ECHO PPT-260 Power Pruner Instruction Manual

Instruction Manual for ECHO models including: PPT-260 Power Pruner, PPT-260, Power Pruner, Pruner

ECHO PPT-260 (01) PDF MANUAL – MANUAL-HUB.COM

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ECHO PPT-260 (01)

1 POWER PRUNERTM
OPERATOR'S MANUAL

Power PrunerTM
Operator's Manual

MODEL:

PPT-260
Serial Number 03001001 - 03999999

WARNING

DANGER

Read rules for safe operation and instructions carefully. ECHO provides an Operator's

Manual and a Safety Manual. Both must be read and understood for proper and safe

operation.

X7502096000

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X750002130 08/00

INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-jobdependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operating tips and SAFETY messages.

WARNING

DANGER

Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.

THE OPERATOR'S MANUAL
contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
explains possible hazards involved with the use of Power PrunerTM and what measures you should take to make their use safer.

TABLE OF CONTENTS
Introduction ............................................................... 2 - The Operator's Manual ........................................ 2 - TheSafetyManual....................................................2
Manual Safety Symbols and Important Information .. 3 Safety ......................................................................... 3
- Decals .................................................................. 3 - International Symbols ......................................... 4 - Equipment ........................................................... 4 - Fuel ...................................................................... 5 - Personal Condition and Safety Equipment .......... 6 - Safe Operation ..................................................... 7 - Kickback .............................................................. 8 - Extended Operation/Extreme Conditions ............. 9 Description .............................................................. 10 - Contents ............................................................ 10 - Emission Control ............................................... 10 Specifications ........................................................... 13 Assembly ................................................................. 14 - Shaft Tube / Power Head .................................. 14 - Cutting Attachment to Shaft Tube Installation . 14 - Throttle Linkage Installation ............................. 15 - Saw Chain Tension Adjustment ....................... 16 Pre-Operation ........................................................... 16 - Fuel ................................................................... 16 - Lubricating the Guide Bar and Saw Chain ........ 18 - Adjusting Automatic Oiler ................................ 18 - Equipment Check .............................................. 19 - Determine Operation Area ................................ 19
CopyRight© 2000 By Echo, Incorporated
All Rights Reserved.

Operation ................................................................. 20 - Starting Cold Engine ......................................... 20 - Starting Warm Engine ....................................... 21 - Stopping Engine ............................................... 21 - Pruning Technics .............................................. 22
Maintenance ............................................................ 22 - SkillLevels ........................................................ 22 - Maintenance Intervals ...................................... 23 - Air Filter ............................................................ 24 - Fuel Filter .......................................................... 24 - Spark Plug ......................................................... 25 - Cooling System Cleaning .................................. 25 - Exhaust System ................................................. 26 - Carburetor Adjustment ..................................... 27 - Guide Bar and Saw Chain Replacement ............ 28 - Filing Saw Chain ............................................... 29
Troubleshooting ...................................................... 30 Storage ..................................................................... 31 Servicing Information ............................................... 32
- Parts .................................................................. 32 - Service .............................................................. 32 - ECHO Consumer Product Support .................... 32 - Warranty Card .................................................. 32 - Additional or Replacement Manuals ................ 32 - Manual Ordering Instructions .......................... 32
Specifications, descriptions and illustrative material in this
literature are as accurate as known at the time of publica-
tion, but are subject to change without notice. Illustrations
may include optional equipment and accessories, and may
not include all standard equipment.

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3 POWER PRUNERTM
OPERATOR'S MANUAL

MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION

Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
The circle with the slash symbol means whatever is shown within the circle is prohibited.

IMPORTANT

NOTE

IMPORTANT The enclosed message provides information necessary for the protection of the unit.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.

SAFETY
DECALS
Locate this safety decal on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
Shaft Coupler

P/N 89016022660
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INTERNATIONAL SYMBOLS

Symbol form/shape

Symbol description/application

Symbol form/shape

Symbol description/application

Read and understand Operator's Manual.

Fuel and oil mixture

Wear eyes, ears and head protection
Hot Surface

Finger Severing
Wear hand protection. Use
two handed.

Safety/Alert

DO NOT smoke near fuel.

Avoid all power lines. This unit is
not insulated against electrical
current.
Keep bystanders at least 15m (50 ft.) away.

Do not operate closer than 15m
(50 ft.) from electrical hazards.
Plan retreat path from falling objects.

Symbol form/shape

Symbol description/application

DO NOT allow flames or sparks
near fuel.

Symbol form/shape

Symbol description/application
Wear slip resistant foot
wear.

Engine choke control.

Ignition ON/OFF

Emergency stop
Chain lubrication
Carburetor adjustment - Low speed mixture

Primer bulb
Carburetor adjustment - High speed mixture
Carburetor adjustment - Idle speed

EQUIPMENT
Before operation a complete check of the unit must be performed; · Check unit for loose/missing nuts, bolts and screws. Tighten
and/or replace as needed. · Inspect fuel lines, tank and area around carburetor for fuel leaks.
DO NOT operate unit if leaks are found. · Never adjust the guide bar or saw chain when the engine is operat-
ing.
Guide Bar and Saw Chain

WARNING

DANGER

· Serious injury may result from the use of non approved guide bar and saw chain combinations. Read and comply with all safety instructions listed in this manual.
· ECHO, INC. will not be responsible for the failure of cutting devices or accessories which have not been tested and approved by ECHO for use with this unit.

