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User Manual for EMERSON models including: Energy Meter, 026-1726
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference in which case the user will be required to correct the interference at his own expense. Modifications to this product without the express authorization of Emerson nullify this statement.
6 NETWORK SETUP AND COMMISSIONING. ... 7 QUICK SETUP INSTRUCTIONS. ... 2 • Energy Meter Installation and Operation Manual. 026-1726 Rev 2. 1.1.
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DocumentDocumentEnergy Meter Installation and Operation Manual 026-1726 Rev 2 Emerson Digital Solutions 1065 Big Shanty Road NW, Suite 100 Kennesaw, GA 30144 USA 770-425-2724 · 1-800-829-2724 www.climate.emerson.com Email: ColdChain.TechnicalServices@Emerson.com Contents 1 INTRODUCTION.......................................................................................................................................................... 1 1.1 SPECIFICATIONS............................................................................................................................................................. 2 1.2 NOTICE .......................................................................................................................................................................... 3 1.2.1 FCC Part 15 Information ...................................................................................................................................... 3 2 OVERVIEW ................................................................................................................................................................... 4 2.1 DIMENSIONS .................................................................................................................................................................. 4 2.2 PRODUCT DIAGRAM ...................................................................................................................................................... 4 3 INSTALLATION ........................................................................................................................................................... 5 3.1 TYPES OF MOUNTING .................................................................................................................................................... 5 3.1.1 DIN Rail Mounting................................................................................................................................................. 5 3.1.2 Screw Mounting ..................................................................................................................................................... 5 3.2 SUPPORTED SYSTEM TYPES........................................................................................................................................... 5 4 WIRING.......................................................................................................................................................................... 7 4.1 WIRING DIAGRAMS ...................................................................................................................................................... 7 4.2 CONTROL POWER .......................................................................................................................................................... 9 4.2.1 Fuse Recommendations.......................................................................................................................................... 9 4.3 WIRING CONNECTION TO SITE SUPERVISOR ............................................................................................................... 10 4.4 WIRING CONNECTION TO E2 ....................................................................................................................................... 11 5 DISPLAY SCREEN DIAGRAM ................................................................................................................................ 12 5.1 LCD SCREEN .............................................................................................................................................................. 12 5.2 BUTTONS ..................................................................................................................................................................... 12 6 NETWORK SETUP AND COMMISSIONING ....................................................................................................... 13 6.1 SET UP NETWORK PORTS ............................................................................................................................................ 