Bosch GRL4000-80CH / GRL4000-80CHV Rotary Laser Level

Operating/Safety Instructions

Modèles : GRL4000-80CH, GRL4000-80CHV, RC5

Read Before Using | Lire avant usage | Leer antes de usar

Important Safety Information

WARNING: Read all instructions. Failure to follow all instructions listed below may result in hazardous radiation exposure, electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term "tool" in all warnings refers to your mains-operated (corded) or battery-operated (cordless) tool.

Laser Safety

Electrical Safety

Personal Safety

Work Area Safety

Magnets

Features

The numbering of the product features shown refers to the illustration of the tool on the graphic pages.

Rotary Laser (GRL4000-80CH / GRL4000-80CHV)

Rotary Laser Indicator Elements

Remote Control (RC5)

Accessories/Replacement Parts

A) Accessories shown or described are not included with the product as standard.

Technical Specifications

Specification GRL4000-80CH GRL4000-80CHV
Article number 3 601 K61 J10 3 601 K61 F10
Working range (Diameter) approx. 200 ft (approx. 60 m) approx. 200 ft (approx. 60 m)
Working range (Diameter) with laser receiver approx. 4000 ft (approx. 1200 m) approx. 4000 ft (approx. 1200 m)
Leveling Accuracy 1) 2) Horizontal 1/16 in @ 100 ft (1.5 mm/30m ) 1/16 in @ 100 ft (1.5 mm/30m )
Leveling Accuracy 1) 2) Vertical n/a 1/8 in @ 100 ft (3 mm/30m)
Self-leveling range (typical) 8.5% (5°) 8.5% (5°)
Scan angle for line operation n/a 0°/10°/25°/50°
Leveling duration at a slope of up to 3% 30s 30s
Rotational speed 600 min⁻¹ 150/300/600 min⁻¹
Singe/dual-axis slope operation n/a 8.5%
Accuracy of single-axis slope operation B) n/a 0.2%
Max. altitude 6560 ft (approx. 2000 m) 6560 ft (approx. 2000 m)
Relative air humidity max. 90% 90%
Laser class 2 2
Laser type 635 nm, <1 mW 635 nm, <1 mW
Divergence of laser line <1.5 mrad (full angle) <1.5 mrad (full angle)
Recommended laser receiver LR40 LR40
Tripod mount (horizontal/vertical) 5/8 in-11 5/8 in-11
Laser level power supply 18 V 18 V
Power Supply Rechargeable battery pack (Li-ion) Bosch GBA18V40, GBA18V80 Bosch GBA18V40, GBA18V80
Power Supply Non-rechargeable batteries (alkaline manganese) (with battery adapter) 4 x 1.5V LR20 (D) 4 x 1.5V LR20 (D)
Approx. operating time with Lithium Ion (or rechargeable) battery (4 Ah) 60 h 60 h
Approx. operating time with non-rechargeable batteries 70 h 70 h
Bluetooth® laser level Class 1 Bluetooth® 5.0/4.X (Low Energy)E) 1 Bluetooth® 5.0/4.X (Low Energy)E)
Bluetooth® laser level Compatibility Android 6, iOS 10 (and above) Android 6, iOS 10 (and above)
Bluetooth® laser level Max. signal range 328 ft (100 m)F) 328 ft (100 m)F)
Bluetooth® laser level operating frequency range 2402–2480 MHz 2402–2480 MHz
Bluetooth® laser level Max. transmission power 6.3 mW 6.3 mW
Bluetooth® smartphone Compatibility Android 6, iOS 10 (and above) Android 6, iOS 10 (and above)
Bluetooth® smartphone Operating system Android 6, iOS 10 (and above) Android 6, iOS 10 (and above)
Specification GRL4000-80CH / GRL4000-80CHV
Weight according to EPTA-Procedure 01:2014 with rechargeable battery G) 9.3-10.6 lb (4.2-4.8 kg)
Weight according to EPTA-Procedure 01:2014 with non-rechargeable batteries 10 lb (4.6 kg)
Dimensions (length width height) 12.8 x 7.4 x 11 in (327 188 278 mm)
Protection rating IP 68
If mounted on a tripod, drop-proof to a height of 6 ft (2 m)
Recommended ambient temperature during charging 32 °F ~ 95 °F (0 °C to +35 °C)
Permitted ambient temperature during operation H) 14 °F ~ 122 °F (10 °C to +50 °C)
Permitted ambient temperature during storage -4 °F ~ 122 °F (20 °C to +50 °C)
Batteries Bosch GBA18V40, GBA18V80; 4 x 1.5V LR20 (D)
Chargers Bosch GAL18V40
Specification RC5 Remote Control
Article number 3 601 K69 R10
Working range (radius) 300 ft (100 m)
Operating temperature 14 °F ~ 122 °F (10 °C to +50 °C)
Storage temperature -4 °F ~ 158 °F (20 °C to +70 °C)
Max. altitude 6560 ft (approx. 2000 m)
Relative air humidity max. 90%
Pollution degree according to IEC 61010-1 2A)
Bluetooth® remote control Class 1 Bluetooth® 5.0/4.X (Low Energy)B)
Bluetooth® remote control Compatibility Android 6, iOS 10 (and above)
Bluetooth® remote control Max. signal range 328 ft (100 m)C)
Bluetooth® remote control Operating frequency range 2402–2480 MHz
Bluetooth® remote control Max. transmission power 6.3 mW
Batteries 2 x 1.5 V LR6 (AA)
Weight according to EPTA-Procedure 01:2014 0.37 lb (0.17 kg)
Dimensions (length width height) 4.8 x 2.3 x 1 in (122 59 27 mm)
Protection rating IP 54

