cable 1. Connect power to equipment 2. In the menu go to, Setup->"password"->Communication-> Firmware upgrade by Infrared- >Confirm Firmware upgrade and press "OK" 3. Display should now be looking like this: Upgrade Ready Power Cycle and Start PC App. 4. Turn Off equipment and turn it on again (Power cycle) 5. Make sure the All three led's are on (Green "ON", red "ERROR" and red "OFF") and the display is blank 6. Connect Irda module (Item No. 110001558) to PC USB port 7. Place Irda module on display module like this 8. Startup PC program FWU200.exe (can be downloaded from Nilfisk Food website) 9. Window should be looking like this 10. Press "Browse" button 11. Select the file you will use for upgrade. Software File can be downloaded from Nilfisk Food website. The name of the file should end with ".hex". Ex V4.14_SB_DISP.hex 12. When the file is located press "Open" in browser window 13. The file name will now be written in file text line 110007941B 21 Software Manual 14. Press UPGRADE button in FWU 200 tool 15. After a short while the FWU tool should start upgrading, the upgrade button should turn Yellow and change to "RUNNING" 16. The progress bar "Program" must go to the end before the upgrade is complete (less than 1 minute) 17. When the upgrade is complete the FWU tool should be looking like this, Button turns Green and text changes to "DONE/NEW" 18. Now the display is upgraded 19. To verify software version in display, in the menu go to, Info->Machine info 20. Here you will find display software version and control software version. SW ID "Display software", HW ID "type of device", CT ID Controller board software(if display is not connected to a control board, control software will be 0/300) 110007941B 22 Software Manual 6.3 Upgrade Inverter 1. Power off unit using service switch (wait for unit to discharge approximately 5 min.) 2. Open Inverter box 3. Disconnect the Display cable connected to either of the two modbus terminals 4. Connect the usb cable (110007946) to either one of the modbus connectors 5. Connect usb cable to PC 6. Power on inverter by using service switch (AWARE OF HIGH VOLTAGE IN INVERTER!) 7. Start up Firmware upgrade program (Can be downloaded from Nilfisk FOOD web) 8. Click browse to select upgrade file *.hex (Can be downloaded from Nilfisk FOOD web) 9. Click in Serial port up/down to select the com port for USB cable, if comport is not showing press "refresh" button 10. If necessary change inverter ID to match Inverter ID, Default is 1 11. Press Upload Firmware, and wait for progress bar to reach the end and turn green 12. The progress bar will start moving 110007941B 23 Software Manual 13. Power off unit using service switch (wait for unit to discharge approximately 5 min.) 14. Disconnect the usb cable from inverter 15. Connect the display to modbus connector again 16. Mount the lit of the inverterbox 17. Turn unit back on. 110007941B 24 Software Manual 110007941B 25 Software Manual No.: 110007941B 06/2021 Printed in Denmark