13 6.2 ADDING AN ENERGY METER....................................................................................................................................... 14 6.3 RS-485 COMMUNICATIONS ......................................................................................................................................... 15 6.3.1 Daisy-chaining Devices to the Energy Meter ...................................................................................................... 15 7 QUICK SETUP INSTRUCTIONS............................................................................................................................. 17 8 SOLID-STATE PULSE OUTPUT ............................................................................................................................. 18 8.1 SET PULSE ................................................................................................................................................................... 18 8.2 SET PULSE ENERGY WH/P ....................................................................................................................................... 18 8.3 MINIMUM DURATION TIME MILLISECONDS PER PULSE (MS/P)............................................................................... 18 8.4 MULTIFLEX I/O BOARD PULSE LIMITS - STANDALONE VERSION ONLY.................................................................... 19 9 UI MENU ABBREVIATIONS ................................................................................................................................... 20 10 USER INTERFACE FOR DATA CONFIGURATION ...................................................................................... 21 11 ALERT/RESET INFORMATION........................................................................................................................... 22 12 USER INTERFACE FOR SETUP ......................................................................................................................... 23 13 ENERGY METER STANDARD MODBUS DEFAULT SETTINGS ................................................................. 25 14 TROUBLESHOOTING ............................................................................................................................................ 26 APPENDIX OF COMPATIBLE CURRENT TRANSDUCERS ................................................................................. 27 Contents · v 1 Introduction The Energy Meter (P/N 250-5000) provides a solution for measuring energy data with a single device. Inputs include Control Power, CT, and 3-phase voltage. The Energy Meter supports multiple output options, including solid state relay contacts, Modbus, and pulse. The LCD screen on the faceplate allows instant output viewing. The meter is housed in a plastic enclosure suitable for installation on T35 DIN rail according to EN50022. The Energy Meter can be mounted with any orientation over the entire ambient temperature range, either on a DIN rail or in a panel. The meter is not sensitive to CT orientation to reduce installation errors. For use in a Pollution Degree 2 or better environment only. A Pollution Degree 2 environment must control conductive pollution and the possibility of condensation or high humidity. Consider the enclosure, the correct use of ventilation, thermal properties of the equipment, and the relationship with the environment. Installation category: CAT II or CAT III. Provide a disconnect device to disconnect the Energy Meter from the supply source. Place this device in close proximity to the equipment and within easy reach of the operator, and mark it as the disconnecting device. The disconnecting device shall meet the relevant requirements of IEC 60947-1 and IEC 60947-3 and shall be suitable for the application. In the US and Canada, disconnecting fuse holders can be used. Provide over-current protection and disconnecting device for supply conductors with approved current limiting devices suitable for protecting the wiring. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the device may be impaired. WARNING! HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH · Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes. · This equipment must only be installed and serviced by qualified electrical personnel. · Read, understand and follow the instructions before installing this product. · Turn off all power supplying equipment before working on or inside the equipment. · Any covers that may be displaced during the installation must be reinstalled before powering the unit. · Use a properly rated voltage sensing device to confirm power is off. DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION. Failure to follow these instructions will result in death or serious injury. Introduction · 1 1.1 Specifications Measurement Accuracy Real Power and IEC 62053-22 Class 0.5S, ANSI C12.20 Energy 0.5% Reactive Power and Energy IEC 62053-23 Class 2, 2% Current 0.4% (+0.015% per °C deviation from 25°C) from 5% to 100% of range; 0.8% (+0.015% per °C deviation from 25°C) from 1% to 5% of range Voltage 0.4% (+0.015% per °C deviation from 25°C) from 90V L-L to 600VAC L-L Sample Rate 2520 samples per second Data Update Rate 1 sec Type of Measurement True RMS up to the 21st harmonic 60 Hz One to three phase AC system Input Voltage Characteristics Measured AC Voltage Minimum 90VL-N (156VL-L ) for stated accuracy; UL Maximums: 600VL-L (347VL-N) CE Maximums: 300VL-N (520VL-L) Metering OverRange +20% Impedance 2.5 M L-N /5 M L-L Frequency Range 45 to 65 Hz Input Current Characteristics CT Scaling Primary: Adjustable from 5A to 32,000A Measurement Input 0 to 0.333VAC or 0 to 1.0VAC (+20% over- Range range) Impedance 10.6k (1/3 V mode) or 32.1k (1 V mode) Control Power 5VA max.; 90V min. AC UL Maximums: 600VL-L (347VL-N) CE Maximums: 300VL-N (520VL-L) DC* 3W max.; UL and CE: 125 to 300VDC Ride Through Time 100 msec at 120VAC Output Alarm Contacts (all models) N.C., static output (30VAC/DC, 100mA max. @ 25°C, derate 0.56mA per °C above 25°C) Table 1-1 - Energy Meter Specifications Real Energy Pulse Contacts (all N.O., static output models) AND Reactive Energy (30VAC/DC, 100mA max. @ 25°C, Pulse Contacts derate 0.56mA per °C above 25°C) RS-485 Port 2-wire, 1200 to 38400 baud, Modbus RTU Mechanical Characteristics Weight 0.62 lb (0.28 kg) IP Degree of Protection (IEC 60529) IP40 front display; IP20 Meter Display Characteristics Back-lit blue LCD Terminal Block 0.37 ft-lb (0.5 N.m) nominal/0.44 ft-lb (0.6 Screw Torque N.m) max. Terminal Block Wire Size 26 to 14 AWG (0.13 to 2.08 mm2) Rail T35 (35mm) DIN Rail per EN50022 Environmental Conditions Operating Temperature -30°C to 70°C (86°F to 158°F) Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity Range <95% RH (non-condensing) Altitude of Operation 3 km max. Metering Category US and Canada CAT III; for distribution systems up to 347 V L-N /600VAC L-L CE CAT III; for distribution systems up to 300 V L-N /480VAC L-L Dielectric Withstand Per UL 508, EN61010 Conducted and Radiated Emissions FCC part 15 Class B, EN55011/EN61000 Class B (residential and light industrial) Conducted and Radiated Immunity EN61000 Class A (heavy industrial) Safety US and Canada (cULus) UL508 (open type device)/CSA 22.2 No. 14-05 Europe (CE) EN61010-1:2001 Table 1-1 - Energy Meter Specifications *External DC current limiting is required, see Section 4.2.1, Fuse Recommendations. 2 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 1.2 Notice · This product is not intended for life or safety applications. · Do not install this product in hazardous or classified locations. · The installer is responsible for conformance to all applicable codes. · Mount this product inside a suitable fire and electrical enclosure. 1.2.1 FCC Part 15 Information NOTE: This equipment has been tested by the manufacturer and found to comply with the limits for a class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference in which case the user will be required to correct the interference at his own expense. Modifications to this product without the express authorization of Emerson nullify this statement. Notice Introduction · 3 2 Overview 2.1 Dimensions 2.2 Product Diagram Figure 2-1 - Energy Meter Dimensions Figure 2-4 - Energy Meter Interface Figure 2-2 - Bottom View (DIN Mount Option) Figure 2-5 - Four Output Options Figure 2-3 - Bottom View (Screw Mount Option) 4 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 3 Installation WARNING! Disconnect power prior to installation. Any covers that may be displaced during the installation must be reinstalled before powering the unit. Mount the Energy Meter in an appropriate electrical enclosure near equipment to be monitored. Exposure to VFD harmonics may cause permanent damage to this device. 2. Use three #8 screws (not supplied) to mount the Energy Meter to the inside of the enclosure. See diagram of the underside of the Energy Meter (below). 3.1 Types of Mounting The Energy Meter can be mounted in two ways: on standard 35 mm DIN rail or screw-mounted to the interior surface of the enclosure. 3.1.1 DIN Rail Mounting 1. Attach mounting clips to the underside of the Energy Meter by sliding them into the slots from the inside. The outside edge of the clip must be flush with the outside edge of the Energy Meter. 