A) Only non-conductive deposits occur, whereby occasional temporary conductivity caused by condensation is expected.

B) When using Bluetooth® Low Energy devices, it may not be possible to establish a connection depending on the model and operating system. Bluetooth® devices must support the SPP profile.

C) The signal range may vary greatly depending on external conditions, including the receiving device used. The Bluetooth® range may be significantly weaker inside closed rooms and through metallic barriers (e.g. walls, shelving units, cases, etc.).

Intended Use

Rotary Laser: The laser level is intended for establishing and checking exactly horizontal height profiles, vertical lines, alignments and plumb points. The laser level is suitable for indoor and outdoor use.

Remote Control: The remote control is intended for controlling the Bosch rotary lasers via Bluetooth®. The remote control is suitable for indoor and outdoor use.

Assembly and Power Supply

Laser Level Power Supply

The laser level can be operated either with conventional non-rechargeable batteries or with a Bosch lithium-ion battery. Do not use any commercially available rechargeable batteries (e.g. nickel metal hydride).

Operation with Bosch Rechargeable Lithium-ion Battery Pack

Battery Charge Indicator (Rechargeable Battery)

If the rechargeable battery is removed, its state of charge may be indicated by the green LEDs on the battery. Press the button for the battery charge indicator to show the state of charge.

If no LED lights up after pressing the button, the battery is defective and must be replaced.

LEDs Capacity
5 continuous green light 80-100 %
4 continuous green light 60-80 %
3 continuous green light 40-60 %
2 continuous green light 20-40 %
1 continuous green light 5-20 %
1 flashing green light 0-5 %

Recommendations for Optimal Handling of the Battery

Operation with Non-Rechargeable Batteries, LR20 (D)

Changing the Batteries/Rechargeable Battery (see figure A)

To replace the batteries/rechargeable battery, move the locking mechanism (2) of the battery compartment cover into position and open the battery compartment cover (1). Insert either a charged rechargeable battery (25) or the battery adapter (23) with fitted batteries into the battery compartment until it clicks into place. To remove, press the release button (24) and pull the battery/adapter out. Close the battery compartment cover (1) and move the locking mechanism (2) into position.

Battery Charge Indicator (Non-Rechargeable Batteries)

The battery charge indicator (d) on the display will indicate the state of charge:

Indicator Capacity
(d) fully lit 60 - 100%
(d) half lit 30 - 60%
(d) quarter lit 5 - 30%
(d) not lit 0 - 5%

If batteries are empty, a warning message will appear, and the status display (12) will flash red quickly. The laser level will then switch itself off.

