User Manual for Nilfisk models including: MD 421 Hybrid Compact Pegasus Mainstation, MD 421, Hybrid Compact Pegasus Mainstation, Compact Pegasus Mainstation, Pegasus Mainstation
Hybrid Compact Pegasus mainstation - Nilfisk Food
Discontined products downloads - Nilfisk Food
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DocumentDocumentSoftware Manual Control Panel for Pegasus Units Models: MD 421 MD 422 EN Software Manual ............................................ 1-18 V. 4.14 1. DESCRIPTION 3 2. DISPLAY LAYOUT 4 3. MODES 5 3.1 Power On 5 3.2 Standby 5 3.3 Power off 6 3.4 Error / Warning 6 4. CONTENT OF MAIN- AND SUBMENUS 7 5. OVERVIEW OF MAIN- AND SUB-MENUS 8 5.1 Content of the Info menu 9 5.2 Content of the Errors menu CAUSE & REMEDY 9 5.2.1 Error List 9 5.3 Content of the Setup menu 11 5.3.1 Submenu setting 12 5.3.2 Submenu Language & Units 12 5.3.3 Submnenu Installation 12 5.4 Content of Readings 13 6. UPGRADE FIRMWARE 14 6.1 Upgrade using USB Cable 14 6.2 Upgrade using IrDA Cable 16 6.3 Upgrade Controller Board 18 110003604B-EN 2 Software Manual_Pegasus. 1. Description This software manual describes the operation of the control panel of the Single Booster unit. The unit is operated via the control panel (see below illustration). 1. OFF Button (1) switches OFF the unit. 2. ON/STANDBY Button (2) switches ON the unit. 5 4 3. ERROR 3 2 Error light indicator (3). 1 4. NAVIGATION BUTTONS The four "arrow" navigation buttons (4) are used for navigation in the display menu. Pressing the "OK" button activates the menu and confirms any activity displayed. 5. DISPLAY 110003604B-EN 3 Software Manual_Pegasus. 2. Display layout (1) Example: ER Standard pressure: 25 bar (2) Standard ERA + OK - pressure: 25 bar (1) When switched on the display will show an arrow symbol in the top right corner equivalent to the active navigation buttons on the control board. The arrows illustrate that it is possible to scroll up and down between the menus. Scrolling to the right makes it possible to enter a value. Set the value scrolling up (+) or down (-) to set the value higher or lower accordingly. Confirm by pressing ok. (2) A letter combination for easy reference in connection with service work will appear in the top right corner of the display. 110003604B-EN 4 Software Manual_Pegasus. 3. Modes 3.1 Power On The very first time the unit is switched on, we recommend setting date and time in the Setup menu, settings, display EP. If date and time is not set, date and time will count from the pre-set default date and time. EP Date & time 2006-01-01 12:00 Set date and time using navigation buttons. Set date & time 2006-01-01 12:00 Confirm by pressing OK button. 3.2 Standby The start up display will look as the one below. Nilfisk FOOD Pegasus 12:00:00 110003604B-EN 5 Software Manual_Pegasus. 3.3 Power Off When the unit is off the display will only show a small dot in the top right corner. In Off mode it is possible to access all menus without the pump running by pressing the OK button on the panel. Dot is equivalent to the OK confirm button on the panel. 3.4 Error/Warning ERROR WARNING In case of an error, " ERROR" will appear on the display screen. Press the OFF button to switch of unit. If the error remains when the unit is switched ON again, please Press right arrow to see current error. In case of a warning, "WARNING" will appear on the display screen. When a warning is detected the machine will either stop or run with limited performance until the cause of the warning has been improved (eg. inlet pressure). To see further error/warning list and possible cause and remedy go to section 5.2. 110003604B-EN 6 Software Manual_Pegasus. 4. Content of Main- and Submenus The control panel contains the below main menu screen displays. Scroll between the menus using the navigation buttons. Each main menu contains submenus which will be described subsequently. A i Info B Errors C Setup R Readings 110003604B-EN 7 Software Manual_Pegasus. 