2. Snap the clips onto the DIN rail. See diagram of the underside of the Energy Meter (below). Figure 3-1 - DIN Rail Mounting 3. To prevent horizontal shifting across the DIN rail, use two AV02 end stop clips. 3.1.2 Screw Mounting 1. Attach the mounting clips to the underside of the Energy Meter by sliding them into the slots from the outside. The screw hole must be exposed on the outside of the housing. Figure 3-2 - Screw Mounting 3.2 Supported System Types The Energy Meter Series has a number of different possible system wiring configurations (see Section 4, Wiring). To configure the meter, set the System Type via the User Interface or Modbus register 130 (if so equipped). The System Type tells the meter which of its current and voltage inputs are valid, which are to be ignored, and if neutral is connected. Setting the correct System Type prevents unwanted energy accumulation on unused inputs, selects the formula to calculate the Theoretical Maximum System Power, and determines which phase loss algorithm is to be used. The phase loss algorithm is configured as a percent of the Line-to-Line System Voltage (except when in System Type 10) and also calculates the expected Line to Neutral voltages for system types that have Neutral (12 & 40). Types of Mounting Installation · 5 Values that are not valid in a particular System Type will display as "----" on the User Interface or as QNAN in the Modbus registers. CTs Voltage Connections Number of wires Qty ID Qty ID Type Single-Phase Wiring 2 1A 2 2 1A 2 3 2 A,B 3 Three-Phase Wiring 3 3 A,B,C 3 A,N A,B A,B,N L-N L-L L-L with N A,B,C Delta 4 3 A,B,C 4 Table 3-1 - System Types A,B,C,N Grounded Wye System Type Phase Loss Measurements Wiring Diagram Modbus Register 130 User Interface: SETUP>S VLL SYS VLN Balance Diagram number 10 1L+1n AN 1 11 2L AB 2 12 2L+1n AB AN,BN AN-BN 3 31 3L AB, BC, CA AB-BC-CA 4 40 3L+1n AB, BC, AN, BN, CA CN AN-BN-CN & 5, 6 AB-BC-CA 6 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 4 Wiring To avoid distortion, use parallel wires for control power and voltage inputs. The following symbols are used in the wiring diagrams on the following pages. 4.1 Symbol Description Voltage Disconnect Switch Wiring Diagrams Fuse (installer is responsible for ensuring compliance with local requirements. No fuses are included with the Energy Meter.) Earth ground Current Transducer Potential Transformer Figure 4-1 - 1-Phase Line-to-Neutral 2- Wire System 1 CT Protection containing a voltage disconnect switch with a fuse or disconnect circuit breaker. The protection device must be rated for the available short-circuit current at the connection point. Table 4-1 -Diagram Symbols WARNING! This product is designed only for use with 1V or 0.33V current transformers (CTs). DO NOT USE CURRENT OUTPUT (For example, 5A) CTs ON THIS PRODUCT. Failure to follow these instructions can result in overheating and permanent equipment damage. Figure 4-2 - 1-Phase Line-to-Line 2-Wire System 1 CT Wiring Diagrams Wiring · 7 Figure 4-3 - 1-Phase Direct Voltage Connection 2 CT Figure 4-5 - 3-Phase 4-Wire Wye Direct Voltage Input Connection 3 CT Figure 4-4 - 3-Phase 3-Wire 3 CT no PT Figure 4-6 - 3-Phase 4-Wire Wye Connection 3 CT 3 PT WARNING! CTs are referenced to the meter's neutral (N). 8 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 4.2 Control Power Figure 4-10 - Control Power Transformer (CPT) Connection Figure 4-7 - Direct Connect Control Power (Phase to Phase) Figure 4-8 - Direct Connect Control Power (Phase to Neutral) 4.2.1 Fuse Recommendations Keep the fuses close to the power source (obey local and national code requirements). For selecting fuses and circuit breakers, use the following criteria: · Current interrupt capacity should be selected based on the installation category and fault current capability. · Over-current protection should be selected with a time delay. · The voltage rating should be sufficient for the input voltage applied. · Provide over-current protection and disconnecting devices appropriate for the wiring. · The earth connection is required for electromagnetic compatibility (EMC) and is not a protective earth ground. Figure 4-9 - Control Power Transformer (CPT) Connection Control Power Wiring · 9 4.3 Wiring Connection to Site Supervisor Figure 4-11 - Site Supervisor Wiring 10 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 BLACK WSHHIITEELD SHIELD 0V BLACK -485 WHITE +485 4.4 Wiring Connection to E2 E2 Power Interface Board (PIB) RS485 MODBUS CONNECTORS +485 0V -485 ECT MODBUS CONNECTOR on the Energy Meter + -S REVERSE POLARITY Energy Meter +Data to the E2 RS485 Energy Meter -Data to the E2 RS485 + Figure 4-12 - E2 MODBUS connection Connect the network cable to the three-terminal connector on the COM port that has been configured for the Energy Meter. The Energy Meter polarity markings are the inverse of E2; connect the Energy Meter +Data wire to the E2 RS485 - terminal and connect the Energy Meter -Data wire to the E2 RS485 + terminal. The shield cable should be connected to the right most terminal. When the E2 is at one end of the daisy chain, terminate the E2 with all three jumpers in the terminated (UP) position. Wiring Connection to E2 Wiring · 11 5 Display Screen Diagram 5.1 LCD Screen Figure 5-1 - Energy Meter Screen 5.2 Buttons Figure 5-2 - Energy Meter Buttons 12 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 6 Network Setup and Commissioning E2 PIB COM PORT ASSOCIATIONS E2 Enclosure (Right Side) E2 Modem/Expansion COM Card Mounted COM6 Above PIB RS232 COM3 Plug-In Modem Card RS485 COM Card (2 Connectors) COM4 RS485 COM1 Serial Device RS232 Port POWER INTERFACE BOARD (PIB) COM2 Serial Device RS485 COM Port (2 Connectors) 6.1 Set Up Network Ports Before communicating to an Energy Meter, the port on the E2 that has the cable connected to the Energy Meter must be configured to use the Energy Meter. 1. Log in to the E2 with Level 4 access. 2. Press ( followed by 731 - General Controller Info. 3. Press c+3 to open the Serial tab of the General Controller Info setup screens: Figure 6-1 - Location of E2 COM Ports Connecting an Energy Meter to an E2 requires the E2 to be version 3.0 or above. Contact Emerson for upgrade information if the controller is a version before 3.0. An E2 has up to three COM ports that can be assigned for MODBUS communication: COM2, an RS485 port on the E2 power interface board, and COM4 and COM6, which are optional ports requiring expansion cards. COM ports can only be used for one function; in other words, if COM2 is set up as the I/O network, you cannot connect MODBUS devices to COM2. Ensure your E2 is equipped with an RS485 COM Card (P/N 637-4890) and configured in E2 General Services (731, Serial tab) to enable COM4 or an E2 Expansion COM Card (P/N 637-4871) to enable COM6. Connect the MODBUS network cable to the three-terminal connector on the COM port you wish to assign as MODBUS. Reverse polarity of +/- on RS485 cable from E2 to device. Figure 6-2 - Serial Communications Manager Screen 4. This screen will have a "Connection" field for all COM ports on the E2. Highlight the COM port connection field that will be used for MODBUS, and press $ - LOOK UP. From the list of network types, select MODBUS (1-3). 5. Four fields will become visible underneath the COM port connection field, which pertain to the way the device communicates: 6. Baud - Default setting is 19.2k. The baud rate setting should be set to match the baud rate dip switch settings of all Energy Meter devices. (All devices connected to the same COM port should be set to the same baud rate.) Set Up Network Ports Network Setup and Commissioning · 13 · Data Size - Leave this field at the default value (8). 6. · Parity - Leave this field at the default value (None). The parity settings should be set to match the parity dip switch settings of all Energy Meter devices. Refer to Table 2. · Stop Bits - Leave this field at the default value (1). 7. Press ) to save changes and exit. 6.2 Adding an Energy Meter To enable communications between E2 and the Energy Meter units, the devices must be added and addressed in E2. 1. Log in to the E2 with Level 4 access. 2. Press (772 - Connected I/O Boards and Controllers. Figure 6-4 - Network Summary Screen 7. By default, each Energy Meter's board number in the network list is indicated by a - (dash). To set the address and begin communication, press $ to Commission. (If you have more than one MODBUS network, specify which network you want the device to belong to.) A screen will open that will allow you set the address: Figure 6-3 - Connected I/O Screen 3. In the Connected I/O screen, under the ECT tab, Enter the number of devices in the Energy Meter number field. 4. Press ) to return to the Network Setup menu, then select 1 - Network Summary. 5. Locate the Energy Meter units you added to the network list (press k and j to scroll through the list). The default name for an Energy Meter increments up starting with Energy001. The two and three-letter designator does not apply here. Figure 6-5 - Set the Address of the Energy Meter 8. In the list of MODBUS devices, choose the address number corresponding to the Energy Meter's dip switch/jumper setting, and press e to select it. If a network ID has already been selected, its name will be shown next to the network ID in this list. If the network ID you are trying to assign has already been used, you must set the network ID dip switch/jumper on this device to a different number that is not being used. 14 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 Figure 6-6 - List of MODBUS Devices 9. Repeat Steps 5 and 6 until each Energy Meter device has been commissioned. 