Uni Trac
Instruction Manual
Brand: TRACTIAN
About your Uni Trac
TRACTIAN System
Through online and real-time monitoring of machine condition, the TRACTIAN system provides solutions to optimize day-to-day processes and reliability.
The system integrates analog and digital sensors with mathematical models, generating alerts that prevent unplanned equipment downtime and high costs resulting from inefficiencies.
Uni Trac
The Uni Trac sensor samples analog and digital data through a universal physical interface, processes the data, and sends it to the platform via the Smart Receiver Ultra.
The Uni Trac is powered by a lithium battery and has a 3-year lifespan on default settings.
Simply attach the sensor to the asset, configure the interface, and start using the system.
Installation
The ideal installation location for the Uni Trac depends on the interface used.
As the device communicates via radio waves, it is important that it is not installed inside metal panels, which act as signal blockers.
The sensor is IP69K rated, designed to be used in harsh environments and withstand adverse conditions, such as water jets and dust.
Smart Receiver Ultra
The Smart Receiver Ultra communicates with sensors within a range of 330 feet in obstacle-filled environments and 3300 feet in open fields, depending on the plant's topology. To install more sensors or cover greater distances, additional receivers are required.
It is best to position the receiver in a high and central location relative to the sensors for optimal performance.
Intuitive Platform
Data samples and analyses are intuitively displayed on the TRACTIAN platform or app, easily accessible via computer or mobile device, enabling integrations with other systems.
The platform also allows complete control of operations with an hour meter, correlation with different variables, and the creation of specific indicators.
Fault Detection and Diagnosis
The unique TRACTIAN analysis system allows for precise detection of process faults.
The algorithms are constantly trained and optimized based on feedback from field analyses, and supervised by the TRACTIAN team of experts.
Thousands of data points are sampled daily in a system that identifies and diagnoses the operation in real time.
Precautions
- [Temperature Warning] DO NOT place the device on surfaces with temperatures exceeding 230°F (110°C).
- [Chemical Warning] DO NOT expose the device to solvents such as Acetones, Hydrocarbons, Ethers or Esters.
- [Water Warning] DO NOT submerge the device.
- [Impact Warning] DO NOT subject the device to excessive mechanical impact, dropping, crushing or friction.
- [Disclaimer] TRACTIAN DOES NOT take responsibility for damages caused by the use of devices outside the standards defined in this manual.
Activation and Safety
Access the platform by following the steps below:
- Go to app.tractian.com and fill in your e-mail.
- Log in through SSO using your e-mail.
The platform interface includes options for logging in via email or through Google SSO, allowing users to create an account or sign in.
Sensors
The Uni Trac is a sensor capable of sampling digital and analog signals from other sensors and systems and sending them to the platform. It is crucial to choose the right installation locations and ensure connectivity and data transmission.
Installation Locations
Choose elevated locations without obstacles between the sensor and the receivers. Avoid installing the sensor inside metal enclosures, as they can weaken the signal. Take advantage of the IP69K protection rating to ensure the sensor is installed in a suitable location.
IP69K Rating
- [Dust Protection] Complete protection against solid particles, including dust.
- [Water Protection] Protection against rain, water jets, and steam. Does not protect against submersion.
Mounting
The mounting magnets allow the sensor to be positioned on any metallic surface or tubular profile. The cavities enable it to be secured with a clamp.
Interfaces
The Uni Trac connects to other devices through a 4-pin external connector, available in screw or lever models. The terminal functions for each interface are detailed in the table below.
| Terminal | 4 to 20 mA | 0 to 10 V | Counter | I2C | RS485 |
|---|---|---|---|---|---|
| 1 - Brown | V+ | V+ | V+ | V+ | V+ |
| 2 - White | N/A | Signal | NPN/PNP | SCL | B (+) |
| 3 - Blue | GND | GND | GND | GND | GND |
| 4 - Black | Signal | N/A | NPN/PNP | SDA | A (-) |
Power Source
The Uni Trac allows for two power modes: external or internal.
External: Both the Uni Trac and the external sensor are powered by an external source. This mode is required for serial communications and configurations with reading intervals shorter than the standard.
Internal: In this mode, the Uni Trac is powered by its internal lithium battery, and the external sensor can be powered either externally or by the Uni Trac itself. The output voltage is configurable within the limits specified in the table.
| Mode | Voltage | Current | Reading Interval |
|---|---|---|---|
| External | 5 to 24 V | > 50 mA | N/A |
| Internal | 5 to 15 V | < 100 mA | < 100 ms |
WARNING! Check the polarity of the external power supply before connecting the cables and ensure that the voltage and current values are within limits.
