Bennett Horizon 2 Series Electronic with 708 Electronics
Parts Manual
Only Trained Personnel May Work on This Equipment
Includes Instructions For:
- Self Contained
- Remote
- High Hose
- Low Hose
- Card Reader
- Local Preset
- Vapor Recovery
READ THIS BOOK
This book has important information for safe installation and operation of this equipment. Read and understand this book before applying power. Keep this book and tell all service personnel to read this book. If you do not follow the instructions, you can cause bodily injury, death or damage to the equipment.
For new books visit our web page at: http://www.bennettpump.com
Introduction & Instructions
This manual covers the Bennett 2400 or 2300 Model Series electronic dispenser M.P.D.
Determining the Model Number and the Dispenser Features
Determine the model number of the dispenser from the serial plate located on the front bottom rail. Understanding the features of the dispenser to be installed will be helpful in understanding the proper installation of the dispenser.
Refer to Installation Manual Horizon 2 (2300/2400) Series with 708 Electronics #105894
Placing an Order for Parts
FAX your order to 1-231-799-6202, or Mail your Purchase Order to:
Bennett Pump Company
1218 E. Pontaluna Rd.
Spring Lake, MI 49456
Or CALL
1-800-235-7618 Option 3
All orders must include:
- The part number, description, and quantity required.
- The complete "Ship to" address
- Your company's name and address (if different from the shipping destination) for billing purposes
Many common fasteners can be purchased from a local hardware store.
Frame
Inner Frame - All Models
Diagram shows the internal frame structure of the dispenser. Keyed labels point to various components.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 107683 | Cover Speaker 2300/2400 | 1 |
| 2 | 100018 | Housing, Hose Outlet (W, Valence) - Painted Black (24xx) | 1 |
| 100299 | Housing, Hose Outlet (W, Valence) - Painted Black (23xx) | 1 | |
| 3 | N640601P01 | Support, Pump Lift 2300/2400 | 4 |
| 4 | 100017 | End Column, Upper - Painted Black 2300/2400 | 2 |
| 5 | 105895 | End Column, Lower Horizon 708 Computer 2300/2400 | 2 |
| 6 | 100025 | Cover, Electronics - Painted Black (24xx) High Hose | 1 |
| 106053 | Cover, Electronics - Painted Black (23xx) High Hose | 1 | |
| 8 | 100149 | End Frame, ECD painted black | 2 |
| 9 | 106092 | Vapor Barrier, Remote 2 Side Blender | 1 |
| 10 | 100892 | Additional Flame Deck Numbers - (Call Order Entry) | 2 |
| 100818 | Rail, 2300 Meter | ||
| 11 | 100278 | Rail, 2400 Meter | 2 |
| 12 | 101254 | Bracing/Cross 2300/2400 | 2 |
| 13 | 106054 | Rail, Base Painted Black (23xx) | 2 |
| 105906 | Holder AD Panel 2300 Horizon 708 Computer | 4 | |
| 100342 | Hinge 1.5 X 5.0 Black Finish (Not Shown) | 2 | |
| 103669 | HSG, Hose Outlet, No Valence, 23XX (Not Shown) | 2 | |
| A577401 | Manifold Assembly (Not Shown) | 1 | |
| 101912 | Speaker (Not Shown) | 1 | |
| Bracket, Speaker (Not Shown) | 1 |
Outer Frame - 2400 Models
Diagram shows the exterior frame of the Bennett 2400 Model dispenser, Remote and Self Contained. Keyed labels point to external components.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 100596 | Cover, Valence-Painted Black (2400) | 1 |
| 100593 | Cover, Valence-Painted Black (2300) | 1 | |
| 2 | 106297 | Panel End, High Hose (Stainless) Same for Right or Left | 2 |
| 3 | 100342 | Hose - Not usually supplied by Bennett | |
| N898201 | Hose Outlet, No Valence (Not Shown) | 2 | |
| 4 | 105926 | Vapor Recovery Outlet (Not Shown) | 2 |
| 5 | Door Assembly, Electronics - Call Order Entry | 2 | |
| 6 | Nozzle Boot | 2 | |
| 7 | 106503 | Nozzle - Not usually supplied by Bennett | 2 |
| 8 | 106059 | Lower Door Assembly - Call Order Entry | 2 |
| 105898 | Ad Panel (Blank) - Call Order Entry | 2 | |
| 105906 | End Stops - Ad Panel, 2.88 x 3" Black | 4 | |
| A565901 | Rain Lip - 2400 | 1 | |
| Hinge 1.5 x 5" Black Finish | |||
| Elbow, Male (For Vapor Recovery Outlet) (Not Shown) |
Outer Frame - 2300 Models
Diagram shows the exterior frame of the Bennett 2300 Model dispenser, Remote and Self Contained. Keyed labels point to external components.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 100593 | Cover, Hose Outlet-Painted Black (2300)(Call Order Entry for other Graphics) | 1 |
| 2 | 106297 | Panel End, High Hose (Stainless) Same for Right or Left | 2 |
| 3 | 107117 | Door Assembly, Electronics- (Call Order Entry) | 2 |
| 4 | 105906 | Hinge 1.5 x 5" Black Finish | 4 |
| 106055 | Rain Lip - 2300 | 2 | |
| 106059 | End Stops, Ad Panel, 2.88 x 3" Black | 2 | |
| 5 | 106503 | Ad Panel - No Product, Blk - Call Order Entry for Help | 2 |
| 6 | 100287 | Door Assembly, 2300 -Call Order Entry For Help | 2 |
| 7 | 105925 | Nozzle Boot - Lift Lever, Black | 4 |
| 8 | 100375 | Key Lock Cam-Lower Door, Lower Door | 2 |
Ad Panels
Table lists various Ad Panels with part numbers and descriptions.