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5 POWER PRUNERTM
OPERATOR'S MANUAL
· Check that the cutting attachment, guide bar and saw chain is firmly attached and in safe operating condition.
· Only use ECHO approved guide bar and saw chain. · Only use one ECHO approved extension on the pruner. · Do not hit rocks, stones, tree stumps and other foreign objects with
the saw chain. · Do not cut into the ground with the saw chain. · If cutting attachment end strikes an obstruction, stop engine immedi-
ately and inspect saw chain for damage. · Do not operate with a dull, fractured or discolored saw chain. · Remove all foreign objects from work area.
· Always cover the guide bar and saw chain with guide bar cover during transportation and in storage.
FUEL

WARNING

DANGER

Fuel is VERY flammable. Use extreme care when mixing, storing or

handling, or serious personal injury may result.

· Use an approved fuel container.

· DO NOT smoke near fuel.

· DO NOT allow flames or sparks near fuel.

· Fuel tanks/cans may be under pressure. Always loosen fuel caps

slowly allowing pressure to equalize.

· NEVER refuel a unit when the engine is HOT!

· NEVER refuel a unit with the engine running.

· DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks out

doors over bare ground.

· Securely tighten fuel cap after refueling.

· Inspect for fuel leakage. If fuel leakage is found, do not start or

operate unit until leakage is repaired.

After Refueling;
· Wipe any spilled fuel from the unit. · Move at least 3 m (10 ft.) from refueling location before starting.

After Use;
· DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.

3 m (10 ft.) MINIMUM

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PERSONAL CONDITION & SAFETY EQUIPMENT

WARNING

DANGER

Power PrunerTM users risk injury to themselves and others if the Power PrunerTM is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a Power PrunerTM.

Physical Condition --
Your judgment and physical dexterity may not be good: · if you are tired or sick, · if you are taking medication, · if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.

Eye Protection --
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the Power PrunerTM.
Face & Head Protection --
When trimming overhead, always wear head protection meeting ANSI Z89.1 or CE requirements with a full face shield. Head protection with full face shield will help protect you from falling branches and debris.
Hand Protection --
Wear no-slip, heavy duty work gloves to improve your grip on the Power PrunerTM handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection --
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing --
Wear snug fitting, durable protective clothing; chain saw safety pants or chaps are recommended. · Pants should have long legs, shirts with long sleeves. · DONOTWEARSHORTS, · DONOTWEARTIES,SCARVES,JEWELRY.
Wear sturdy protective safety shoes or boots with non-skid soles; · DONOTWEAROPENTOEDSHOES, · DONOTOPERATEUNITBAREFOOTED.
Hot Humid Weather --
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.

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SAFE OPERATION

7 POWER PRUNERTM
OPERATOR'S MANUAL

WARNING

DANGER

All over head electrical conductors and communications wires can

have electricity flow with high voltages. Never touch wires directly

or indirectly when pruning, otherwise serious injury or death may

result.

Determine Operation Area
· Provide all operators of this equipment with the Operator's Manual and instructions for safe operation.
· Do not operate this product indoors or in inadequately ventilated areas.
· Review the area to be trimmed. Look for hazards that could contribute to unsafe conditions. DO NOT operate unit if any wires (power, telephone, cable, etc.) are closer than 15 m (50 ft.) to any part of the operator or unit.
· Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the Power PrunerTM is in use.
· Avoid all power lines. This unit is not insulated against electrical current.
Operation

15 m (50 ft.)

WARNING

DANGER

Do not operate this product indoors or in inadequately ventilated

areas. Engine exhaust contains poisonous emissions and can cause

serious injury or death.

Use Proper Clothing & Equipment · Before starting the unit, equip yourself and any other person
working within the 15 m (50 ft.) Safety Zone with the required Protective Equipment and clothing.

· Always wear head protection with full face shield to help protect against falling branches and debris.

Avoid Hot Surfaces · During operation, the complete unit, especially the power head,
muffler cover area and cutting attachment may become very hot, too hot to touch. Avoid contact during and immediately after operation. Always keep exhaust area clear of flammable debris.

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Keep A Firm Grip · Grip Power PrunerTM with both hands with thumbs and fingers
encircling the handle, and lower shaft tube.
Keep A Solid Stance · Maintain footing and balance at all times. Do not stand on slippery,
uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not overreach.
· Operate the Power PrunerTM only from the ground or out of an approved bucket lift.
· Always evaluate the branches to be pruned for hazards such as loose dead branches which may fall and strike the operator or helpers. Remove hazards before pruning.
· Cut branches bounce when striking ground.
· Plan retreat path from falling objects.
· Check that shoulder harness is adjusted for safe, comfortable operation. See picture at right for proper adjustment.
· Turn the Power PrunerTM off when moving from tree to tree.
· Avoid any contact with saw chain.
KICKBACK

WARNING

DANGER

Kickback can lead to dangerous loss of control of the Power PrunerTM and result in serious injury to the operator or any one standing close by. Hold the Power PrunerTM firmly with both hands with thumbs and fingers encircling the front and rear handles. Be aware of the down and outward path the pruner will take after the cut is made.