Remote Control Power Supply

Using alkali-manganese batteries is recommended. Turn the locking mechanism (38) of the battery compartment cover, open the battery compartment cover (40) and insert the batteries, ensuring correct polarity. Close the cover and secure the locking mechanism.

Remove batteries from the remote control when not using it for longer periods to prevent energy consumption by the Bluetooth® function.

Operation

Protect the laser level and remote control against moisture, direct sunlight, and extreme temperatures or variations in temperature. Allow the laser level to adjust to ambient temperature before operation after significant temperature changes.

Accuracy Check: Always perform an accuracy check before continuing work if the laser level has been subjected to severe external influences (see "Accuracy Check of the Laser level", page 28).

Starting Operation of the Remote Control

The remote control works only if fitted with sufficiently charged batteries. After pressing a button, the operation indicator (33) will light up, indicating a signal has been sent. It is not possible to switch the laser level on/off with the remote control.

Starting Operation of the Rotary Laser

Setting up the Laser Level

Position the laser level on a stable surface, mount it on a tripod (44) or on the wall mount (45). Due to its high leveling accuracy, the laser level is very sensitive to knocks and vibrations. Ensure the laser level is stable to avoid interruptions caused by re-leveling.

Operating the Laser Level

Main functions are controlled by buttons on the laser level and remote control (41). Additional functions are available via the remote control, laser receiver (42), or the Bosch Leveling Remote App.

Switching On and Off

To Switch On: Press the on/off button (11). The start screen appears, followed by the home screen. The laser level emits the variable laser beam (8) and the plumb beam up (10) (GRL4000-80CHV only). Leveling starts automatically, indicated by flashing indicators. Once leveling is complete, beams light up continuously, rotation starts, and the status indicator (12) lights up green continuously.

Safety Note: Do not point the laser beam at persons or animals and do not look into the laser beam yourself, not even from a large distance.

To Switch Off: Press and hold the on/off button (11) until the switch-off symbol appears. Do not leave the switched-on tool unattended.

Overheating: If the maximum operating temperature (50 °C) is exceeded, a warning message appears, and the status display (12) flashes red. The laser level shuts down to protect the laser diode. It becomes operational again after cooling down.

Establishing a Connection to the Remote Control/Laser Receiver

In default factory setting, the laser level, remote control (41), and laser receiver (42) are already connected via Bluetooth®. To reconnect:

Remote Control via the Bosch Leveling Remote App

The laser level is equipped with a Bluetooth® module for remote control via a smartphone. The Bosch Leveling Remote App is required (downloadable from app stores). System requirements are available at www.boschpt.com.

Sleep Mode

During breaks, the tool can be set to sleep mode, saving all settings. Press the on/off button (11) briefly to enter the menu, navigate to sleep mode, and confirm with the slope button (14). Alternatively, press the sleep mode button (28) on the remote control or app.

Locking the Keyboard

The keyboard of the laser level and remote control can be locked via the Bosch Leveling Remote App. The keyboard lock indicator will appear on the laser level's display.

To Unlock: Use the Bosch Leveling Remote App, switch the laser level on/off via the on/off button (11), or press the slope buttons (3) and (4) simultaneously.

Operating Modes

All three operating modes are possible in horizontal and vertical positions.

Rotational Operation

Recommended when using the laser receiver. For GRL4000-80CHV, different rotational speeds can be selected.

Line Operation / Point Operation (GRL4000-80CHV only)

The variable laser beam moves within a defined aperture angle for increased visibility. Select by pressing the line operation button (5) or (29). Change aperture angle by repeatedly pressing the button until the desired mode is shown. Pressing again cycles back to rotational operation.

Note: Line and point operation are not suitable for use with the laser receiver (42).

Note: Due to inertia, the laser may slightly move beyond the end point of the laser line.