| Part No. | Description |
|---|---|
| 109327 | AD PANEL - SUPERTEST 12" REGULAR |
| 109328 | AD PANEL - SUPERTEST 12" PLUS |
| 109329 | AD PANEL - SUPERTEST 12" PREMIUM |
| 109330 | SUPERTEST WHITE BP0933 24X1 DOOR |
| 109331 | SUPERTEST WHITE BP0933 VALENCE |
| 110282 | Ad Panel Premium Diesel 8" BLK/GRN |
| 110283 | Ad Panel Blended Diesel 8" BLK/GRN |
| 109045 | Main Display GoMart Four Products ABCD/ACD |
| 109046 | GoMart Keypad ABCD |
| 109047 | Door Upper Screened 2400 GoMart Debit ABCD |
| 109068 | Door Screened 2400 ABCD No Preset No Printer |
| 109069 | Door Screened 2400 ABC No Preset No Printer |
| 109335 | Main Display GoMart Four Products ABCD/ABCD |
| 109724 | DECAL CONOCO LOWER DOOR 2300 |
| 109725 | DECAL CONOCO LOWER DOOR 2400 |
| 109726 | DECAL PHILLIPS 66 LOWER DOOR 2300/2400 |
| 109727 | DECAL 76 LOWER DOOR 2300/2400 |
| 109728 | LOWER DOOR 23X1 PTS/CG BLK/RED |
| 109729 | LOWER DOOR 23X2 PTS/CG BLK/RED |
| 109732 | LOWER DOOR 24X1 PTS/CG BLK/RED |
| 109733 | LOWER DOOR 24X2 PTS/CG BLK/RED |
| 106514 | PANEL AD CONOCO PHILLIPS REGULAR 8" |
| 106515 | PANEL AD CONOCO PHILLIPS REGULAR 12" |
| 106516 | PANEL AD CONOCO PHILLIPS PLUS 8" |
| 106517 | PANEL AD CONOCO PHILLIPS PLUS 12" |
| 106518 | PANEL AD CONOCO PHILLIPS PREMIUM 8" |
| 106519 | PANEL AD CONOCO PHILLIPS PREMIUM 12" |
| 109736 | PANEL AD CONOCO PHILLIPS DIESEL 8" |
| 109737 | PANEL AD CONOCO PHILLIPS DIESEL 12" |
| 109739 | PANEL AD GASOHOL 12" |
| 109740 | PANEL AD MOGAS 12" |
| 110285 | Lower Door 24X4 Green BP9726 |
Valance
Table lists various Valance components with part numbers and descriptions.
| Part No. | Description |
|---|---|
| 109338 | Valance GoMart Round 2400 Position 1 and 2 |
| 109339 | Valance GoMart Round 2400 Position 3 and 4 |
| 109340 | Valance GoMart Round 2400 Position 5 and 6 |
| 109341 | Valance GoMart Round 2400 Position 7 and 8 |
| 109342 | Valance GoMart Round 2400 Position 9 and 10 |
| 109799 | Valance GoMart 2400 pos 11 and 12 |
| 109800 | Valance GoMart 2400 pos 13 and 14 |
| 109801 | Valance GoMart 2400 pos 15 and 16 |
| 109663 | VALANCE BRACKET |
| 109664 | VALANCE 2300 SERIES |
| 109665 | VALANCE 2400 SERIES |
| 109680 | VALANCE LEFT CONOCO PHILLIPS 2300 |
| 109681 | VALANCE RIGHT CONOCO PHILLIPS 2300 |
| 109682 | VALANCE LEFT CONOCO PHILLIPS 2400 |
| 109683 | VALANCE RIGHT CONOCO PHILLIPS 2400 |
| 109713 | DECAL CONOCO PHILLIPS VALANCE 8" X 1.5" |
| 109714 | DECAL CONOCO VALANCE 12" X 3.5" |
| 109715 | DECAL PHILLIPS VALANCE 7.5" X 7.25" |
| 109716 | DECAL 76 VALANCE 7.5" DIA |
| 109695 | VALANCE BOX 2300/2400 SERIES |
| 109704 | ROPE NYLON 1/8" X 126" SINGLE HOOK ASSM |
| 109695 | VALANCE BOX 2300/2400 SERIES |
| 110385 | VALANCE 23XX MURPHY OIL GREEN |
End Panels
Table lists various End Panel components with part numbers and descriptions.
| Part No. | Description |
|---|---|
| 109857 | PANEL END, HH, RED 708 HORIZON*OE TEXT* |
| 106295 | PANEL END, HH, WHITE 708 HORIZON*OE TEXT* |
| 106296 | PANEL END, HH, BLACK 708 HORIZON*OE TEXT* |
| 106297 | PANEL END, HH, STAINLESS STEEL 708 HORIZON*OE TEXT* |
| 106298 | PANEL END, HH, WHITE 708 TRUCK *OE TEXT* |
| 106299 | PANEL END, HH, BLACK 708 TRUCK *OE TEXT* |
| 106300 | PANEL END, HH, STAINLESS STEEL 708 TRUCK*OE TEXT* |
| 110268 | Door Upper 2400 Credit ABCD Call |
| 110269 | Door Upper 2400 Credit ABC Call |
| 110270 | Door Up 2400 Debit Call No Scr WHT |
Hydraulics
Lower Door - Hydraulics
Diagram shows the hydraulic components located in the lower door of the dispenser. Keyed labels point to various parts.
