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Datasheet for Bard models including: Fusion-Tec Wall-Mount Air Conditioner, HR36APA, HR36APB, HR58APA, HR58APB
Page 1 of 13 REPLACEMENT PARTS MANUAL. Bard Manufacturing Company, Inc. Bryan, Ohio 43506. www.bardhvac.com. Manual: 2110-1540J Supersedes: 2110-1540I
File Info : application/pdf, 13 Pages, 1.34MB
DocumentDocumentREPLACEMENT PARTS MANUAL FUSION-TEC® WALL-MOUNT AIR CONDITIONER Models: HR36APA HR36APB HR58APA HR58APB Part of the Bard Free Cooling Unit System Contents Description Page Cabinet Components Exploded View ............................................. 2 Usage List ................................................... 3 Functional Components Layout View ................................................. 4 Usage List ................................................... 5 Control Panel 1 Phase Layout View ................................................. 6 Usage List ................................................... 7 Control Panel 3 Phase Layout View ................................................. 8 Usage List ................................................... 9 Blower Assembly Components Exploded View ............................................ 10 Usage List .................................................. 10 Heater Packages Exploded View ............................................ 11 Usage List .................................................. 11 Description Page Freecooling Damper Motor Exploded View ............................................ 12 Usage List .................................................. 12 Anti-Theft Kit (Optional) Layout View ................................................ 13 Usage List .................................................. 13 General Notes Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the following contents section. Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates. Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com Manual: 2110-1540J Supersedes: 2110-1540I Date: 9-12-18 REVISED: 1-25-21 1-25-21: Correction made to page 12 Page 1 of 13 CABINET COMPONENTS 11 14 7 20 27 29 21 44 17 23 26 42 18 10 5 8 4 45 9 15 16 12 38 41 1 32 31 28 30 3 6 25 40 22 43 36 2 34 35 24 11 33 13 SEXP-885 A NOTE: When replacing parts in the upper condenser area, note any use of caulk as a sealant. Be sure to replace caulk seals using 100% silicone outdoor-rated caulk. Manual 2110-1540J Page 2 of 13 CABINET COMPONENTS HR36AP* HR58AP* Dwg No. Part Number Description 1 527-538 Unit Base 2 S501-1001-* Right Side Standard Unit 2 S501-1028-* Right Side Bard Guard Unit XX XX XX 3 105X1413 Right Control Panel Angle XX 4 105-1416 Drain Pan Angle 22 5 105-1425 Condenser Coil Angle 6 S543-212-* Coremax Box Cover 7 S501-1002-* Left Side Assembly Standard Unit 7 S501-1029-* Left Side Assembly Bard Guard Unit XX XX XX XX 8 105Y1413 Left Control Panel Angle XX 9 113-681 Wire Bracket XX 10 S533-704-* 11 S143-210-* Control Panel Door Condenser Access Panel XX 22 12 S135-383-* 13 S543-211-* 14 S543-213-* 15 118-117-* 16 S533-288-* 17 S107-377-* Rain Channel/Coil Riser Right Filter Panel Left Filter Panel Condenser Grille Control Panel Cover Unit Top XX XX XX XX XX XX 18 137-880 Upper Condenser Fill XX 20 521-558-* Lower Condenser Partition w/ Damper Frame XX 21 131-166 Upper Filter Angle XX 22 111-273 Outdoor Air Frame XX 23 521-554-* Upper Condenser Partition XX 24 S123-154 Drain Pan XX 25 921-0035 Exhaust Damper Blade Assembly XX 26 S509-392 Back Assembly XX 27 113-677 Motor Control Bracket XX 28 127-555 Compressor Isolation Plate XX 29 8550-011 2-1/2" Single Hole Strap XX 30 521-555 Evaporator Partition XX 31 113-678 Filter Switch Hose Bracket XX 32 111-269 Blower Mounting Duct Flange XX 33 539-363 Supply Duct Bottom XX 34 539-364 Supply Duct Left XX 35 539-365 Supply Duct Right XX 36 539-366 Supply Duct Top XX 38 S133-290 Inner Control Panel Cover XX 40 143-214 Evaporator