Turning the Line/Point within the Rotational Plane (GRL4000-80CHV only)

In line and point operation, the laser line or point can be positioned within the rotational plane (360°). Use slope buttons (4) or (3) on the tool, or (30) or (37) on the remote control to rotate anticlockwise (↩️) or clockwise (?).

Turning the Rotational Plane when in the Vertical Position (GRL4000-80CHV only)

In the vertical position, the laser point, line, or rotational plane can be rotated around the Y-axis within a range of ±8.5% for easy sighting or parallel alignment. Press the slope button (14) on the tool or (32) on the remote control to start. Use buttons (4)/(3) or (31)/(36) to adjust the position.

Automatic Plumb Point Function in the Vertical Position (GRL4000-80CHV only)

The laser beam can be automatically aligned vertically downwards for plumbing. Press the plumb point function button (26) on the remote control to start. The plumb point function symbol appears while aligning. The plumb point function indicator (e) appears on the start screen upon successful alignment.

Center Line Mode

The laser level automatically attempts to align the laser beam to the center line of the laser receiver by moving the rotation head. This mode is started at the laser receiver (refer to its operating instructions). During the search, the center line mode indicator appears on the laser level display, and the status indicator (12) flashes red. If alignment is successful, the mode finishes, and the set slope values are shown. If alignment fails, an error message appears.

Mask Mode

In rotational operation, individual quadrants of the rotational plane can be switched off to limit laser beam risks or avoid interference. This function is controlled via the Bosch Leveling Remote App. The laser operating mode indicator (a) shows visible quadrants.

Functions

Automatic Leveling

After switching on, the laser level automatically levels out unevenness within approx. ±8.5% (approx. 5°). The leveling indicator flashes during leveling, along with status indicators (12, 34, 35) flashing green. Rotation stops until leveling is complete. Beams light up continuously, rotation starts, and status indicators light up green continuously upon success.

Position Changes

The laser level continuously checks its position. Re-leveling is automatic if position changes occur.

Shock-Warning Function

The shock-warning function is switched on automatically approximately 30 seconds after the laser level is switched on. The shock-warning indicator (c) lights up continuously.

Slope Operation in the Horizontal Position

In horizontal position, the X-axis and Y-axis can be tilted independently (±8.5%).

Manual Operation

Automatic leveling can be switched off for manual operation.

Accuracy Check of the Laser Level

Note: Accuracy checks and calibration should only be performed by trained persons. Legal requirements must be known.

Influences on Accuracy: Ambient temperature, especially temperature differences from the ground upwards, can refract the laser beam. Mount the laser level on a tripod for distances of 65.6 ft (20 m) or more, preferably in the center of the work surface. Device-specific influences (e.g., falls) can also cause deviations. Always check leveling accuracy before beginning work.

Checking the Leveling Accuracy in a Horizontal Position

Requires a 100 ft (30 m) measuring distance on firm ground in front of a wall.

  1. Mount the laser level horizontally on a tripod 100 ft from a wall. Switch it on.
  2. Mark the center of the laser beam on the wall (point I).
  3. Rotate the laser level 180° without changing its position. Allow it to level in and mark the center point of the laser beam on the wall (point II), preferably vertically above or below point I.
  4. The discrepancy 'd' between points I and II reveals the actual height deviation.
  5. Repeat for the other axis by turning the laser level 90° before measurement.

Maximum Permitted Deviation: For a 100 ft (30 m) distance, the discrepancy 'd' must be no more than 1/8 in (3 mm) for each axis.

Checking the Leveling Accuracy in the Vertical Position (GRL4000-80CHV only)

Requires a 30 ft (10 m) tall wall and a plumb line.

  1. Position the laser level vertically on a firm, level surface. Switch it on and allow it to level in.
  2. Set up the laser level so the laser beam meets the plumb line at the exact center of the upper end.
  3. Mark the center of the laser beam on the wall at the lower end of the plumb line (point I).
  4. Rotate the laser level 180°. Allow it to level in and mark the center point of the laser beam on the wall (point II), preferably vertically above or below point I.
  5. The discrepancy 'd' between points I and II reveals the deviation from the vertical.