10. When finished, press ) to return to the Network Setup menu, then press 1 - Network Summary (Figure 6-4). Locate the Energy Meters you set up, and look at each device's status in the Status field. You will see one of the following messages: 11. Online - The Energy Meter is communicating normally. 12. Offline - The Energy Meter is not communicating, has not been commissioned, is not functional, or is not powered up. Verify the Energy Meter is powered up, wired correctly, and has the proper network address, baud rate, and parity. 13. Unknown - The Energy Meter is not communicating or has not been commissioned. Verify the Energy Meter is powered up, wired correctly, and has the proper network address, baud rate, and parity. 14. No Port - No port is set up in the E2 Serial Configuration Manager to be a MODBUS port. 15. Wrong FW Rev - This message is likely caused by the Energy Meter having a firmware version older than the minimum revision required by E2 for communication. Replace the Energy Meter with a new controller that has the latest version of firmware. Figure 6-7 - Network Summary Screen 6.3 RS-485 Communications 6.3.1 Daisy-chaining Devices to the Energy Meter The RS-485 slave port allows the Energy Meter to be connected in a daisy chain with up to 63 two-wire devices. In this manual, communications link refers to a chain of devices that are connected by a communications cable. MODBUS device #1 MODBUS device MODBUS device #3 REVERSE POLARITY Energy Meter +Data to the E2 RS485 Energy Meter -Data to the E2 RS485 + E2 Figure 6-8 - Energy Meter Daisy Chain NOTES: · The Energy Meter polarity markings are the inverse of E2; connect the Energy Meter +Data wire to the E2 RS485 - terminal and connect the Energy Meter -Data wire to the E2 RS485 + terminal. The shield cable should be connected to the right most terminal. · The terminal's voltage and current ratings are compliant with the requirements of the EIA RS-485 communications standard. RS-485 Communications Network Setup and Commissioning · 15 · The RS-485 transceivers are ¼ unit load or less. · RS-485+ has a 47 kOhm pull up to +5V, and RS-485- has a 47 kOhm pull down to Shield (RS-485 signal ground). · Wire the RS-485 bus as a daisy chain from device to device, without any stubs. Use a 150 ohm termination resistor at the end of the bus between the Energy Meter's + and - terminals (not included, or use Emerson MODBUS termination block P/N 535-2711). · Shield is not internally connected to Earth Ground. · Connect Shield to Earth Ground somewhere on the RS-485 bus. · When tightening terminals, ensure that the correct torque is applied: 0.37-0.44 ft·lb (0.5-0.6 N·m). Figure 6-9 - Energy Meter Wiring 16 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 7 Quick Setup Instructions These instructions assume the meter is set to factory defaults. If it has been previously configured, all optional values should be checked. 1. Press the + or - button repeatedly until SETUP screen appears. 2. to the PASWD screen. 3. through the digits. Use the + or - buttons to select the password (the default is 00000). Exit the screen to the right. 4. Use the + or - buttons to select the parameter to configure ( - works best). 5. If the unit has an RS-485 interface, the first Setup screen is S COM (set communications). a. to the ADDR screen and through the address digits. Use the + or - buttons to select the Modbus address. b. to the BAUD screen. Use the + or - buttons to select the baud rate. c. to the PAR screen. Use the + or - buttons to select the parity. d. back to the S COM screen. 6. - to the S CT (Set Current Transducer) screen. If this unit does not have an RS-485 port, this will be the first screen. a. to the CT V screen. Use the + or - buttons to select the voltage mode Current Transducer output voltage. b. to the CT SZ screen and through the digits. Use the + or buttons to select the CT size in amps. c. back to the S CT screen. 7. - to the S SYS (Set System) screen. a. to the SYSTM screen. Use the + or - buttons to select the System Type (see wiring diagrams). b. back to the S SYS screen. 8. (Optional) - to the S PT (Set Potential Transformer) screen. If PTs are not used, then skip this step. a. to the RATIO screen and through the digits. Use the + or buttons to select the Potential Transformer step down ratio. b. back to the S PT screen. 