| Ref | Part No. | Description |
|---|---|---|
| 1 | 105897 | Holder Ad Panel 2400 - (Above lower door - Call Order Entry) |
| 2 | 103786 | Pulser Ribbon Cable 16" |
| 106071 | Pulser Ribbon Cable 24" | |
| 3 | 105900 | 24Volts DC two stage valve |
| N636401 | Gasket, Solenoid to Flange | |
| 105899 | 24Volts DC Blend Valve (Not Shown) | |
| 4 | 105708 | Field Wire Conduit 3/4" x 27" |
| 5 | 100140 | Product Inlet Casting (Pipe Nipple 1 1/2" x 13 1/2") |
| 6A | 100531 | Check Valve and Manifold Assembly - Blender |
| 6 | 103669 | Manifold Assembly - Inlet to meter |
| H914201 | Check Valve | |
| 7 | A270501 | Spin On Filter 70 Micron |
| 8 | 100454 | Meter, Gallon, Oriented “D” (Note - with the calibration wheel facing you, the copper tube comes out of meter to the left) |
| 101197 | Meter, Gallon, Oriented "C" - tube to the right | |
| 101199 | Meter, Gallon, Oriented “B”- tube towards you | |
| 101187 | Meter, Gallon, Oriented “A” - tube away from you | |
| 9 | 108014 | Dual Phase Pulser & Mounting Assembly Kit (708) |
| 9A | 107902 | Conduit Assembly - Pulser and Pump Handle |
| 10 | 103785 | Pin for Meter Output to Pulser |
| Tube, Copper - See Gages |
Table lists additional parts for the Lower Door - Hydraulics section.
| Part No. | Description |
|---|---|
| N898201 | Vapor Recovery Ready Outlet Assembly |
| 105903 | Cover - Electronic Enclosure |
| 100531 | Check Valve and Manifold Assembly - Blender |
| 100032 | Copper Tube - Side 1 Product A Side 2 Product D |
| 100034 | Copper Tube - Side 1 Product D Side 2 Product A |
| 108939 | 3" Pipe nipple, stainless steel |
| 108641 | 4 1/2" Pipe nipple, stainless steel |
| 108642 | 7 1/2" Pipe nipple, stainless steel |
| 108475 | 2" Pipe nipple, stainless steel |
| 107413 | 7" Pipe nipple, stainless steel |
| 107412 | 5 1/2" Pipe nipple, stainless steel |
| 107411 | 4" Pipe nipple, stainless steel |
| 107410 | 1 1/2" Pipe nipple, stainless steel |
Hydraulics Assembly - Remote & Self Contained
Diagram shows the hydraulic assembly for Remote and Self Contained dispensers. Keyed labels point to various components.
Table lists parts for the Hydraulics Assembly.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | N557701 | Adaptor, Filter | 1 per Remote Manifold |
| 2 | 100636 | Adaptor, Inlet (pumping unit) | 1 per Pump |
| 3 | 100557 | Adaptor, Meter Tube | 1 per Pump |
| 4 | N614301 | Adaptor, Balanced Vapor Recovery | 1 per Hose |
| 5 | A583701 | Bushing, Reducer | 1 per Hose |
| 6 | 100271 | Check Valve and Manifold Assembly - Non-Blender | 1 per Side |
| 100531 | Check Valve and Manifold Assembly - Blender | 1 per Side | |
| 7 | N830201 | Body | 1 per Hose |
| 8 | A596501 | Coupling - Male-3/4" NPFT to 1-3/16th"-12"T" Straight | 3 per Hose |
| 9 | H386801 | Cover, Check Valve | 3 per Hose |
| 10 | H384901 | Gasket, Check Valve | 3 per Hose |
| 11 | A044001 | Plug, Pipe- Square HD, 1/8" Pipe | 3 per Hose |
| 12 | A283704 | Screw, Hex HD, 10-24 | 12 per Hose |
| 13 | 100224 | Tube Assembly, Product | 1 per Hose |
| 14 | H914201 | Check Valve Assembly | 1 per Hose |
| 15 | H386801 | Elbow - Male -90 Deg, 7/8"OD Tube 1-1/4"-12 Thread | 1 per Remote Manifold |
| 16 | A565901 | Elbow, Hose (Black) | 1 per Hose |
| 17 | N741301 | Filter (Spin On) | 1 per Remote Manifold |
| 18 | A270501 | Filter (Spin On) | 1 per Remote Manifold |
| 19 | H384901 | Gasket, Cover-Check Valve | 1 per Remote Manifold |
| 20 | N795301 | Gasket, Inlet Adaptor | 1 per Remote Manifold |
| 21 | 100535 | Gasket, Meter Inlet | 2 per Manifold |
| 22 | N636401 | Gasket, Solenoid | 1 per Meter |
| 23 | 100004 | Manifold, Meter, Valve and Filter (Remote) | 1 per Inlet |
| 24 | 100635 | Manifold, Meter - Pumping Unit Self Contained | 1 per Inlet |
| 25 | 100452 | Meter Assembly, SB-100 (Outlet and Piston Cover) "4" | 1 per product |
| 26 | 100140 | Nipple-Pipe-1-1/2" x 13-1/2" | 1 per Remote Manifold |
| 27 | E169122 | Nipple Pipe - 1-1/2" x 2-1/4" | 1 per Pump |
| 28 | A184406 | Nipple-Pipe | 1 per Hose |
| 29 | A219104 | Nut, Hex w/Ext Lockwasher, 5/16-18 | 4 per remote manifold |
| 30 | A247018 | O'Ring Square Section | 1 per Meter |
| 31 | A247017 | O'Ring Square Section | 2 per Pump |
| 32 | A212248 | O'Ring, Round Section | 2 per Hose |
| 33 | A212249 | O'Ring, Round Section | 2 per Pump |
| 34 | N898201 | Outlet Assembly, Coax, Includes O'Rings | 1 per Hose |
| 35 | 100147 | Outlet, Hose (low Hose) | 1 per Outlet |
| 36 | N641402 | Plate, Outlet Cover | 1 Per Manifold |
| 37 | N680201 | Plate, Valve and Filter Manifold | 1 Per Hose |
| 38 | A044001 | Plug, Pipe-Square HD 1/8" Pipe | 1 Per Outlet |
| 39 | A526601 | Plug, Pipe-Plastic, 3/4" NPT | 1 per inlet |
| 40 | N190730 | Pumping Unit, Type 75 | 4 per Rmt Manifold |
| 41 | A181402 | Screw, Fillister HD, 10-24 x 5/8 | 2 per meter |
| 42 | 100534 | Screw, Metric Socket HD Cap 20 mm | 4 per pump |
| 43 | A479802 | Screw, Metric Socket HD M6-30mm | 3 per pump |
| 44 | 100637 | Screw, Metric Socket HD M10-1.5x40mm | 4 per meter |
| 45 | A479902 | Screw, Metric Head HD, M8-1.25x25mm | 1 per meter |
| 51 | 100351 | Tube Assembly, Product, High Hose | 1 per meter |
| 52 | 100638 | Tube 6-1/8th | 1 per pump |
| 53 | 100636 | Union Inlet 1-1/2" | 1 per pump |
| 54 | H914201 | Valve Assembly, Check | 1 per Rmt Manifold |
| 55 | N655801 | Valve Assembly, Solenoid, 24Volts DC 2 stage, 60 hz | 1 per meter |
| 56 | N837601 | Valve Assembly, Solenoid Repair Kit | 1 per meter |
| 100033 | Tube Assy S2-PB Horizon 2432 | ||
| 100808 | Tube Assy S1-PB Horizon 2432 | ||
| 105899 | Blend Valve 24 volt D.C. |
Hydraulics - See Gages
Table lists Tube Assemblies, Product for High Hose, showing Meter Location & Part Number for various Series Numbers.