Maximum Permitted Deviation: For a 30 ft (10 m) distance, the discrepancy 'd' must be no more than 3/64 in (1 mm).

Calibrating the Laser Level

Note: Calibration should be performed with extreme precision or by a Bosch customer service agent. Inaccurate calibration leads to incorrect measuring results. Check leveling accuracy after every calibration.

X-axis and Y-axis Calibration (Horizontal Position)

Requires the laser receiver LR40 and a Bluetooth® connection.

  1. Preparation: Mount the laser level horizontally 100 ft (30 m) or 50 ft (15 m) from the laser receiver on a tripod or firm surface. Secure the laser receiver at the correct height (e.g., to a wall or measuring rod).
  2. Alignment: Align the laser level so the "+" side of the X-axis indicator points to the laser receiver (X-axis perpendicular to receiver).
  3. Start Calibration: Via Bosch Leveling Remote App or by pressing the on/off button and center line mode button on the laser receiver simultaneously. Select the distance between the tool and receiver on the tool's display and confirm.
  4. X-axis Calibration: Confirm rotation with slope button (14) when prompted to align the "+" side. Rotate the tool 180° to align the "-" side and confirm. "XOK" appears on the receiver display upon success.
  5. Y-axis Calibration: Rotate the tool 90° so the "+" side of the Y-axis points at the receiver and confirm. Rotate 180° to align the "-" side and confirm. "YOK" appears on the receiver display upon success.
  6. Finish: Confirm the final calibration with the slope button (14). The tool shuts down automatically.

Error Message: If calibration fails ("ERR" on receiver), cancel, check alignment, and restart. If it fails again, contact Bosch customer service.

Z-axis Calibration (Vertical Position - GRL4000-80CHV only)

Requires a 30 ft (10 m) wall and a plumb line.

  1. Preparation: Position the measuring tool vertically on a firm surface and allow it to level in. Align the laser beam perpendicular to the wall and cuts through the plumb line.
  2. Start Calibration: Press and hold the slope button (14) and briefly press the on/off button (11). Allow the tool to level in.
  3. Alignment: Align the laser beam parallel to the plumb line using the slope buttons (4)/(3).
  4. Save Calibration: Confirm with the slope button (14). The Z-axis indicator appears on the display, and the status indicator (12) flashes green three times. The device shuts down.

Error Message: If calibration fails, cancel, ensure the reference vertical line is in the pivoting range, and restart. If it fails again, contact Bosch customer service.

Working Advice

Overview of Status Indicators

Measuring Tool Indicators

Indicator Function Status Meaning
Status Indicator (12) Leveling Process Green flashing Horizontal: X- or Y-axis leveling. Vertical: X-axis leveling.
Operation Status Green continuous Horizontal: Both axes leveled. Vertical: X-axis leveled.
Status Indicator (12) Error / Shutdown Red flashing Automatic shut-down due to error (e.g., empty battery, temp. exceeded).
Center Line Mode Red flashing Center line mode started (see receiver instructions).
Position Change Red flashing quickly Position changed without switching on/off.
Leveling Limit Red flashing Self-leveling not possible, end of range.
Status Indicator (12) Shock Warning Red flashing quickly Shock-warning function actuated.
Calibration Red continuous Measuring tool is being calibrated.
Status Indicator (12) Manual Operation Red continuous Horizontal: At least one axis tilted/manual. Vertical: X-axis tilted/manual.
Sleep Mode Green flashing slowly Sleep mode activated.

Remote Control Indicators

Indicator Function Status Meaning
X-axis Indicator (34) Leveling Process Green flashing X-axis leveling (horizontal & vertical).
Leveled Green continuous X-axis leveled (horizontal & vertical).
X-axis Indicator (34) Manual Operation / Tilted Red continuous X-axis tilted or in manual operating mode (horizontal & vertical).
Y-axis Indicator (35) Leveling Process Green flashing Y-axis leveling (horizontal).
Leveled Green continuous Y-axis leveled (horizontal).
Y-axis Indicator (35) Manual Operation / Tilted Red continuous Y-axis tilted or in manual operating mode (horizontal).
Bluetooth® Indicator (33) Connection Process Green flashing alternately (34 & 35) Remote control connecting via Bluetooth®.
Connected Green continuous Remote control successfully connected via Bluetooth®.
Bluetooth® Indicator (33) Connection Failed Red continuous Unsuccessful connection to measuring tool via Bluetooth®.