5. Overview of Main- and Sub-menus 1. Info (A) 1 Info (AEA) 2. Errors (B) 3. Setup (C) (default password 6802) 1 Password (CA) 2 Settings (E) Standard pressure (ER) Auto off delay (EZ) Date & Time (EP) 3 Languages & units (F) Language (FA) Units (FB) 4 Communication (I) Get Errorlog by cable (IA) Get errorlog by infrared (IB) Firmware Upgrade by cable (IC) Firmware Upgrade by infrared (ID) 5 Installation (K) Install Password(KA) 6 Communication (I) Get Errorlog by cable (IA) Get Errorlog by infrared (IB) Firmware Upgrade by cable (IC) Firmware Upgrade by infrared (ID) 4. Readings (R) Pump state (RA) Pump-top pres. (RB) Pump-top temp (RC) Supply pressure (RD) Supply temp. (RE) Flow Status (RF) 110003604B-EN 8 Software Manual_Pegasus. 5.1 Content of the Info menu Please note that the Info menu is only for display all data must be typed in via the setup menu! A i Info INFO AEA SW ID:V4.00 5-14 HW ID:MB CT ID:8/400 This display view is only ment as an example, SW ID and CT ID shows the current SW version. Displays Software version and Pump size, machine configuration and controller software version/ID. 5.2 Content of the Errors menu CAUSE & REMEDY Example of Error log screen display: All error occurrences will be stamped with date and time. E indicates Error number. P indicates Pump number. E0\P1 2006-01-01 C1 Inverter Error BA 12:00 E0\P1 2006-01-01 C1 Inverter Error BA 12:00 The error log stores up to 1000 occurrences. When max. memory is reached, the errors will be deleted according to "First in" First out" principle. 5.2.1 Error List Error C1 Inverter Error Cause 1. Frequency inverter in error state C2 Low Supply 1. Insufficient water supply Pressure C3 High Water Temp. 1. Water pump top temperature is above 80° 2. Water consumption is too low (pump column has been overheated) C4 High Motor Temp. 1. Insufficient cooling of motor 2. The ambient temperature is above 40° C5 High Supply 1. Water inlet temperature is above 70° Temp. Remedy 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still occurs, please contact your Local service technician. 1. Secure sufficient water supply pressure. 2. Check inlet filter for impurities/rinse filter 3. Contact your Local service technician 1. Lower the inlet water temp. (max 70°C) 2. Secure sufficient water consumption 3. Contact your Local service technician 1. Secure that all air channels are open and not blocked by impurities 2. Lower ambient temperature 1. Lower the water temp. (max 70°C) 2. Contact your Local service technician 110003604B-EN 9 Software Manual_Pegasus. C6 Low Sensor Supply Voltage C7 No Response Error C8 Low Tank Level C9 High Tank Level C11 Warning Cri. Inlet press. C13 Warning Low inlet press. C14 Warning leakage start C20 Low Sensor Signal P-Pumptop C21 Low Sensor Signal T-Pumptop C22 Low Sensor Signal P-Inlet C23 Low Sensor Signal T-Inlet C24 Low Sensor Signal block C25 Low Sensor Signal flow C30 High Sensor Signal P-Puumptop C31 High Sensor Signal T-Pumptop C32 High Sensor Signal P-Inlet C33 High Sensor Signal T-Inlet 1. Voltage supply for sensors too low 1. No communication between display and control board 1. Insufficient water supply 2. Water supply valve not open 1. Water supply valve not closed 1. Insufficient water supply 2. Booster will return to standby mode after 20 sec. If this error occurs 3 times within 20 min. Error C2 occurs. 1. Insufficient water supply. The machine will keep on working as always, but the maximum speed of the pump will be reduced until sufficient inlet pressure is present. 1. Booster start condition changed to flow, due to leakage in pipe 1. Pressure signal from pumptop sensor, out of range 1. Temparature signal from pumptop, sensor, out of range 1. Pressure signal form inlet sensor, out of range 1. Temperature signal from inlet sensor, out of range 1. Signal from block sensor, out of range 1. Signal from flow sensor, out of range 1. Pressure signal from pumptop sensor, out of range 1. Temperature signal from pumptop sensor, out of range 1. Pressure signal from inlet sensor, out of range 1. Temperature signal from inlet sensor, out of range 1. Press "off" button 2. If error reoccurs, contact our Local service technician 1. Contact Local service technician 1. Check correct water supply 2. Secure suffcient air supply to valve 3. Contact your Local service technician 1. Secure sufficient air supply to the valve. 