Kickback may occur when the moving saw chain at the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. In some cases this may cause a lightning-fast reverse action, kicking the guide bar and saw chain up and back or down and back towards the operator. Either of these reactions may cause the operator to lose control of the Power PrunerTM which could result in serious personal injury.

With a basic understanding of kickback, you can reduce or eliminate the element of surprise which contributes to accidents.

Avoid contact of the guide bar tip with any object while the saw chain is moving.

Cut only wood. Avoid striking concrete, metal, wire, or other obstructions which could cause kickback or damage to the saw chain.

If the saw chain does strike a foreign object, immediately stop the engine, inspect and repair the Power PrunerTM if necessary.

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9 POWER PRUNERTM
OPERATOR'S MANUAL
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold
It is believed that a condition called Raynaud's Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
· Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.
· Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.
· Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.
· If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years. To reduce the risk of RSI/CTS, do the following:
· Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
· Take periodic breaks to minimize repetition and rest your hands.
· Reduce the speed and force with which you do the repetitive movement.
· Do exercises to strengthen the hand and arm muscles.
· Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
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DESCRIPTION
Due to packaging restriction the ECHO product you have purchased requires some assembly.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
CONTENTS
__ Power Head __ Shaft Tube Assembly __ Cutting Attachment W/ Guide Bar and Saw Chain __ Plastic Bag __ Operator's Manual __ Safety Manual __ Warranty Registration Card __ Warranty Statement __ Plastic Bag __ T-Wrench (combination screwdriver/spark plug socket) __ 3 mm hex wrench __ 4 mm hex wrench __ 8 x 10 mm Spanner __ Safety Glasses __ 2-Stroke Oil Bottle (2.6 oz.) __ Shoulder Harness __ Guide Bar Cover
EMISSION CONTROL EPA Phase II
The emission control system for these engines are EM (Engine Modification).
IMPORTANT ENGINE INFORMATION ENGINE FAMILY: YEHXS.0254RA DISPLACEMENT: 25.4 CC THIS ENGINE MEETS U.S. EPA PAHSE II EMISSION REGULATIONS FOR S.O.R.E. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS. EMISSION COMPLIANCE PERIOD : 300 HRS.
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
PRODUCT EMISSION DURABILITY The 300 hour emission durability period is the time span selected by the manufacturer certifying the engine emissions output meets applicable EPA emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
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8 7
6 5 4

11 POWER PRUNERTM
OPERATOR'S MANUAL
13 21 20

19 18
17
16

14 15

2 3

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1. POWER HEAD - Includes the Engine, Clutch, Fuel System, Ignition System and Starter. 2. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration press trigger gradually
for best operating technique. 3. SHOULDER HARNESS - An adjustable strap that suspends the unit from the operator. 4. CUTTINGATTACHMENT-Sealed,gearratiois1.5:1reduction. 5. CUTTING SHOE - Used to capture and stabilize branch while cutting. Place cutting shoe against branch, accelerate
and lower saw chain into branch. 6. GUIDE BAR - 305 mm (12 in.) guide bar w/chain tensioner. 7. SAW CHAIN - 91 VS 9.53 mm (3/8 in.) low profile Oregon® saw chain. Runs approximately 609.6 m/min. (2000 ft/min)
at full throttle. 8. AUTOMATIC OILER ASSEMBLY - Self oiling. Use high quality, low viscosity, non detergent bar and chain oil. 9. LOWER SHAFT TUBE - Durable fiberglass mesh housing. 10. STOP SWITCH - Mounted on top of handle assembly. Move switch forward to run, back to stop. 11. THROTTLE TRIGGER LOCKOUT - This lever must be depressed before throttle trigger can be operated. 12. REAR HANDLE ASSEMBLY - Sturdy handle for right hand placement. Includes stop switch and throttle trigger. 13. ARM REST - Provides arm rest during operation and protects arm from hot engine. 14. SPARKARRESTOR-CATALYTICMUFFLER/MUFFLER-Themufflerorcatalyticmufflercontrolsexhaustnoise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris. 15. FUEL TANK - Contains fuel and fuel filter. 16. FUEL TANK CAP - Covers and seals fuel tank opening. 17. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carburetor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times. 18. RECOIL STARTER - Pull recoil handle slowly until starter engages, then quickly and firmly. When engine starts return handle slowly. DO NOT let handle snap back or damage will occur. 19. AIRCLEANERASSEMBLY - Contains replaceable air filter element. 20. CHOKE - Located on top of air cleaner housing. Move lever to 'Cold Start" position to close choke for cold starting. Move lever to "Run" to open choke. 21. SPARK PLUG - Provides spark to ignite fuel mixture. 22. GUIDE BAR COVER - Used to cover guide bar and saw chain during transport and storage. Remove guide bar cover before using unit. 23. OPERATOR'S MANUAL - Read and understand this manual before operation. Keep manual in a safe location for future reference, i.e., operation, maintenance, storage and specifications. 24. SAFETY MANUAL - Read before operation and keep in a safe place for future reference to learn proper, safe operating techniques.
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SPECIFICATIONS
MODEL Length (Standard) Length (Extended) Length w/extension Width Height Weight (dry) Engine Type Bore Stroke Displacement Exhaust System Carburetor Ignition System Spark Plug Fuel Fuel/Oil Ratio
Gasoline
Fuel Tank Capacity Starter System Clutch Sprocket Type Power Transmission Shaft Assembly Gear Case Ratio Oiling System Saw Chain Oil Capacity Handle Shoulder Harness Idle Speed (RPM) Wide Open Throttle Speed (RPM) Guide Bar and Saw Chain (91 VS)