| Series Number | Tube Assemblies, Product - High Hose: | Meter Location & Part Number | |||||||
|---|---|---|---|---|---|---|---|---|---|
| Side1-A | Side 1-B | Side 1-C | Side 1-D | Side 2-A | Side 2-B | Side 2-C | Side 2-D | ||
| 2211xx-1 | 100351 | ||||||||
| 2212xx-2 | 100351 | 100301 | |||||||
| 2222xx-1 | 100351 | 100301 | |||||||
| 2224xx-2 | 100351 | 100301 | 100301 | 100351 | |||||
| 2311xx-1 | 100351 | ||||||||
| 2312xx-2 | 100300 | 100351 | |||||||
| 2322xx-1 | 100351 | 100301 | |||||||
| 2324xx-2 | 100351 | 100301 | 100301 | 100351 | |||||
| 2331xx-1 | 100351 | 100533 | 100034 | ||||||
| 2332xx-2 | 100351 | 100533 | 100034 | 100034 | 100533 | 100532 | |||
| 2422xx-1 | 100351 | 100301 | |||||||
| 2424xx-2 | 100351 | 100301 | 100301 | 100351 | |||||
| 2433xx-1 | 100351 | 100301 | 101204 | ||||||
| 2436xx-2 | 100351 | 100301 | 101204 | 100301 | 100353 | 100351 | |||
| 2444xx-1 | 100351 | 100352 | 100353 | 100301 | |||||
| 2448xx-2 | 100351 | 100352 | 100353 | 100301 | 100301 | 100353 | 100352 | 100351 | |
| 2431xx-1 | 100032 | 100033 | 100034 | ||||||
| 2432xx-2 | 100032 | 100033 | 100034 | 100034 | 100033 | 100032 | |||
| 2442xx-1 (3+1) | 100032 | 100808 | 100034 | 100665 | |||||
| 2444xx-2 (3+1) | 100032 | 100808 | 100034 | 100665 | 100034 | 100033 | 100032 | 100664 | |
Diagrams illustrate Side Two and Side One configurations for 2200, 2300, and 2400 UL LABEL dispensers, showing meter positions A, B, C, D.
Note: STRAIGHT THRU, ELBOW AND SAUSER SIGHT GLASS.
Electronics
SB100 Mechanical Meter
Diagram shows an exploded view of the SB100 Mechanical Meter assembly with numbered components.
SB100 Electronic Meter
Diagram shows an exploded view of the SB100 Electronic Meter assembly with numbered components.
SB100 Meter Parts List
Table lists parts for the SB100 Meter, including Item, Part Number, Description, and Comment.