Coil Cover XX 41 113-682 EEV Bracket XX 42 111-115 Return Air Frame XX 43 111-270 Supply Air Frame XX 44 S139-367 Outdoor Damper Blade 22 45 S105-1414 Outdoor Damper Frame 22 NS 113-150-* Rain Flashing XX NS 113-704 Motor Cradle Mount XX NS S518-119 Lower Intake Grille Assembly XX Standard unit eXterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, please reference the following codes: Beige -X, White -1, Buckeye Gray -4, Desert Brown -5, Dark Bronze -8 Bard Guard unit sides are manufactured with various paint color options. To ensure the proper paint color is received, please reference the following codes: Beige -X, White -1, Buckeye Gray -4, Desert Brown -5, Dark Bronze -8 NS Not Shown Manual 2110-1540J Page 3 of 13 FUNCTIONAL COMPONENTS 3 24 5 4 7 18 14 22 20 23 19 17 26 25 2 12 1 Manual 2110-1540J Page 4 of 13 6 18 10 9 13 8 15 21 11 SEXP-886 FUNCTIONAL COMPONENTS HR36APA HR36APB HR58APA HR58APB Dwg No. Part Number 1 8000-379 1 8000-380 1 8000-385 1 8000-386 2 S5154-002-0146 2 S5154-007-0142 3 8200-055 4 7051-091 5 5151-062 6 S8105-070-0145 6 S8106-061-0132 7 5051-217 7 5054-217 7 5051-216 7 5054-216 8 800-0460 8 800-0417 9 917-0343 9 917-0344 9 917-0339 9 917-0340 10 7004-027 11 8406-157 12 8406-158 13 8406-142 14 8611-199 15 5201-022 17 5651S244 17 5651S245 18 18 8408-044 19 8301-066 20 8301-067 21 8301-073 22 8612-061 23 23 8301-057 24 8406-150 25 -- 26 -- NS 6301-009 NS 8605-019 NS 8605-017 NS 8602-040 NS 8602-084 NS 5651-246 NS 8615-092 NS 8408-053 Optional on these models Description Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Condenser Motor Mount Condenser Discharge Grille Fan Blade Condenser Fan Motor Condenser Fan Motor Condenser Coil Condenser Coil Coated Condenser Coil Condenser Coil Coated Distributor Assembly Distributor Assembly Evaporator Coil Evaporator Coil Coated Evaporator Coil Evaporator Coil Coated Air Filter MERV 8 (20"x30"x2") Liquid Line Pressure Transducer Suction Pressure Transducer High Pressure Switch Filter Service LED Filter Drier Electronic Expansion Valve (less cable and stator see NS below) Electronic Expansion Valve (less cable and stator see NS below) Evaporator Temp Sensor Return Air Sensor Supply Air Temp Sensor Outdoor Temp and Humidity Sensor Dust (Particulate) Sensor Dust (Particulate) Sensor Board Filter Switch w/Adjustment Blower Fail Switch w/Adjustment Damper Blade Switch Reference page 11 Reference page 11 Coremax Valve Core Compressor Crankcase Heater Compressor Crankcase Heater Damper Hinge 37-1/4" Rod Electronic Expansion Valve Cable and Stator Circuit Breaker Boot Freeze Stat NS Not Shown X X X X XX XX XXXX 2222 XXXX XX XX XX XX XX XX XX XX XX XX XX XX 2222 XXXX XXXX XXXX XXXX XXXX XX XX 2222 XXXX XXXX XXXX XXXX 2222 XXXX XXXX XXXX 2222 XX XX 7777 2222 XXXX XXXX XXXX Manual 2110-1540J Page 5 of 13 CONTROL PANEL 1 PHASE 7 6 4 13 3 2 21 8 5 23 TERMINAL BLOCK ASSEMBLY 15 14 10 17 20 TOP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2526 27 BOTTOM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2526 27 9 11 12 23 16 18 19 16 15 22 1 SEXP-887 B Manual 2110-1540J Page 6 of 13 CONTROL PANEL 1 PHASE HR36APA HR58APA Dwg No. 1 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NS Part Number 8301-068-002* 8615-038 8615-041 8401-038 8607-017 8552-035 8552-096 8407-065 8201-164 8201-130 8611-150 8611-144 8611-194 8611-203 8401-034 8611-147 8611-148 8611-183 8611-192 8611-185 8611-149 8611-208 517-400 127-556 8611-237 8301-088 Description UPC3-FUSION-TEC 1.0.0 Circuit Breaker 35A 2-Pole Circuit Breaker 60A 2-Pole Contactor 2-Pole 40 Amp (Compressor) Terminal Block 240V 2 Terminal Capacitor 40MFD 370V 1.5" R Capacitor 40MFD 440V 2" R Transformer 208/240-24 75VA Compressor Control Module Relay Pilot Duty DIN Rail Terminal Block DIN Rail End Clamp 2 Position Jumper 10 Position Jumper Contactor 2-Pole 40 Amp (Heat) 3-Pin Circuit Board Connector 4-Pin Circuit Board Connector 2-Pin Circuit Board Connector 