9. - to the S V (Set System Voltage) screen. a. to the VLL (or VLN if system is 1L-1n) screen and through the digits. Use the + or buttons to select the Line to Line System Voltage. b. back to the S V screen. 10. Use the SETUP. to exit the setup screen and then 11. Check that the wrench is not displayed on the LCD. a. If the wrench is displayed, use the + or buttons to find the ALERT screen. b. through the screens to see which alert is on. For full setup instructions, see the configuration instructions in Section 10, User Interface for Data Configuration, Section 11, Alert/Reset Information, and Section 12, User Interface for Setup. RS-485 Communications Quick Setup Instructions · 17 8 Solid-State Pulse Output The Energy Meter has one normally open (NO) KZ Form A output and one normally closed (NC) KY solid-state output. One is dedicated to energy (Wh), and the other to Alarm. The Energy Meter also provides an additional NO reactive energy (VARh) contact. See the Setup section for configuration information. Figure 8-2 - Setting Pulse Energy Figure 8-1 - Solid-State Pulse Output The solid state pulse outputs are rated for 24VAC/DC max. Maximum load current is 100mA at 25°C. Derate 0.56mA per °C above 25°C. * The over-current protective device must be rated for the short circuit current at the connection point. ** All pulse outputs and communication circuits are only intended to be connected to nonhazardous voltage circuits (SELV or Class 2). Do not connect to hazardous voltages. 8.1 Set Pulse The System Type, CT size, PT Ratio and System Voltage must all be configured before setting the Pulse Energy. If any of these parameters are changed, the meter will hunt for a new Pulse Duration, but will not change the Pulse Energy. If it cannot find a solution, the meter will display the wrench icon, show "ConF" in the ALARM -> PULSE screen, and enable Energy pulse output configuration error bit in the Modbus Diagnostic Alert Bitmap (if equipped). 8.2 Set Pulse Energy Wh/P In Watt Hour (and VAR Hours, if present) per pulse. When moving down to a smaller energy, the meter will not allow the selection if it cannot find a pulse duration that will allow the pulse output to keep up with Theoretical Maximum System Power. When moving up to a larger energy, the meter will jump to the first value where it can find a valid solution. 8.3 Minimum Duration Time Milliseconds per Pulse (mS/P) This read-only value is set by the meter to the slowest duration (in mS per closure) that will keep up with the Theoretical Maximum System Power. The open time is greater than or equal to the closure time. The maximum Pulses Per Second (PPS) is shown in yellow. 18 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 8.4 MultiFlex I/O Board Pulse Limits - Standalone Version Only The MultiFlex board can read pulses at a maximum of 5HZ or 5PPS. The Energy Meter is capable of pulsing faster than the 5PPS maximum that the MultiFlex board can read. Pulses should be greater than 80mS in length at a maximum rate of 5HZ: Do not exceed 5PPS. For Example: · Values of 100, 250, or 500 will be read by the MultiFlex board. · Values of 50, 25, or 10 will not be read by the MultiFlex board. MultiFlex I/O Board Pulse Limits - Standalone Version Only Solid-State Pulse Output · 19 9 UI Menu Abbreviations IEC IEEE D D MAX M P W Q VAR S VA A A UAB, UBC, UAC V VAB, VBC, VAC VLN PF PF U VLL HZ HZ KSh KVAh KQh KVARh KPh KWh PLOSS LOWPF F ERR PLOSS LOWPF F ERR I OVR V OVR PULSE I OVR V OVR PULSE _PHASE ALERT _PHASE ALERT INFO INFO MODEL OS MODEL OS RS RS SN RESET SN RESET PASWD PASWD ENERG DEMND ENERG DEMND Table 9-1 - UI Abbreviations Main Menu Description Demand Maximum Demand Present Real Power Present Reactive Power Present Apparent Power Amps Voltage Line to Line Voltage Line to Neutral Power Factor Voltage Line to Line Frequency Accumulated Apparent Energy Accumulated Reactive Energy Accumulated Real Energy Phase Loss Low Power Factor Error Frequency Error Over Current Over Voltage kWh Pulse Output Overrun (configuration error) Summary Data for 1, 2, or 3 active phases Diagnostic Alert Status Unit Information Model Number Operating System Reset System Serial Number Reset Data Enter Reset or Setup Password Reset Energy Accumulators Reset Demand Maximums 20 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 10 User Interface for Data Configuration MultiFlex I/O Board Pulse Limits - Standalone Version Only User Interface for Data Configuration · 21 11 Alert/Reset Information 22 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 12 User Interface for Setup MultiFlex I/O Board Pulse Limits - Standalone