Overview of Control Options

This table summarizes which functions can be controlled by the laser level, remote control (RC5), laser receiver (LR40), or the Bosch Leveling Remote App.

Function GRL4000-80CH GRL4000-80CHV RC5 LR40 Bosch Leveling Remote App
Switching on/off
Establish connection via Bluetooth® A)
Sleep mode
Switch on the keyboard lock
Switch off the keyboard lock
Rotation operation
Line and point operation
Turning the line/point within the rotational plane
Turning the rotational plane when in the vertical position
Automatic plumb point function in the vertical position
Center line mode
Partial projection (Mask Mode)
Shock-warning function
Inclination operation (Slope)
Manual operation
X-axis and Y-axis calibration (horizontal position) B)
Z-axis calibration (vertical position)

A) The function must be started on both the laser level and the remote control, laser receiver or smartphone at the same time.

B) The function must be started on both the measuring tool and the smartphone at the same time or on the laser receiver.

Rectifying Errors

This section provides troubleshooting steps for common issues.

Problem Corrective Measure
Automatic shut-down (operating temperature exceeded) Adjust the laser level to the ambient temperature before switching it on. Check measuring accuracy and calibrate if required.
Automatic shut-down (empty batteries or rechargeable battery) Change the batteries or the rechargeable battery.
Unsuccessful attempt to connect to the remote control (41) or the laser receiver Briefly press the on/off button (11). Start the connection process again. If connection is not possible, contact Bosch customer service.
Unsuccessful attempt to connect to the mobile device Briefly press the on/off button (11). Start the connection process again. If connection is not possible, contact Bosch customer service.
Measuring tool is at a slant of more than 8.5% or is not in the correct horizontal or vertical position. Reposition the laser level correctly. Re-leveling will start automatically.
Maximum leveling time is exceeded. Reposition the laser level correctly. Briefly press the on/off button (11) to restart leveling.
Change between horizontal and vertical position without switching the measuring tool on/off Briefly press the on/off button (11) to restart leveling.
Unsuccessful calibration of the X-axis, Y-axis, or Z-axis Cancel calibration, check alignment of laser level and receiver, and restart. If calibration fails repeatedly, have the tool checked by Bosch customer service.
Unsuccessful center line mode (X-axis or Y-axis) Press any button to terminate the function. Check the position of the laser level and laser receiver before restarting.

Maintenance and Service

Environment Protection

Recycle raw materials & batteries instead of disposing of waste. The unit, accessories, packaging & used batteries should be sorted for environmentally friendly recycling in accordance with the latest regulations.

Limited Warranty

Robert Bosch Tool Corporation ("Seller") warrants to the original purchaser only, that all Bosch lasers and laser levels will be free from defects in material or workmanship for a period of one (1) year from date of purchase. Warranty coverage extends to two (2) years upon product registration within eight (8) weeks of purchase (online or via mail). If not registered, a one (1) year limited warranty applies.

30 Day Money Back Refund or Replacement: Return the product within 30 days of purchase with the original receipt for a full refund or replacement. Maximum 2 returns per customer.

Warranty Obligation: Repair or replacement of defective parts, without charge, provided they have not been misused, carelessly handled, or misrepaired. Return the complete tool, transportation prepaid, to any BOSCH Factory Service Center or Authorized Service Center with a dated proof of purchase.

Warranty for Tripods and Rods: Bosch warrants tripods and leveling rods for one (1) year from date of purchase.

Warranty for Other Accessories: Other accessory items receive a 90-day limited warranty.

Limitations: Implied warranties are limited to one year. Seller is not liable for incidental or consequential damages. These rights may vary by state/province.

This warranty applies only to products sold within the USA, Canada, and Puerto Rico. Contact local dealers for warranty coverage in other countries.

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