Receivers
The Smart Receiver Ultra requires mains power. Ensure electrical connections are available near the installation locations.
DO NOT install the Smart Receiver Ultra inside metal electrical panels, as they may block the receiver's signal. Other materials such as plastic usually do not affect connectivity.
The ideal amount of receivers needed to cover a certain area depends on factors like obstacles (walls, machines, metal reservoirs) and other elements that may harm signal quality. It might be necessary to increase the number of receivers to ensure satisfactory coverage.
It is recommended to assess the environment's topography and the layout of assets to establish the quantity and adequate positioning of the receivers. Contact TRACTIAN experts for more detailed information.
Installation Locations
It is recommended to install the receiver in high places, facing the sensors. Also, look for places with no obstacles between the sensors and the receiver.
- [Ideal Location] Ideal
- [Acceptable Location] Not ideal, but acceptable
- [Inadequate Location] Inadequate position
Connectivity
Mobile Network
The Smart Receiver Ultra connects automatically to the best available LTE/4G network in your region.
Wi-Fi
If no mobile network is available or you prefer to connect via Wi-Fi, the connection is possible. Once plugged in, the receiver will turn on a white light and generate its own network. This network can be found in the Wi-Fi settings of nearby devices (smartphones or computers).
By connecting your device to the receiver's temporary network, you will access a form to fill out with your company's Wi-Fi information for the receiver to connect.
The receiver's own network is generated 10 seconds after being plugged in. If no device connects within 1 minute, the receiver searches for the best available mobile network.
Receiver Status Indicators
- Continuous White: Awaiting Connection
- Blinking Blue: Searching for connection
- Blinking Green: Sending data
- Continuous Green: Connected
- Blinking Red: Not connected
- Continuous Red: Damaged device
Metrics Registration
Follow these steps to register metrics on the platform:
- If the Asset to which this metric will be linked does not yet exist, click on "Add Asset" in the "Assets" tab of the platform and register the name and model of the machine.
- Then, click on "Add Metric" in the "Metrics" tab and register the name of the metric and the sensor code, along with the formula for processing the data, if necessary.
- Fill in the other intrinsic information for the metric, such as reading frequency, the responsible persons, and the asset to which this metric is associated, and click "Save".
- Now, simply access your asset on the platform to monitor real-time readings.
The platform displays historical data for assets, allowing users to visualize trends over time.
Battery Replacement
WARNING! Before replacing the battery, disconnect the sensor connector and take the Uni Trac to a suitable and well-lit location.
- Remove the 4 screws from the battery cover located on the underside of the Uni Trac.
- With the cover open, remove the used battery and replace it with a new one. WARNING: Check the polarity of the new battery before inserting it. Then, close the cover and tighten the screws.
- Done! Reconnect the external connector and enjoy your real-time data!
IMPORTANT! TRACTIAN recommends only using batteries with identical specifications as described in the Technical Specifications of this manual. Using unauthorized batteries voids the product warranty.
Uni Trac • Technical Specifications
| Category | Specification |
|---|---|
| Wireless Communication | |
| Frequency | 915MHz ISM |
| Protocol | IEEE 802.15.4g |
| Line of Sight Range | Up to 1km between sensor and receiver, depending on the industrial plant topology |
| Internal Environment Range | Up to 100m between sensor and receiver, depending on the industrial plant topology |
| Default Setting | Samples every 5 minutes |
| Physical Characteristics | |
| Dimensions | 40(L)x40(A)x36(P)mm, excluding the connector |
| Height | 79 mm |
| Weight | 120g |
| External Material Building | Makrolon 2407 |
| Fixation | The sensor can be attached to metallic surfaces using magnets or secured with clamps. |
| Installation Location Characteristics | |
| Rating | IP69K |
| Operating Temperature (ambient) | From -40°C to 90°C / -40°F to 194°F |
| Humidity | Suitable for installation in high humidity areas |
| Hazardous Locations | Not certified |
| Power Source | |
| Battery | Replaceable AA Lithium Battery, 3.6V |
| Typical Lifetime | 3 to 5 years, depending on the selected settings |
| Adverse Factors | Temperature, transmission distance, and data acquisition configuration |
| Cybersecurity | |
| Sensor to receiver communication | Encrypted AES (128 bits) |
| Certification | |
| FCC ID | 2BCIS-UNITRAC |
| IC ID | 31644-UNITRAC |
Uni Trac • 2D Drawing
The Uni Trac sensor has dimensions of 40mm (Length) x 40mm (Width) x 36mm (Depth), excluding the connector. Its height is 79mm and it weighs 120g. The external material is Makrolon 2407. The sensor can be attached to metallic surfaces using magnets or secured with clamps.