13 POWER PRUNERTM
OPERATOR'S MANUAL
PPT-260 2.76 m (9 ft. 0.7 in.) 3.90 m (12 ft., 9.750in.)
5.44 m (17 ft.) .23 m (9.06 in.) .22 m (11.8 in.) 7.60 kg (16.7 lb.) Air cooled, two-stroke, single cylinder gasoline engine 34.0 mm (1.34 in.) 28.0 mm (1.10 in.) 25.4 cc (1.55 cu. in.) Spark Arrestor Muffler
Walbro WYJ CDI (capacitor discharge ignition) NGK BPM-7Y Gap 0.65 mm (0.026 in.) Mixed (Gasoline and Two-stroke Oil) 50:1 ECHO High Performance, two-stroke air cooled engine oil 89 Octane unleaded. DO NOT use fuel containing methyl alcohol, more than 10% ethyl alcohol or 15% MTBE.
0.58 lit. (19.6 US fl. oz.) Automatic Recoil Starter
Centrifugal Type 6 tooth spur, 9.53 mm (3/8") pitch
Aluminum Extrusion 1.5:1
Automatic 225 ml (7.6 oz.) Right hand grip w/throttle trigger and lockout
Standard 2400 - 3000 9500 - 11,000 305 mm (12 in.) ; 9.53 mm (3/8") pitch

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ASSEMBLY
SHAFT TUBE / POWER HEAD
Tools Required: 10x19mm(13/32x3/4in)T-wrench,8x10mmWrench, 4 mm Hex Wrench Parts Required: Power Head, Shaft Tube Assembly; Cutting Attachment 1. Loosen bolt (A). 2. Match square socket in engine shaft with square power transmis-
sion shaft (B) and slide together until engine rests against the machine surface of lower shaft tube housing coupler (C).
3. Rotate lower shaft tube housing to align engine and rear handle assembly in an upright position.

C BA

4. Tighten bolt (A) securely so engine will not rotate on lower shaft

tube.

CUTTING ATTACHMENT TO SHAFT TUBE INSTALLATION

WARNING

DANGER

Saw Chain is sharp! Always wear gloves when handling assembly,

otherwise serious personal injury may result.

1. Loosen the four (4) screws (D) and locator screw (E) on cutting attachment.

D E

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2. Loosen center clamp knob (F) turning counter clockwise.

15 POWER PRUNERTM
OPERATOR'S MANUAL

3. Pull upper shaft tube (G) out of fiberglass lower shaft tube 127-152

mm (5-6 in.), then slide (G) back into fiberglass lower shaft tube

exposing inner power transmission shaft (H). Align and join star

shaped drive end of inner power transmission shaft (H) with cutting

attachment shaft (I).

4. Align ridges on upper shaft tube (G) with seams in cutting attachment.
5. Slide together aligning locator screw (E) in cutting attachment with locating hole (J) in upper shaft tube.
6. Tighten locator screw (E). Tighten four (4) cutting attachment screws (D).
7. Extend upper shaft tube to desired length. Tighten center clamp knob (F) turning clockwise.

HG
G H
I

THROTTLE LINKAGE AND IGNITION LEADS

1. Close choke and remove air filter cover.

2. Loosen nut (A) and place threaded end of throttle linkage in bracket slot. Finger tighten nut (A).

3. Place inner cable in slot of carburetor swivel (B) and tighten nut (A).

4. Check throttle for freedom of movement and that wide open throttle

/ low idle extremes are adjusted properly. If adjustment cannot be

achieved with adjusting nuts, consult with your Echo Dealer for

correct adjustment procedure.

5. Connect ignition stop leads (C) and (D).

6. Bundle and secure ignition leads against engine housing with clip (E).

7. Install air filter and cover. E

B A

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SAW CHAIN TENSION ADJUSTMENT
Tools Required: 10x19mm (13/32x3/4in.) T-wrench provided

WARNING

DANGER

Always disconnect spark plug wire before servicing cutting

attachment. Wear gloves when handling saw chain, otherwise

serious personal injury may result.

To Adjust Saw Chain Tension.
1. Loosen two (2) 10 mm (13/32 in.) guide bar nuts (A) located on cutting attachment.
2. Turn the adjuster slot (B) clockwise until saw chain touches the bottom of guide bar. Turning adjuster slot (B) counter clockwise will loosen saw chain on guide bar.
3. Tighten guide bar nuts firmly. Move saw chain backwards on guide bar by hand. Saw chain should move freely on guide bar if it is in proper mesh with sprocket.
Keep the saw chain lubricated and properly adjusted and the guide bar nuts tightened firmly at all times. If saw chain is difficult to rotate or binds on guide bar, it is too tight.

PRE-OPERATION

FUEL

Fuel Requirements

Gasoline

Use

Octane

[ R

+ 2

(mid

grade

higher)

gasoline

known

be good quality. Gasoline may contain up to 15% MTBE (methyl

tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT

approved.

Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. FC Standards, must be used. Echo brand Premium 50:1 oil meets these standards. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD and J.A.S.O. FC certified oil, such as Echo Premium 50:1 Two-stroke Oil, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the EPA Phase II Emission Defect Warranty Explanation.)