| Item | Part Number | Description | Comment |
|---|---|---|---|
| 1 | N/A | Lead Seal Wire | Please Call 231-798-1310 for details |
| 2 | N/A | Universal Link | Please Call 231-798-1310 for details |
| 3 | H651203 | Half Coupling | Unthreaded See Kit List |
| 4 | H650402 | Half Coupling | Threaded |
| 5 | H650501 | Screw | |
| 6 | A480001 | Screw, Flat Head | M3.5-0.6 X 8 mm |
| 7 | N666401 | Shaft Seal Retainer | |
| 8 | 107694S | Shaft Seal | |
| 9 | A586901 | Screw, Hex Head | M6-1.0 X 20 mm |
| 9 | N840401 | Screw, Hex Head | M6-1.0 X 20 mm with Seal Hole |
| 10 | A247018 | O-Ring, Square Section | |
| 11 | N646502 | Collector Cover | |
| 11 | 103044 | Collector Cover | High Alcohol |
| 12 | A247019 | O-Ring, Square Section | |
| 13 | N673201 | Gasket | |
| 14 | 103077 | Spring | |
| 15 | A631901 | Screw, Fil Head | M4-0.7 X 10 mm Stainless Steel |
| 16 | N685901 | Inner Diaphragm Retainer | |
| 17 | 100081 | Diaphragm | |
| 18 | N673101 | Gasket | |
| 19 | N902501 | Counter Valve | |
| 20 | 101183 | Counter Valve Assembly | |
| 21 | N685801 | Outer Diaphragm Retainer | |
| 22 | A586801 | Screw, Pan Head | M5-0.8 X 12 mm |
| 23 | 101184 | Collector Cover Assembly | |
| 23 | 103048 | Collector Cover Assembly | High Alcohol |
| 24 | N672601 | Drive Pin | |
| 25 | N891601 | Distributor | |
| 26 | A579901 | Retaining Ring | |
| 27 | A584001 | Washer | Crankshaft Support |
| 28 | 101185 | Meter Body Assembly | |
| 28 | 103049 | Meter Body Assembly | High Alcohol |
| 29 | N903701 | Roller & Bearing Assembly | |
| 30 | A631801 | Washer | |
| 31 | A239401 | Lock Nut | |
| 32 | N903801 | Crank Shaft Assembly | Gallons |
| 32 | N903802 | Crank Shaft Assembly | Liters |
| 33 | N659201 | Cylinder Cover | |
| 33 | 103041 | Cylinder Cover | High Alcohol |
| 34 | A247010 | O-Ring, Square Section | |
| 35 | N792201 | Piston Screw, Hex Head | With Nylon Patch (also use with High Alcohol) |
| 36 | N701502 | Piston Assembly | |
| 36 | 103046 | Piston Assembly | High Alcohol |
| 37 | N654802 | Connecting Rod | Lower Rod |
| 38 | N654801 | Connecting Rod | Upper Rod |
| 39 | A586401 | Retaining Ring | |
| 40 | N683701 | Calibrating Cover | |
| 40 | 103043 | Calibrating Cover | High Alcohol |
| 41 | 111787 | O-Ring | Also used with High Alcohol |
| 42 | N701601 | Calibrating Dial & Screw Assembly | |
| 43 | N675801 | Seal Pin | |
| 44 | N779601 | Calibration Cover Assembly | |
| 44 | 103047 | Calibration Cover Assembly | High Alcohol |
| 45 | 100535 | Gasket, Meter Inlet | Not Shown |
| 46 | N902401S | Valve Plate | Not Shown |
| 47 | A586601 | Screw, Valve Plate | Not Shown |
| 48 | A578404 | DU Bearing, Meter Body | Not Shown, for meters built since 1995 |
| 49 | N906501 | DU Bearing and Retainer, Meter Body | Not Shown, for meters built before 1995 |
Kit List
Table lists various kits for SB100 meters, including Part Number, Description, and Comment.
| Part Number | Description | Comment | |
|---|---|---|---|
| 100965 | Kit, SB100, V'Plate/C'Valve Replacement | Includes 1 each of items 8, 10, 12, 13, 14, 20, 25 & 46 | |
| KR043601 | Kit, SB-100 Piston Retail, 4 Per | Includes 4 of items 34, 35, & 36, 1 each of 10 & 45 | |
| 112343 | Kit, SB-100 Piston Retail, Alcohol Meters | Includes 4 of items 34, 35, & 36, 1 each of 10 & 45 | |
| 107170 | Kit, Crankshaft Bearing Replacement | Includes 2 of item 29, 1 ea. of 10, 31 & 45 | |
| 112246 | Kit, Lower Hydraulic Gallon SB-100 | Includes 4 of items 34, 35, & 36, 1 ea. of 8, 10, 12, 26, 32, 45 & 48 | |
| 112347 | Kit Lower Hydraulic Gallon SB-100 Alcohol | Includes 4 of items 34, 35, & 36, 1 ea. of 8, 10, 12, 26, 32, 45 & 48 | |
| 112247 | Kit Lower Hydraulic Liter SB-100 | Includes 4 of items 34, 35, & 36, 1 ea. of 8, 10, 12, 26, 32, 45 & 48 | |
| 112348 | Kit Lower Hydraulic Liter SB-100 Alcohol | Includes 4 of items 34, 35, & 36, 1 ea. of 8, 10, 12, 26, 32, 45 & 48 | |
| KR044601 | Kit, SB-100 Diaphragm/Distributor | Includes 4 of item 15, 1 ea. of 8, 10, 12, 13, 14, 17, 25 & 45 | |
| 112651 | Includes items 3, 4 & 5 | ||
| 103490 | Kit, Tools for Du Bearing Replacement | ||
| 112248 | Field Du Bearing Install/Removal Tool | ||
| KR044703 | Kit, SB-100 Meter, Crankshaft, Gallons | Includes 4 of item 34, 1 ea. of 8, 10, 12, 26, 32, 45 & 48 | |
| KR044704 | Kit, SB-100 Meter, Crankshaft, Liters | Includes 4 of item 34, 1 ea. of 8, 10, 12, 26, 32, 45 & 48 | |
| KR044701 | Kit, SB-100 Meter, Crankshaft, Gallons | Includes 4 of item 34, 1 ea. of 8, 10, 12, 26, 32, 45 & 49 | |
| KR044702 | Kit, SB-100 Meter, Crankshaft, Liters | Includes 4 of item 34, 1 ea. of 8, 10, 12, 26, 32, 45 & 49 |
Type 75 Pumping Unit
Diagram shows an exploded view of the Type 75 Pumping Unit assembly with numbered components.