The connector has a length of 54mm, with an M12 fitting, and a diameter of 20mm at the fitting end, with an 18mm length for the threaded part.
Smart Receiver Ultra • Technical Specifications
| Category | Specification |
|---|---|
| Connections | |
| Physical input | Power supply and external antennas (LTE and Wi-Fi) |
| Physical output | LED to indicate functioning status |
| Wireless Communication | |
| Frequency | 915 MHz ISM and 2.4GHz ISM |
| Protocol | IEEE 802.15.4g and IEEE 802.11 b/g/n |
| Bands | 2.4 GHz: 14 frequency channels, dynamically assigned |
| Line of Sight Range | Sensors within 100 meters |
| Network Communication | |
| Mobile Network | LTE (4G), WCDMA (3G) e GSM (2G) |
| Mobile Frequencies | LTE B1/B2/B3/B4/B5/B7/B8/B28/B66/B40, WCDMA B1/B2/B5/B8, GSM 850/900/1800/1900 MHz |
| Wi-Fi Network | 802.11 b/g/n, 2.4 GHz, WPA2-Personal e WPA2-Enterprise |
| Wi-Fi Configuration | |
| Wi-Fi network setup | Captive Portal through a smartphone or a computer |
| Physical Characteristics | |
| Dimensions | 121 (W) x 170 (H) x 42 (D) mm / 4.8 (W) x 6.7 (H) x 1.7 (D) in |
| Cable Length | 3m or 9.8ft |
| Attachment | Nylon cable ties |
| Weight | 425g or 15oz, excluding cable weight |
| External Material | Lexan™ |
| Environmental Characteristics | |
| Operation Temperature | From -10°C to +60°C (14°F to 140°F) |
| Humidity | Maximum relative humidity of 95% |
| Hazardous Locations | For Hazardous Locations, request the Smart Receiver Ex to a TRACTIAN expert. |
| Power Source | |
| Power supply input | 127/220V, 50/60Hz |
| Power supply output | 5V DC, 15W |
| Other Specifications | |
| RTC (Real Time Clock) | Yes |
| Receiver Firmware Updates | Yes |
| Sensor Firmware Updates | Yes, when associated to a receiver |
| Certification | |
| FCC ID | 2BCIS-SR-ULTRA |
| IC ID | 31644-SRULTRA |
Smart Receiver Ultra • 2D Drawing
The Smart Receiver Ultra has dimensions of 121mm (Width) x 170mm (Height) x 42mm (Depth), or 4.8 inches (Width) x 6.7 inches (Height) x 1.7 inches (Depth). The cable length is 3 meters or 9.8 feet. It weighs 425g or 15oz, excluding the cable weight. The external material is Lexan™.
Regulatory Compliance
FCC Class A Information
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
- This device may not cause harmful interference.
- This device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. The radiated output power of this device meets the limits of FCC radio frequency exposure limits. This device should be operated with a minimum separation distance of 20 cm (8 inches) between the equipment and a person's body.
ISED Certification
This device complies with ISED Canada's licence-exempt RSSs. Operation is subject to the following two conditions:
- This device may not cause interference; and
- This device must accept any interference, including interference that may cause undesired operation of the device.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment.
The radiated output power of this device meets the limits of ISED Canada radio frequency exposure limits. This device should be operated with a minimum separation distance of 20 cm between the equipment and a person's body.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:
- L'appareil ne doit pas produire de brouillage, et,
- L'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Les changements ou modifications non expressément approuvés par la partie responsable de la conformité peuvent annuler le droit de l'utilisateur à utiliser l'équipement.
Cet appareil numérique de classe A est conforme à la norme canadienne NMB-003.
La puissance de sortie rayonné de cet appareil est conforme aux limites de la ISDE Canada limites d'exposition aux fréquences radio. Cet appareil doit être utilisé avec une distance minimale de séparation de 20 cm entre l'appareil et le corps d'une personne.
TRACTIAN