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17 POWER PRUNERTM
OPERATOR'S MANUAL

IMPORTANT Echo Premium 2-Stroke Oil may be mixed at 50:1 ratio for application in all Echo engines sold in the past regardless of ratio specified in those manuals.
Mixing Instructions 1. Fill an approved fuel container with half of the required amount of
gasoline. 2. Add 2-stroke oil to gasoline. 3. Close container and shake to mix oil with gasoline. 4. Add remaining gasoline and remix. 5. Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
Handling Fuel

WARNING

DANGER

Fuel is VERY flammable. Use extreme care when mixing, storing or

handling, or serious personal injury may result.

· Use an approved fuel container.

· DO NOT smoke near fuel.

· DO NOT allow flames or sparks near fuel.

· Fuel tanks/cans may be under pressure. Always loosen fuel

caps slowly allowing pressure to equalize.

· NEVER refuel a unit when the engine is HOT!

· NEVER refuel a unit with the engine running.

· DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks out

doors over bare ground.

· Securely tighten fuel cap after refueling.

· Inspect for fuel leakage. If fuel leakage is found, do not start or

operate unit until leakage is repaired.

IMPORTANT Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.
After Refueling; · Wipe any spilled fuel from the unit. · Move at least 3 m (10 ft.) from refueling location before starting
the engine.
After use; · DO NOT store a unit with fuel in its tank. Leaks can occur.
Return unused fuel to an approved fuel storage container.
Storage Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, air tight container. Store in a well ventilated, unoccupied building, away from sparks and flames. Do not store fuel longer than 30 days.

3 m (10 ft.) MINIMUM

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IMPORTANT Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
IMPORTANT Stored two-stroke fuel may separate. ALWAYS shake fuel container thoroughly before each use.

S M T WT F S 12 3 45 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

LUBRICATING THE GUIDE BAR AND SAW CHAIN Automatic Oiling System
1. Wipe debris from around oil fill cap.
2. Remove oil fill cap and fill reservoir with a quality, low viscosity guide bar and saw chain oil.
NOTE The discharge volume of the automatic oiler is preset to deliver 3 to 4 cc/min. at normal operating RPM. During heavy or dry cutting conditions the oil discharge volume may be adjusted to assure adequate lubrication. Refill the oil reservoir with each tank of fuel.
IMPORTANT To prevent plastic deterioration, do not use synthetic or silicone based oil.
ADJUSTING AUTOMATIC OILER
Tools required: 10x19mm (13/32x3/4) T-Wrench provided

1. Remove two (2) 10 mm guide bar retaining nuts and sprocket cover.

2. From bottom of gear case, turn adjustment screw (A) clockwise to decrease oil volume - counter clockwise to increase oil volume.

NOTE

Very little visible oil on the saw chain will provide sufficient

lubrication.

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19 POWER PRUNERTM
OPERATOR'S MANUAL
EQUIPMENT CHECK
Before operation a complete check of the unit must be performed; · Check unit for loose/missing nuts, bolts and screws. Tighten and/or
replace as needed. · Inspect fuel lines, tank and area around carburetor for fuel leaks. DO
NOT operate unit if leaks are found.
· Check that the cutting attachment is firmly attached and the saw chain is correctly tensioned on the guide bar. Dull, loose or damaged saw chain should not be used. Refer to page 29 for correct Filing Saw Chain procedures.
· Check that shoulder harness is adjusted for safe, comfortable operation. See figure at right for proper adjustment.

DETERMINE OPERATION AREA
· Before starting the unit, equip yourself and fellow workers in the 15 m (50 ft.) safety zone with the required protective equipment and clothing.
· Review the area to be trimmed. Look for hazards that could contribute to unsafe conditions such as overhead electrical lines or dead branches.
· Spectators, children and animals must be prevented from coming nearer than 15 m (50 ft.) while the pruner is in use.

15 m (50 ft.)

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OPERATION

WARNING

DANGER

Do not operate this product indoors or in inadequately ventilated

areas. Engine exhaust contains poisonous emissions which can

cause serious injury or death.

· Provide all operators of this equipment with the Operator's Manual, and instructions for safe operation.
· Before starting the unit, equip yourself and any other person working within the 15m (50 ft.) Safety Zone with the required Protective Equipment and clothing.
· Always evaluate the area being cut for overhead hazards, such as dead branches which may fall and strike the operator or helpers.
· Be aware of branches bouncing when striking the ground. · Larger branches should be removed in sections. · During operation, the complete unit, especially the power head,
muffler cover area and cutting attachment may become very hot, too hot to touch. Avoid contact during and immediately after operation. Always keep exhaust area clear of flammable debris.

STARTING COLD ENGINE

WARNING

DANGER

The cutting attachment should not move at idle. If cutting attachment moves, readjust carburetor according to "Carburetor Adjustment" instructions in this manual or see your ECHO Dealer, otherwise serious personal injury may result.

1. Stop Switch - Start/Run. Move stop switch button (A) forward away from the STOP position.

2. Choke - Cold Start. Move choke (B) to "Cold Start" Position.

3. Primer Bulb -Purge.

Pump primer bulb (C) until fuel is visible and flows freely in the

clear fuel tank return line. Pump bulb an additional 4 or 5 times.