Table lists parts for the Type 75 Pumping Unit.
| Item | Part Number | Description | Comment |
|---|---|---|---|
| 1 | A479902 | Bolt | M8-1.25 X 25 mm (Use N840502 for Seal Wire Bolt) |
| 2 | N152902 | Meter Inlet Adaptor | With Tap |
| 105588 | Meter Inlet Adaptor | High Alcohol | |
| 3 | N162801 | Gasket, Meter Inlet Adaptor | |
| 4 | 108731 | Housing, Air Valve Float Assembly | |
| 5 | 108737 | Gasket | |
| 6 | 108732 | Shaft | Furnished as an Assembly - 108805 |
| 7 | 108735 | Snap Ring | |
| 8 | 108733 | Nut | |
| 9 | 108734 | Float | |
| 10 | 108736 | Retainer Ring | |
| 11 | 110211 | ID Tag | |
| 12 | N152801 | Cover, Atmospheric Chamber | Meter Mount Style |
| 105787 | Cover, Atmospheric Chamber | Meter Mount Style - High Alcohol | |
| 13 | N347901 | Cover, Atmospheric Chamber | Pipe Outlet with Motor Mount Ears |
| 103055 | Cover, Atmospheric Chamber | Pipe Outlet with Motor Mount Ears - High Alcohol | |
| 108945 | Cover, Atmospheric Chamber | GPU | |
| 14 | A471001 | Cover, Atmospheric Chamber | GPU - High Alcohol |
| 109582 | Retainer Ring | ||
| 15 | 103089 | End Plug (Alcohol Fuel) | N225201 for Standard Fuel |
| 16 | 111789 | O-Ring #028 | For use with 3 Piece Body - Also used with High Alcohol |
| 17 | N162901 | Gasket - Atmospheric Cover | |
| 18 | A480101 | Bolt - Round Head | M6-0.7 X 20 mm |
| 19 | N888301 | Non-Reversing Float | |
| 20 | 111788 | O-Ring #017 | Also used with High Alcohol |
| 21 | 109892 | Atmospheric Float Assembly | |
| 22 | N162901 | Gasket - Atmospheric Cover | |
| 23 | N153801 | Air Separator Body | One Piece Body - 113078 |
| 103051 | Air Separator Body | One Piece Body - 113079 High Alcohol | |
| 24 | N162501 | Gasket, Inlet Separator | |
| 25 | N162601 | Gasket, Outlet Separator | |
| 26 | N190201 | Insert - Air Separator Inlet | |
| 27 | 108727 | Tube - Air Separator | |
| 28 | 108730 | Piston | OIML Only |
| 29 | 108725 | Spring | |
| 30 | 108728 | End Cap | |
| 31 | N225301 | Tube - Air Separator | |
| 32 | 109668 | Screw - Air Test Valve | |
| 33 | 109666 | Adaptor - Air Test Valve | |
| 34 | A019902 | Pipe Plug | 1/4-18NPT |
| 35 | N154801 | Cover, Control Valve | |
| 103053 | Cover, Control Valve | High Alcohol | |
| 36 | N162301 | Gasket | |
| 37 | E008001 | Spring | Standard Delivery Pump 12 GPM |
| J325201 | Spring | Heavy Duty Delivery Pump 22 GPM | |
| 38 | N107301 | Control Valve Assembly | Brass Body Version |
| 113022 | Control Valve Assembly | Aluminum Body Version with Hard Coat | |
| 110368 | Control Valve Assembly | High Alcohol | |
| 39 | A320901 | Pressure Relief Valve | |
| 40 | 111790 | O-Ring #210 | Also used with High Alcohol |
| 41 | N150602 | Pump Body | |
| 103052 | Pump Body | High Alcohol | |
| N150603 | Pump Body | Side Inlet Version | |
| 109735 | Pump Body | Side Inlet High Alcohol | |
| 42 | N160301 | Filter Insert | |
| 43 | 100070 | Strainer | Standard Production |
| A311901 | Filter | Paper Filter 35 Micron | |
| N347301 | Cloth Sack | Special - Used with Sack | |
| 44 | N905001 | Filter Spring | 10 Micron |
| 45 | N162201 | Gasket | |
| 46 | N154701 | Filter Cover | |
| 103054 | Filter Cover | High Alcohol | |
| 47 | N154901 | Bypass Cover | Non-Adjustable |
| 105585 | Bypass Cover | High Alcohol | |
| 48 | N162401 | Gasket | |
| 49 | N481201 | Bypass Valve | Standard - Silver Spring Low Pressure |
| N481202 | Bypass Valve | Standard - Green Spring Medium Pressure | |
| N481203 | Bypass Valve | Standard - Copper Spring High Pressure | |
| 50 | 111791 | O-Ring #229 | Also used with High Alcohol |
| 51 | A620801 | Cap Nut | |
| 52 | A620901 | Seal Ring | |
| 53 | N873001 | Disc | |
| 54 | N872801 | Adaptor | Not Sold Separately - See Item #60 |
| 55 | A620101 | Retaining Ring | |
| 56 | N872901 | Check Valve Body | |
| 57 | N873201 | Spring | |
| 58 | N873101 | Washer | |
| 59 | N872701 | Shaft | |
| 60 | N873301 | Check Valve Assembly | With out Ring |
| KR044102 | Check Valve Assembly | Includes Item #50 & Item #60 | |
| 61 | N308301 | Cap | |
| 62 | N308201 | Adjustment Screw | |
| 63 | A507901 | Washer | |
| 64 | N308101 | Cover - Adjustable Bypass | |
| 65 | A479903 | Screw | M8 - 1.25 X 20 mm |
| 66 | A000301 | Lock Washer | |
| 67 | A028101 | Flat Washer | |
| 68 | N106901 | Pulley - Single Groove | |
| 100040 | Pulley - Dual Groove | ||
| 69 | N155901 | Clamping Ring | |
| 70 | N162701 | Gasket | |
| 71 | J682702 | Rotor Cover Assembly | |
| 72 | A480001 | Flat Head Screw | |
| 73 | H352101 | Shaft Seal Retainer | |
| 74 | A323702 | Shaft Seal (with insertion tool) | 109711 Shaft Seal Kit - Includes #74 & 75 with install plug |
| 75 | A247014 | Square Seal | |