2. Contact Local service technician 1. Secure suffcient water supply or reduce consumption 2. Check inlet filter for impurities/rinse filter 3. Contact your Local service technician 1. Secure sufficient water supply or reduce consuption 2. Check inelt filter for impurities/Rinse filter 1. Check for leakage in pipe system. 2. Press "off" button 3. If error reoccurs, contact your Local service technician 1. Press "off" button 2. If error reoccurs, contact your Local service technician 1. Press "off" button 2. If error reoccurs, contact your Local service technician 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 110003604B-EN 10 Software Manual_Pegasus. C34 High Sensor 1. Signal from block sensor, out of range Signal block C35 High Sensor 1. Signal from flow sensor, out of range Signal flow C40 Sensor Load 1. Supply voltage for pumptop sensor too low. Pumptop Sensor 2. Pumptop sensor using too much current C41 Sensor Load 1. Supply voltage for inlet sensor too low Inlet sensor 2. Inlet sensor using too much current C42 Sensor Load 1. Supply voltage for block sensor too low Block sensor 2. Block sensor using too much current C43 Sensor Load 1. Supply voltage for flow sensor too low Flow sensor 2. Flow sensor using too much current 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 1. Press "off" button 2. If error reoccurs, contact your Local service technican 5.3 Content of the Setup menu The Setup Main menu contains the below submenus, which will be described subsequently. C Setup CA Password 0000 E S Settings Password Note: Default user password is 6802. Enter the settings menu to change the default password. To avoid unintended access to the system the Local service technician can insert a blocking preventing access to the password controlled menus. F L Languages & units I PC Communication K Installation 110003604B-EN 11 Software Manual_Pegasus. 5.3.1 Submenu setting E S Settings ER Standard pressure: 25 bar Standard ERA + OK - pressure: 25 bar EZ Autooff Delay:OFF EZA + OK - Set auto off Delay: OFF Date & time 2006-01-01 EP 12:00 Set date & time 2006-01-01 12:00 Set date and time 5.3.2 Submenu Language & Units F L Languages & units FA Language: English FB Units: Metric FAA + OK - Language: English Units: Imperial FBA + OK - 5.3.3 Submenu Installation K Installation * For the use of authorised Local service technician only 110003604B-EN 12 Software Manual_Pegasus. 5.4 Content of Readings R Readings RA Pump state RB Pump-top pres. 24 bar RC Pump-top temp . 29°C RD Supply pressure 2.5 bar RE Supply temp. 29 °C RF Flow status No Flow Output frequency of frequency inverter. 110003604B-EN 13 Software Manual_Pegasus. 6. Upgrade Firmware Upgrading from software version 4.10 or higher 6.1 Upgrade using USB Cable 1. Connect USB cable (Item No. 110001526) to PC USB port (Remove other USB cables connected to PC) 2. Connect Display cable to USB cable 3. In the menu go to, Setup->"password"->Communication-> Firmware upgrade by cable- >Confirm Firmware upgrade and press "OK" 4. Display should now be looking like this: Upgrade Ready Power Cycle and Start PC App. 5. Disconnect display from usb cable and connect it again (Power cycle) 6. Make sure the Green "ON" led and the red "OFF" led at the display is both on, display is blank 7. Startup PC program FWU200.exe (can be downloaded from Nilfisk Food website) 8. Window should be looking like this 9. Press "Browse" button 10. Select the file you will use for upgrade. Software File can be downloaded from Nilfisk Food website. The name of the file should end with ".hex". Ex V4.14_SB_DISP.hex 11. When the file is located press "Open" in browser window 12. The file name will now be written in file text line 110003604B-EN 14 Software Manual_Pegasus. 