3-Pin Circuit Board Connector 8-Pin Circuit Board Connector 9-Pin Circuit Board Connector 3 Position Jumper Control Panel Circuit Breaker Base Power Plug USB A to Micro B 90° Cable XX X X XX XX X X XX XX XX XX XX XX XX XX 22 33 22 11 11 11 22 XX XX XX XX * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-068-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Capacitor mounted to HR36APA control panel Wiring diagram reference listed under HEATER PACKAGES on page 11 Manual 2110-1540J Page 7 of 13 CONTROL PANEL 3 PHASE 7 6 4 13 3 2 21 8 5 TERMINAL BLOCK ASSEMBLY 17 15 14 10 TOP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 BOTTOM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 9 11 12 20 23 16 18 19 16 1 81 15 SEXP-891 A Manual 2110-1540J Page 8 of 13 CONTROL PANEL 3 PHASE HR36APB HR58APB Dwg No. 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NS Part Number 8301-068-002* 8615-044 8615-052 8401-037 8607-017 8201-126 8407-065 8201-164 8201-130 8611-150 8611-144 8611-194 8611-203 8401-035 8611-147 8611-148 8611-183 8611-192 8611-185 8611-149 8611-208 517-400 127-556 8611-237 8301-088 Description UPC3-FUSION-TEC 1.0.0 Circuit Breaker 45A 3-Pole Circuit Breaker 30A 3-Pole Contactor 3-Pole 30 Amp (Compressor) Terminal Block 240V 2 Terminal 3 Phase Line Monitor 50/60 HZ Transformer 208/240-24 75VA Compressor Control Module Relay Pilot Duty DIN Rail Terminal Block DIN Rail End Clamp 2 Position Jumper 10 Position Jumper Contactor 3-Pole 25 Amp (Heat) 3-Pin Circuit Board Connector 4-Pin Circuit Board Connector 2-Pin Circuit Board Connector 3-Pin Circuit Board Connector 8-Pin Circuit Board Connector 9-Pin Circuit Board Connector 3 Position Jumper Control Panel Circuit Breaker Base Power Plug USB A to Micro B 90° Cable XX X X XX XX XX XX XX XX XX XX XX XX XX 22 33 22 11 11 11 22 XX XX XX XX * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-068-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Wiring diagram reference listed under HEATER PACKAGES on page 11 Manual 2110-1540J Page 9 of 13 BLOWER ASSEMBLY COMPONENTS SEXP-629 3 1 2 5154-002-0146 5154-007-0142 Drawing No. 1 2 3 Part Number 5152-049 S8105-059-0146 C8105-059-0146 C5154-007-0142 151-122 Manual 2110-1540J Page 10 of 13 Description Blower Wheel 1/3 HP Programmed Motor 1/3 HP Control Only Replacement 3/4 HP Control Only Replacement Housing X X X X X HEATER PACKAGES 3 1 2 6 7 SEXP-892 4 5 8 HR36APA0Z HR36APA01 HR36APA05 HR58APA0Z HR58APA01 HR58APA05 HR36APB0Z HR36APB05 HR58APB0Z HR36APB05 Dwg No. 1 2 3 4 4 4 5 6 7 8 NS NS NS NS Part Number 113Y671 113X672 113-668 8604-150 8604-148 8604-149 8402-190 8611-016 1012-065 1012-086 4208-100 4208-101 4208-200 4208-201 Description Left Heater Support Right Heater Support Heater Bracket Front Heat Strip 1.5KW 240V 2 Term Heat Strip 5.0KW 240V 2 Term Heat Strip 6.0KW 240V 3PH Limit Control 130P/150BU Universal Bushing Screw, Type AB PZPNHD #8-18X3/8 Screw, Type AB HXWHD #10-16X1/2 Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram XX XX X X XX XX X X XX XX X X X X X X X X 11 11 3 3 XX XX X X 66 66 6 6 88 88 8 8 X X XX XX X X X X Manual 2110-1540J Page 11 of 13 FREECOOLING DAMPER MOTOR 8 5 2 1 6 9 7 3 4 SEXP-889 All Models Dwg. No. Part Number Description 1 113-694 Actuator Support Plate X 2 8602-067 Direct Coupled Actuator X 3 8602-008 Ball Joints X 4 8602-068 Crank Arm X 5 1012-201 1/4-20 Steel Keps Hex Nut Zinc 2 6 1012-174 1/4" - 20x3 - 1/4 Hex Cap Screws 2 7 8602-085 1/4" x 13-3/4" Rod X 8 8611-033 Snap Bushing 7/8" X 9 8602-040 BKP-24 Bracket X Manual 2110-1540J Page 12 of 13 6 1 ANTI-THEFT KIT (OPTIONAL) 3 5 8 7 2 5 4 SEXP-888A HR36AP* HR58AP* Dwg No. 1 2 3 4 5 6 7 8 Part Number 9050-004 9050-005 9050-006 8406-135 8406-156 910-2038 1012-346 2151-022 Description Frame Assembly Base Bracket Top Bracket Low Pressure Switch Panel Switch Speaker Assembly Tri-Groove Nut Tri-Groove Socket Key XX XX XX XX 44 XX 22 XX Manual 2110-1540J Page 13 of 13