WARNING

DANGER

Inspect starting area for hazards such as rocks, glass, debris etc.

which could be contacted by the cutting attachment when starting.

Keep helpers and bystanders at least 15 m (50 ft.) from starting area,

otherwise serious personal injury may result.

4. Lay the pruner on a flat clear area. Firmly grasp right hand grip and

pull recoil starter handle/rope (D) until engine fires (or maximum five

[5] pulls).

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21 POWER PRUNERTM
OPERATOR'S MANUAL

5. Move choke lever to "Run" position and pull recoil starter handle/ rope (D) until engine starts and runs. Allow unit to warm up at idle for several minutes.
NOTE If engine does not start with choke in "Run" position after 5 pulls, repeat instructions.
6. After engine warm up, gradually depress throttle trigger to increase engine RPM to operating speed.

STARTING WARM ENGINE
A

WARNING

DANGER

The cutting attachment should not move at idle. If cutting attach-

ment moves, readjust carburetor according to "Carburetor Adjust-

ment" instructions in this manual or see your ECHO Dealer,

otherwise serious personal injury may result.

1. Stop Switch - Start/Run. Move Stop Switch button (A) forward away from the STOP position.
2. Start - Pull Rope. Lay the pruner on a flat clear area and pull the recoil starter handle (D) until the engine fires.
NOTE If engine does not start after 5 pulls, use Cold Start Procedure.

STOPPING ENGINE

1. Release Throttle. Allow engine to idle for a minute.

2. Stop Switch - Stop. Move stop switch button (A) backward to

STOP position.

WARNING

DANGER

If engine does not stop when stop switch is moved to STOP

position, close choke - COLD START position - to stall engine.

Have your ECHO dealer repair stop switch before using pruner

again.

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PRUNING TECHNIQUES
The Power PrunerTM is designed for light to medium trimming of limbs and branches up to 203 mm (8 in.) in diameter. Follow these tips for successful operation.
· Plan cut carefully. Check direction branch will fall.
· Plan retreat path from falling branch. Cut branches bounce when striking ground.
· Long branches should be removed in several pieces.
· Do not stand directly beneath branch being cut.
· When ready to cut: Hold "cutting shoe" against branch. This will prevent whipping of the branch. DO NOT use back and forth sawing action.
· Look out for branch immediately behind the branch being cut. If saw chain hits rear branch damage to saw chain may occur.
· Accelerate to full throttle.
· Apply cutting pressure.
· Ease cutting pressure when nearing end of cut to maintain control.
· When pruning a limb 102 mm (4 in.) diameter or larger cut as follows: 1. Under cut 1/4 limb diameter near tree trunk. 2. Finish top cut slightly farther out on limb. 3. Flush cut stub at trunk.
· DO NOT use for felling or bucking.
NOTE Refer to Pole Pruner Safety Manual for proper and safe pruning techniques.

CORRECT
GUIDE AGAINST BRANCH
NOT CORRECT
BLADE HITS REAR BRANCH
NOT CORRECT

MAINTENANCE
Your ECHO Power PrunerTM is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your pruner achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your ECHO Dealer for repairs.

SKILL LEVEL

Level 1 = Level 2 = Level 3 =

Easy to do. Most required tools come with unit. Moderate difficulty. Some specialized tools may be required. Experience required. Specialized tools are required. ECHO recommends that the unit be returned to your ECHO dealer for service.

ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.

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MAINTENANCE INTERVALS

23 POWER PRUNERTM
OPERATOR'S MANUAL

COMPONENT/ SYSTEM

MAINTENANCE PROCEDURE

REQ'D SKILL LEVEL

DAILY OR BEFORE
USE

EVERY REFUEL

3 MONTHS
OR 90 HOURS

6 MONTHS OR 270 HOURS

YEARLY 600
HOURS

Recommended Echo Dealer Maintenance Procedures

Cylinder Exhaust Port Inspect/Clean/Decarbon

I/C

Do-It-Yourself Maintenance Procedures

Air Filter

Inspect/Clean/Replace

I/C

Choke System

Inspect/Clean

I/C

Fuel Filter

Inspect/Replace

I/R*

Fuel System, leaks

Inspect/Replace

I/R*

Cooling System

Inspect/Clean

I/C

Muffler Spark Arrestor Inspect/Replace

I/R*

Power Transmission Inspect/Clean/Oil

I (1)

Shaft

Guide Bar

Inspect/Clean/Lubricate

I/C

Saw Chain

Inspect/Sharpen/Replace/

I / R*

Lubricate

Recoil Starter Rope

Inspect/Clean

I / R*

Spark Plug

Inspect/Clean

I/C

Screws/Nuts/Bolts

Inspect/Tighten/Replace

I/R*

MAINTENANCE PROCEDURE LETTER CODES: I = INSPECT, R = REPLACE, C = CLEAN IMPORTANT NOTE - Time intervals shown are maximum. Actual use and your experience will determine the frequency of required maintenance. MAINTENANCE PROCEDURE NOTES: * All recommendations to replace are based on the finding of damage or wear during inspection. (1) Apply ECHO® LUBETM every 25 hours of use.

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24
AIR FILTER
Level 1.
Tools required: 25 or 50 mm (1 or 2 in.) medium bristle paint brush Parts required: 90030REPOWERTM FILTER KIT
1. Close choke (Cold Start Position). This prevents dirt from entering the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area.
2. Remove the air cleaner cover. Clean and inspect the element for damage. If element is fuel soaked and very dirty, replace.