13. Press UPGRADE button in FWU 200 tool 14. After a short while the FWU tool should start upgrading, the upgrade button should turn Yellow and change to "RUNNING" 15. The progress bar "Program" must go to the end before the upgrade is complete (less than 1 minute) 16. When the upgrade is complete the FWU tool should be looking like this, Button turns Green and text changes to "DONE/NEW" 17. Now the display is upgraded 18. To verify software version in display, in the menu go to, Info->Machine info 19. Here you will find display software version and control software version. SW ID "Display software", HW ID "type of device", CT ID Controller board software(if display is not connected to a control board, control software will be 0/300) 110003604B-EN 15 Software Manual_Pegasus. 6.2 Upgrade using IrDA Cable 1. Connect power to equipment 2. In the menu go to, Setup->"password"->Communication-> Firmware upgrade by Infrared- >Confirm Firmware upgrade and press "OK" 3. Display should now be looking like this: Upgrade Ready Power Cycle and Start PC App. 4. Turn Off equipment and turn it on again (Power cycle) 5. Make sure the All three led's are on (Green "ON", red "ERROR" and red "OFF") and the display is blank 6. Connect Irda module (Item No. 110001558) to PC USB port 7. Place Irda module on display module like this 8. Startup PC program FWU200.exe (can be downloaded from Nilfisk Food website) 9. Window should be looking like this 10. Press "Browse" button 11. Select the file you will use for upgrade. Software File can be downloaded from Nilfisk Food website. The name of the file should end with ".hex". Ex V4.14_SB_DISP.hex 110003604B-EN 16 Software Manual_Pegasus. 12. When the file is located press "Open" in browser window 13. The file name will now be written in file text line 14. Press UPGRADE button in FWU 200 tool 15. After a short while the FWU tool should start upgrading, the upgrade button should turn Yellow and change to "RUNNING" 16. The progress bar "Program" must go to the end before the upgrade is complete (less than 1 minute) 17. When the upgrade is complete the FWU tool should be looking like this, Button turns Green and text changes to "DONE/NEW" 18. Now the display is upgraded 19. To verify software version in display, in the menu go to, Info->Machine info 20. Here you will find display software version and control software version. SW ID "Display software", HW ID "type of device", CT ID Controller board software(if display is not connected to a control board, control software will be 0/300) 110003604B-EN 17 Software Manual_Pegasus. 6.3 Upgrade Controller Board 1. Make sure display is connected to controller 2. Power up equipment 3. In the menu go to, Setup->"password"->Communication-> Upgrade Controller->Confirm upgrade and press "OK" 4. Display will now look like this: Upgrade Ready Power Cycle and wait for upgrade 5. Turn off power to equipment and turn it back on (Power cycle) 6. After power on display will look like this: Upgrading Erase 0% Power Cycle When Done! 7. When Erasing reaches 100%, the display will automatically start to program control board "Erase" is changed to "Program" Upgrading Program 0% Power Cycle When Done! 8. Program will now start to count from 0% to 100% 9. When program reaches 100%, the programming is complete 10. The display will be looking like this Upgrading Program 100% Power Cycle When Done! 11. Turn Off equipment and turn it on again (Power cycle) 12. Now the control PCB is upgraded 13. To verify software version in display, in the menu go to, Info->Machine info 14. Here you will find display software version and control software version. SW ID "Display software", HW ID "type of device", CT ID Controller board software 110003604B-EN 18 Software Manual_Pegasus. 110003604B-EN 19 Software Manual_Pegasus. © 2014 All rights reserved Distributor: No.: 110003649C June 2020 Printed in DenmarkGPL Ghostscript 9.55.0 Adobe InDesign 15.0 (Windows)