| 76 | N103801 | Rotor Cover | Standard Delivery Pump |
| 77 | N650401 | Throw Out Ring | Heavy Duty Pump |
| N238101 | Throw Out Ring | ||
| 78 | A199501 | Woodruff Key | |
| 79 | A263101 | Retaining Ring | |
| 80 | N238301 | Rotor & Shaft Assembly | Standard 6 Blade Rotor |
| *KR0420xx | *Rotor Replacement Kit | Includes #70, 74, 75, (2) 77, 80, (6) 81 xx="01" Std Delivery "02" Heavy Duty | |
| 81 | 110704 | Rotor Blade | Standard Delivery Pump |
| 82 | N156401 | Stator | Standard Delivery Pump |
| N159501 | Stator | Heavy Duty Pump | |
| KR036604 | Gasket Set for Pumping Unit | Complete Set of Gaskets, Seals, and O-Rings for P/U |
Electrical - Motor - Self Contained
Diagram shows the electrical motor components for self-contained units. Keyed labels point to various parts.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | N655101 | Adjuster, Motor (Top) | 1 |
| 2 | N655201 | Adjuster, Motor (Bottom) | 1 |
| 3 | 100762 | Conduit, Motor | 1 |
| 4 | A054701 | Coupling, Reducer | 1 |
| 5 | 106840 | Motor, 1 HP 115/230 v, 1 phase (single sided unit) | 1 |
| 106859 | Motor, 1 HP 230/360 v, 3 phase (dual sided unit) | 1 | |
| 6 | A243101 | Key only | 1 |
| 7 | N630501 | Motor Plate and Angle Assembly | 1 |
| 8 | 101120 | Nipple, Conduit 8.1" Long | 1 |
| 13 | 102594 | Pulley, 2-1/4" Diameter (60 hz motor-standard/heavy duty) | 1 |
| 14 | N794701 | Pulley, 2-3/4" Diameter (50 hz motor-standard) | 1 |
| 17 | H033301 | Slip Joint Assembly | 1 |
| 18 | A267809 | V-Belt, 38" (60 Hz Motor) | 1 |
| 102835 | V-Belt, 39" (50 Hz Motor) | 1 | |
| 101187 | Meter, Gallon, Oriented "A" - tube away from you | 1 |
Speaker - High Hose Models
Table lists parts for speaker components in High Hose Models.
| Part No. | Description | Qty |
|---|---|---|
| 107684 | Base Speaker Wiring Enclosure | 1 |
| 108327 | Conduit - Speaker Input | 1 |
| 107683 | Cover- speaker wiring enclosure | 1 |
| 108283 | Mounting plate - Speaker | 1 |
| 108018 | Switch - Operator-Yellow | 1 |
| 108019 | Switch - Contact Block | 1 |
Electronic Door Assembly
Diagram shows the electronic door assembly of the dispenser. Keyed labels point to various components and overlays.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 106174 | Decal (Call Order Entry for Help) | 2 |
| 2 | 106197 | Totalizer, Electromechanical | 3 |
| 3 | 106199 | Display Cover (Call Order Entry) | 3 |
| 107385 | Display Cover - English US ABC | ||
| 106495 | Gasket - Main Display | ||
| 4 | 106181 | Product Select Overlay, Blank (Call Order Entry for Help) | 2 |
| 106495 | Product Select Overlay - 3 Product | ||
| 5 | 105919 | Key Lock, Sealed, black Finish | 1 |
| 6 | 106655 | Panel Ad-Conoco Unleaded 12" (Call Order Entry for Help) | 1 |
| 106657 | Panel Ad-Conoco Unleaded Plus12" (Call Order Entry for Help) | 1 | |
| 106042 | Gasket, product select board | ||
| 106751 | Spacer, product select board | ||
| 7 | 106059 | End Stops - Ad Panel 2.88 x 3 Black | 2 |
| 106154 | Door Receipt Printer | 2 | |
| 106461 | Receipt Printer Paper 60 mm x 4.0 OD/Rev Wound | ||
| 106246 | Printer Assembly, Seiko | 1 | |
| 8 | 104740 | VeriFone Everest Card Reader Overlay (Credit Only) Call Order Entry for help | 1 |
| 9 | 106496 | Door Upper 2300 Debit Multi-hose BLK (Shown) (Call Order Entry for Help) | 1 |
Local Preset
Diagram shows the Local Preset interface and electronic board. Keyed labels point to components.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 106714 | Local Preset Overlay-Spanish, No Printer (Call Order Entry for specific overlay) | 2 |
| 2 | 106722 | Cable Assembly - Local Preset | 2 |
| 3 | 106432 | Local Preset, Electronic Board | 2 |
| 4 | 106606 | Mounting Bracket, Metal, Local Preset | 2 |
| 5 | 106718 | Door, Upper, Local Preset, Spanish | 1 |
Electronic Control Module - Side 1
Diagram shows the Electronic Control Module - Side 1 assembly. Keyed labels point to various components and boards.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 105910 | Cable Harness 120Volts AC to power supply | 1 |
| 2 | 105911 | Cable Harness Power Supply to Power Dist. Bd. | 1 |
| 3 | 105512 | Power Supply Assembly, No Enclosure | 1 |
| 4 | 105913 | Cable Harness Power Dist. Bd. To CPU, 16 conductor ribbon cable | 1 |
| 5 | 105908 | Battery, Rechargeable, 12 volt, 5 amp hour | 1 |
| 6 | 105909 | Battery Cable | 1 |
| 105629 | Power Distribution Board | 1 | |
| 105915 | Cover, Metal - Power Distribution Bd. (Not Shown) | 1 | |
| 7 | 106262 | Cable Harness-CPU to Product Select | 2 |
| 8 | 105639 | Product Select Board, Touch | 2 |
| 106495 | Product Select Overlay, Blank, (Spacer)( closest to door) | 2 | |