3. If element can be cleaned and reused, be certain it: -properly fits the cavity in the air cleaner cover. -is installed with the original side out.
NOTE Carburetor adjustment may be needed after air filter cleaning/ replacement. See Carburetor Adjustment Section.

FUEL FILTER
Level 1.
Tools required: 203-254 mm ( 8 - 10 in.) length of wire with one end bent into a hook. Clean rag, funnel, and an approved fuel container
Parts Required: 90030REPOWERTM FILTER KIT

WARNING

DANGER

Fuel is VERY flammable. Use extreme care when mixing, storing or

handling or serious personal injury may result.

1. Use a clean rag to remove loose dirt from around fuel cap and empty fuel tank.
2. Use the "fuel line hook" to pull the fuel line and filter from the tank.
3. Remove the filter from the line and install the new filter.

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25 POWER PRUNERTM
OPERATOR'S MANUAL

WARNING

DANGER

Do not perform maintenance on the muffler until engine and muffler

are completely cool, otherwise serious personal injury may occur.

SPARK PLUG
Level 2.
Tools required: 10x19mm (13/32x3/4in) T-wrench, Feeler gauge, (preferably a wire gauge), Soft metal brush Parts Required: 90065REPOWERTMKIT
1. Remove spark plug and check for fouling, worn and rounded center electrode.
2. Clean the plug or replace with a new one. DO NOT sand blast to clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4. Tighten spark plug to 145-155 kg/cm (125-135 in. lb.).
COOLING SYSTEM CLEANING
Level 2. Tools required: Cross Head Screwdriver, 3 mm Hex wrench, 25 or 50 mm (1 or 2 in.) medium bristle paint brush Parts Required: None.
IMPORTANT To maintain proper engine operating temperatures, cooling air must pass freely through the cylinder fin area. This flow of air carries combustion heat away from the engine.
Overheating and engine seizure can occur when:
· Air intakes are blocked, preventing cooling air from reaching the cylinder.
· Dust and grass build up on the outside of the cylinder. This build up insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling fins is considered "Normal Maintenance". Any failure attributed to lack of maintenance is not warranted.

0.65 mm (0.026 in.)

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26
1. Remove spark plug lead. 2. Remove two (2) muffler cover screws and muffler cover (A). 3. Remove screw and arm rest (B). 4. Remove engine cover (C).
IMPORTANT DO NOT use a metal scraper to remove dirt from the cylinder fins.
5. Use brush to remove dirt from the cylinder fins.

C B
A

6. Remove grass and leaves from the grid between the recoil starter and fuel tank.

EXHAUST SYSTEM
Level 3. Tools Required: Cross Head Screwdriver, Soft Metal Brush, 4 mm Hex Wrench Parts Required: Spark Arrestor Screen P/N 14586251030.
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27 POWER PRUNERTM
OPERATOR'S MANUAL

Spark Arrestor Screen
1. Remove muffler cover (A).
2. Place piston at Top Dead Center (TDC) to prevent carbon/dirt from entering cylinder.
3. Remove spark arrestor screen cover (B), gasket (C), gasket (D) and screen (E) from muffler body.
4. Clean carbon deposits from screen and muffler components.
NOTE When cleaning carbon deposit, be careful not to damage the catalytic body.
5. Replace screen if it is cracked, plugged or has holes burned through.
6. Assemble components in reverse order.
Cylinder Exhaust Port
Level 3.
IMPORTANT The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period. ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service.

A
E D C B

CARBURETOR ADJUSTMENT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break-in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.

High Altitude Adjustment
High altitude adjustment is not required for proper operation of this engine.
Level 2.
Tools required: Screwdriver, Tachometer (ECHO P/N 99051130017).
Parts required: None.

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NOTE Every unit is run at the factory and the carburetor is set in compliance with EPA Emission Regulations. This carburetor does not have acceleration and high speed adjustment needles.

1. Check idle speed and reset if necessary. If a tachometer is avail-

able, idle speed screw (A) should be set to the specifications found

on page 13 "Specifications" of this manual. Turn idle screw (A)

clockwise to increase idle speed; counter clockwise to decrease

idle speed.

WARNING

DANGER

When carburetor adjustment is completed, the cutting attachment should not turn at idle, otherwise serious personal injury may result.

GUIDE BAR AND SAW CHAIN REPLACEMENT

WARNING

DANGER

Never try to replace or adjust guide bar and saw chain with engine running. Always disconnect spark plug wire

before servicing guide bar and saw chain. This saw chain is VERY sharp, wear heavy gloves to protect your hands

when handling it. Wear eye protection meeting CE or ANSI specification Z87.1.

Guide Bar Replacement / Installation
Level 2
Tools Required: 10 mm (13/32 in.) Wrench, Screwdriver
· Remove two (2) 10 mm (13/32 in.) guide bar nuts (A) and relieve saw chain tension turning adjuster slot (B) counter clockwise.
· Remove sprocket cover. · Free saw chain from sprocket and remove from guide bar. If guide bar
is okay proceed to saw chain installation. · Slide guide bar forward and remove from cutting attachment. Install
new guide bar sliding it onto the cutting attachment as far as possible.
Saw Chain Installation
Level 2
· Install new saw chain onto guide bar. Make sure cutting links are faced towards the nose of the guide bar.
· Engage saw chain with sprocket. · Secure sprocket cover with (2) two guide bar nuts. · Follow instruction for adjusting saw chain tension page 16.