Version Only User Interface for Setup · 23 24 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 13 Energy Meter Standard MODBUS Default Settings Setting Value Modbus Register Setup Password 00000 Reset Password 00000 System Type 40 (3 + N) Wye 130 CT Primary Ratio (if CTs are not included) 100A 131 CT Secondary Ratio 1V 132 PT Ratio 1:1 (none) 133 System Voltage 600 V LL 134 Max. Theoretical Power (Analog Output: full scale (20mA or 5V)) 104 kW 135 Display Mode 1 (IEEE) 137 Phase Loss 10% of System Voltage (60V), 25% Phase to Phase Imbalance 142, 143 Pulse Energy 1kWh/pulse 144 Demand: number of sub-intervals per interval 1 (block mode) 149 Demand: sub-interval length 900 sec (15 min) 150 Modbus Address 001 Modbus Baud Rate 19200 baud Modbus Parity None Log Read Page 0 158 Logging Configuration Register 0 159 Log Register Pointer 1 1 (Real Energy MSR) 169 Log Register Pointer 2 2 (Real Energy LSR) 170 Log Register Pointer 3 29 (Reactive Energy MSR) 171 Log Register Pointer 4 30 (Reactive Energy LSR) 172 Log Register Pointer 5 37 (Real Demand) 173 Log Register Pointer 6 38 (Reactive Demand) 174 Log Register Pointer 7 39 (Apparent Demand) 175 Log Register Pointer 8 155 (Month/Day) 176 Log Register Pointer 9 156 (Year/Hour) 177 Log Register Pointer 10 157 (Minutes/Seconds) 178 Table 13-1 -MODBUS Default Settings MultiFlex I/O Board Pulse Limits - Standalone Version Only Energy Meter Standard MODBUS Default Settings · 25 14 Troubleshooting Problem Cause Solution The maintenance wrench icon appears in the Energy Meter display. The display is blank after applying control power to the meter. There is a problem with the inputs See the Alert sub-menu or the Diagnostic Alert Modbus Register to the Energy Meter. 146 The meter is not receiving adequate power. Verify that the meter control power is receiving the required voltage. Verify that the heart icon is blinking. Check the fuse. Incorrect setup values Verify the values entered for Energy Meter setup parameters (CT and PT ratings, system type, etc.). See the Quick Setup Instructions section. The data displayed is inaccurate. Incorrect voltage inputs Check Energy Meter voltage input terminals to verify adequate voltage. Check all CTs and PTs to verify correct connection to the same Energy Meter is wired improperly. service, PT polarity, and adequate powering. See the Wiring section for more information. Energy Meter address is incorrect. Verify that the meter is correctly addressed. See the User Interface for Setup section. Cannot communicate with Energy Meter from a remote personal computer. Energy Meter baud rate is incorrect. Communications lines are improperly connected. Verify that the baud rate of the meter matches that of all other devices on its communications link. See the Quick Setup Instructions section. Verify the Energy Meter communications connections (see Network Setup and Commissioning). Verify the terminating resistors are properly installed on both ends of a chain of units. Units in the middle of a chain should not have a terminator. Verify the shield ground is connected between all units. Table 14-1 - Troubleshooting 26 · Energy Meter Installation and Operation Manual 026-1726 Rev 2 Appendix of Compatible Current Transducers Split Core Current Transducers Part Number 251-7010 251-7020 251-7021 251-7030 251-7040 251-7080 251-7120 251-1000 251-1001 251-1002 251-1003 251-1004 251-1005 251-1006 251-1007 251-1008 251-1009 Solid Core Current Transducers Part Number 251-1020 251-1021 251-1022 251-1023 251-1024 251-1025 251-1026 251-1027 251-1028 251-1029 251-1030 251-1031 251-1032 251-1033 251-1034 Table 14-2 - Compatible Transducers Inside Diameter 0.75" 1.25" 0.75" 1.25" 2.00" 2.00" 2.00" 0.75" 0.75" 0.75" 0.75" 1.25" 1.25" 1.25" 1.25" 1.25" 1.25" Inside Diameter 0.30" 0.50" 0.50" 0.75" 0.75" 1.00" 1.00" 1.00" 1.00" 1.00" 1.25" 1.25" 1.25" 1.25" 1.25" Amperage 100 AMP 200 AMP 200 AMP 300 AMP 400 AMP 800 AMP 1200 AMP 5 AMP 15 AMP 30 AMP 50 AMP 70 AMP 100 AMP 150 AMP 250 AMP 300 AMP 400 AMP Amperage 5 AMP 15 AMP 30 AMP 50 AMP 70 AMP 50 AMP 70 AMP 100 AMP 150 AMP 200 AMP 70 AMP 100 AMP 200 AMP 250 AMP 300 AMP MultiFlex I/O Board Pulse Limits - Standalone Version Only Appendix of Compatible Current Transducers · 27 For Technical Support call 833-409-7505 or email ColdChain.TechnicalServices@Emerson.com The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Emerson Climate Technologies Retail Solutions, Inc. and/or its affiliates (collectively "Emerson"), reserves the right to modify the designs or specifications of such products at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any product remains solely with the purchaser and end-user.