| 106042 | Product Select Overlay Gasket | 2 | |
| 106751 | Spacer-Product Select Board (Lexan-Not Shown) | 2 | |
| 106462 | Chain Sash size 40 zinc plated | 2 | |
| 106460 | Ground Strap, 10" Ring-Ring | 2 | |
| 105919 | Lock, sealed, black finish | 2 | |
| 106100 | Diffuser - Backlight (not shown) | 2 | |
| 9 | 106018 | Main Display Electronic Board - English | 2 |
| 106197 | Main Display English US Plastic Overlay | 2 | |
| 106259 | 10 Conductor Ribbon Cable from Display to Product Select (2") | 2 | |
| 106100 | Diffuser Backlight Filter (Not Shown) | 2 | |
| 106143 | Backlight Circuit Board | 2 | |
| 106276 | Backlight cable, Power | 2 |
Table lists additional parts for Electronic Control Module - Side 1.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 10 | 106263 | Cable Harness- VeriFone Interface board to Product Select Board | 2 |
| 11 | 106070 | VeriFone Interface Board (VIB) | 2 |
| 12 | 106260 | Printer Cable - 50 Conductor Ribbon | 2 |
| 13 | 106246 | Printer - Thermal Receipt (Seiko) | 2 |
| 106461 | Thermal Receipt Printer Paper (single roll) 60mm x 4” O.D. Reverse Wound | 2 | |
| 14 | 104253 | Card Reader (Cable) from DCT to VIB | 2 |
| 107255 | Card Reader- (Call Order Entry for Help) | 2 | |
| 103683 | Seal - Keypad to Door | 2 | |
| 105158 | Decal,DCT,CONOCO (Call Order Entry for Help) | 2 | |
| 16 | 103688 | Bracket Mount- Debit Keypad | 2 |
| 17 | 107386 | Wire Assembly, Valves 24Volts dc 2324, std | 2 |
| 105847 | Wire Assembly, Valves 24 V, 2400 | 2 | |
| 106462 | Chain - Door | 1 | |
| 106360 | Managers Keypad (Not Shown) | ||
| 104447 | Managers Keypad Cable | ||
| A345003 | Bag, Re-closeable with Following Contents: | ||
| A215401 | Eyebolt | ||
| N895601 | RC Network Instructions | 1 | |
| A444101 | RC Networks | ||
| 105894 | Horizon 2 Installation Manual | ||
| 106362 | Horizon 2 Operators Manual | ||
| 110284 | Card Reader Tesoro DUKPT | ||
| 110355 | Decal DCT Credit/Debit BPO H2 |
Electronic Control Module Assembly - Side 2
Diagram shows the Electronic Control Module Assembly - Side 2. Keyed labels point to various components and boards.
| Ref | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 105914 | Cable Harness - CPU Power, Multi-Color | 1 |
| 2 | 105913 | Ribbon Cable - CPU to Power Distribution Board, 16 conductor | 1 |
| 3 | 105847 | Valve Wiring Harness, 24 volt (Not Shown) (4 connectors/side) | 1 |
| 107386 | Valve Wiring Harness, 24 volt (Not Shown) (2 connectors/side) | 1 | |
| (3 or 4 product) | (2 product) | ||
| 4 | 105660 | Intrinsically Safe Barrier Module | 2 |
| 105916 | Barrier Board Cover (Not Shown), Metal | 2 | |
| 5 | 106275 | Conduit Assembly-Pulser and Pump Handle Wires | 2 |
| 6 | System Software EPROM's: | ||
| 105843 | U25 | 1 | |
| 106594 | U30 | 1 | |
| 7 | 106262 | Wiring Harness to Product Select Board | 1 |
| 8 | 105778 | CPU - Circuit Board | 1 |
| 107040 | Edge Liner (To protect Barrier Board from cover) | 2 | |
| 105904 | Entire Computer Assembly (CPU, Power Distributor Board, Power Supply, Barrier Circuits & Cabling) | 1 |
Healy Vapor Recovery Components
Table lists components for Healy Vapor Recovery.
| Part No. | Description |
|---|---|
| 106879 | INTERFACE MODULE, HEALY RCS120A-4222D |
| 106878 | Wire Assembly from CPU to Healy Interface Board |
| 106798 | 110v Healy Pump V-1000 |
| 106758 | Healy Interface Board |
Service Kits
Table lists Service Kits with Part No. and Description.
| Part No. | Description |
|---|---|
| KR043601 | Piston Replacement, SB-100 Meter |
| 100965 | Counter valve (Stainless Steel) Replacement, SB-100 |
| KR042001 | Rotor Replacement, Type 75 Pumping Unit |
| KR036604 | Gasket Set, Type 75 Pumping Unit |
| 100524 | Checkvalve, Outlet-Low Hose |
| 103490 | Tool for DU Bearing Replacement |
| KR044601 | Distributor and Diaphragm |
| 107098 | Everett Download Kit |
| 109758 | Kit Valance Conoco/Philips 2300 |
| 109759 | Kit Valance Conoco/Philips 2400 |
Literature
Table lists available literature with Part No. and Description.
| Part No. | Description |
|---|---|
| 105894 | Horizon 2 Installation Manual |
| 102412 | Horizon 2 Operators Manual |
| 103552 | Horizon 2 Electronic Service Manual |
| N614501 | Type 75 Pumping Unit Installation Service Manual |
| N895502 | SB-100 Domestic Service Manual |
| SPL1083.3 | (An Export Service Manual is Available Upon request) |
| 101011 | Mechanical and Hydraulic Service Manual |
| 103360 | Equipment Startup Procedures |
| 108422 | Master Parts Price List (Contact Order Entry) |
| SPL1080 Rev 22 | Audit Form (Start-up Form) |
| 107697 | Service Literature Order Form |
| Horizon 2 Home Study Course |