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29 POWER PRUNERTM
OPERATOR'S MANUAL
FILING SAW CHAIN
Level 3. Tools required: 4.5 mm round File P/N 89751001130; Flat File P/N 89751100230; Depth Gauge P/N 89751400232.
IMPORTANT Dull or damaged cutters will result in poor cutting performance, increased vibration and premature saw chain failure.

WARNING

DANGER

Always stop engine and disconnect spark plug wire before

servicing guide bar and saw chain. Always wear gloves when filing

saw chain, otherwise serious personal injury may result.

1. Set round file (A) in cutter at 30° angle. One fifth (1/5) of the file should be exposed above top cutter edge.

2. Keep file horizontal in cutter and file in one direction.

3. File until cutter top and side bevel edges are sharp without nicks.

4. Place depth gauge tool (B) firmly on top of cutter with .025" slot and end against front cutter raker. File cutter raker with flat file until flush with top of depth gauge.

5. Finish cutter sharpening by rounding front raker edge (C) with flat file.

6. Properly filed cutter is as shown.
7. Apply clean oil and rotate saw chain slowly to wash away filings.
8. If saw chain is coated or clogged with resin, clean in kerosene then soak in oil.

(SIDE PLATE ANGLE) (TOP PLATE ANGLE)
(TOP PLATE CUTTING ANGLE) (DEPTH GAUGE)

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TROUBLESHOOTING

Problem

Engine -- starts hard

Engine -- does not start

Engine Cranks

Fuel at carburetor

Fuel at cylinder

Spark at end of plug wire

Cause

No fuel at carburetor

Fuel strainer clogged Fuel line clogged Carburetor

No fuel at cylinder

Carburetor

Remedy
Clean Clean See your ECHO dealer
See your ECHO dealer

Muffler wet Fuel Mixture is too rich with fuel

No spark at end of plug wire

Stop switch off Electrical problem Interlock switch

Open choke Clean/replace air filter Adjust carburetor See your ECHO dealer
Turn switch on See your ECHO dealer See your ECHO dealer

Engine does not crank

Spark at plug

No spark at plug

Spark gap incorrect Covered with carbon Fouled with fuel Spark plug defective

Adjust 0.65mm (0.026in.) Clean or replace Clean or replace Replace plug

Internal engine problem See your ECHO dealer

Engine runs

Dies or accelerates poorly

Air filter dirty Fuel filter dirty Fuel vent plugged Spark plug Carburetor Cooling system plugged Spark arrestor screen plugged

Clean or replace Replace Replace Clean and adjust/replace Adjust Clean
Clean

WARNING

DANGER

Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open spark plug opening, otherwise serious personal injury may result.

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31 POWER PRUNERTM
OPERATOR'S MANUAL

STORAGE

WARNING

DANGER

During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear

of flammable debris during transportation or when storing, otherwise serious property damage or personal injury

may result.

Long Term Storage (over 30 days)

Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance which includes the following:

1. Store unit in a dry, dust free place, out of the reach of children.

WARNING

DANGER

Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.

2. Place the stop switch (A) in the "STOP" position.

3. Remove accumulation of grease, oil, dirt and debris from exterior of unit.

4. Perform all periodic lubrication and services that are required.

5. Tighten all the screws and nuts.

6. Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor.

7. Remove the spark plug and pour 7 cc (1/4 oz.) (1/2 tablespoon) of fresh, clean, two-stroke engine oil into the cylinder through the spark plug hole.

A. Place a clean cloth over the spark plug hole. B. Pull the recoil starter handle 2-3 times to distribute the oil inside
the engine. C. Observe the piston location through the spark plug hole. Pull
the recoil handle slowly until the piston reaches the top of its travel and leave it there.

8. Install the spark plug (do not connect ignition cable).

9. Install the guide bar cover on guide bar and saw chain.

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SERVICING INFORMATION
PARTS
Genuine ECHO Parts and ECHO REPOWERTM Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference, write them in the space provided below.

Model No. _____________ SN. ____________

SERVICE

DEALER?

Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). Dealer information is also available on our Web Site. When presenting your unit for Warranty service/repairs, proof of purchase is required.

Call 1-800-432-ECHO
or www.echo-usa.com

ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:00 am to 5:00 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.

CONSUMER PRODUCT SUPPORT
1-800-673-1558
8 - 5 Mon - Fri C.S.T.

WARRANTY REGISTRATION

You may register your Echo equipment using the warranty registration card or register on-line at www.echo-usa.com. Registering provides a direct link between you and ECHO if we find it necessary to contact you.
ADDITIONAL OR REPLACEMENT MANUALS

Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at www.echo-usa.com. Operator's and Parts Manuals are available by: · Downloading free from www.echo-usa.com · Purchasing from your Echo Dealer. · Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO,
INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part number of the manual (if known), your name and address and mail to address above. Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.

Available Parts Catalog

PTT-260 S/N 003001001 & UP Part Number 99922203284

ECHO, INCORPORATED
400 OAKWOOD ROAD LAKE ZURICH, IL 60047
www.echo-usa.com
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References