Installation Manual-MEAN WELL Switching Power Supply Manufacturer
User Manual for MEAN WELL models including: NPF-40D Series, 40W Single Output LED Driver, NPF-40D Series 40W Single Output LED Driver, Single Output LED Driver, Output LED Driver, LED Driver
DIMMING OPERATION 40W Single Output LED Driver NPF-40D series ※ 3 in 1 dimming function Output constant current level can be adjusted by applying one of the three methodologies between DIM and DIM-:
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DocumentDocument40W Single Output LED Driver NPF-40D series User's Manual 110 M M SELV IP67 (CCC optional) Features Plastic housing with class II design Built-in active PFC function Class 2 power unit Standby power consumption <0.5W IP67 rating for indoor or outdoor installations Function: 3 in 1 dimming (dim-to-off) Typical lifetime >50000hours 5 years warranty E320521 ( for 12V,24V only) Type HL Applications LED panel lighting LED downlight LED decorative lighting LED tunnel lighting Moving sign Type HL for use in Class I, Division 2 hazardous (Classified) location Description NPF-40D series is a 40W AC/DC LED driver featuring the constant current mode output. NPF-40D operates from 90~305VAC and offers models with different rated voltage ranging between 12V and 54V. Thanks to the high efficiency up to 90%, with the fanless design, the entire series is able to operate for -40~+85 case temperature under free air convection. The entire series is rated with IP67 ingress protection level and is suitable to work for a variety of applications at dry, damp or wet locations. NPF-40D is equipped with the 3 in 1 dimming function so as to provide the design flexibility for LED lighting system. Model Encoding NPF - 40 D - 24 Output voltage(12,15,20,24,30,36,42,48,54V) Built-in 3 in 1 dimming function Rated wattage Series name File Name:NPF-40D-SPEC 2022-01-24 40W Single Output LED Driver NPF-40D series SPECIFICATION MODEL NPF-40D-12 NPF-40D-15 NPF-40D-20 NPF-40D-24 NPF-40D-30 RATED CURRENT 3.34A 2.67A 2A 1.67A 1.34A RATED POWER 40.08W 40.08W 40W 40.08W 40.2W OUTPUT CONSTANT CURRENT REGION 7.2 ~ 12V 9 ~ 15V 12 ~ 20V CURRENT RIPPLE 5.0% max. @rated current CURRENT TOLERANCE ±5.0% SET UP TIME Note.3 500ms/115VAC, 230VAC 14.4 ~ 24V 18 ~ 30V 90 ~ 305VAC 127 ~ 431VDC VOLTAGE RANGE Note.2 (Please refer to "STATIC CHARACTERISTIC" section) NPF-40D-36 NPF-40D-42 NPF-40D-48 NPF-40D-54 1.12A 0.96A 0.84A 0.76A 40.32W 40.32W 40.32W 41.04W 21.6 ~ 36V 25.2 ~ 42V 28.8 ~ 48V 32.4 ~ 54V FREQUENCY RANGE POWER FACTOR (Typ.) 47 ~ 63Hz PF0.97/115VAC, PF0.95/230VAC, PF0.92/277VAC@full load (Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section) INPUT THD< 20%(@load60%/115VC, 230VAC; @load75%/277VAC) TOTAL HARMONIC DISTORTION (Please refer to "TOTAL HARMONIC DISTORTION(THD)" section) EFFICIENCY(Typ.) 86% 87% 88% 89% 89% 90% 90% AC CURRENT (Typ.) 0.6A / 115VAC 0.3A / 230VAC 0.25A / 277VAC INRUSH CURRENT(Typ.) COLD START 50A(twidth=270s measured at 50% Ipeak) at 230VAC; Per NEMA 410 MAX. NO. of PSUs on 16A CIRCUIT BREAKER 9 units (circuit breaker of type B) / 16 units (circuit breaker of type C) at 230VAC LEAKAGE CURRENT <0.25mA / 277VAC STANDBY POWER CONSUMPTION <0.5W OVER CURRENT 95 ~ 108% Constant current limiting, recovers automatically after fault condition is removed SHORT CIRCUIT PROTECTION OVER VOLTAGE Hiccup mode, recovers automatically after fault condition is removed 15 ~ 17V 17.5 ~ 21V 23 ~ 27V 28 ~ 34V 34 ~ 40V 41 ~ 46V Shut down o/p voltage, re-power on to recover 46 ~ 54V OVER TEMPERATURE Shut down o/p voltage, re-power on to recover WORKING TEMP. Tcase=-40 ~ +85 (Please refer to " OUTPUT LOAD vs TEMPERATURE" section) MAX. CASE TEMP. Tcase=+85 ENVIRONMENT WORKING HUMIDITY 20 ~ 95% RH non-condensing STORAGE TEMP., HUMIDITY -40 ~ +80, 10 ~ 95% RH TEMP. COEFFICIENT ±0.03%/ (0 ~ 50) VIBRATION 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes 90% 54 ~ 60V 90% 59 ~ 66V SAFETY STANDARDS UL8750(type"HL"), UL879(for 12V,24V only), CSA C22.2 No. 250.13-12, ENEC BS EN/EN61347-1, BS EN/EN61347-2-13, BS EN/EN62384 independent, EAC TP TC 004, GB19510.1,GB19510.14, IP67 approved ; Design refer to BS EN/EN60335-1 SAFETY & WITHSTAND VOLTAGE I/P-O/P:3.75KVAC EMC ISOLATION RESISTANCE I/P-O/P:100M Ohms / 500VDC / 25/ 70% RH EMC EMISSION Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@ load60%) ; BS EN/EN61000-3-3; GB17743 and GB17625.1,EAC TP TC 020 EMC IMMUNITY Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11; BS EN/EN61547, light industry level(surge immunity Line-Line 2KV);EAC TP TC 020 MTBF 1016.8K hrs min. Telcordia SR-332 (Bellcore) ; 314.44K hrs min. MIL-HDBK-217F (25) OTHERS DIMENSION 150*53*35mm (L*W*H) PACKING 0.49Kg;30pcs/15.7Kg/1.0CUFT NOTE 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25 of ambient temperature. 2. De-rating may be needed under low input voltages. Please refer to STATIC CHARACTERISTIC sections for details. 3. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time. 4. The standby power consumption is specified for 230VAC. 5. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 6. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 75 or less. 7. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com 8. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). 9. For any application note and IP water proof function installation caution, please refer our user manual before using. https://www.meanwell.com/Upload/PDF/LED_EN.pdf Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx File Name:NPF-40D-SPEC 2022-01-24 40W Single Output LED Driver BLOCK DIAGRAM EMI FILTER I/P & RECTIFIERS PFC CIRCUIT POWER SWITCHING O.T.P. O.L.P. PWM & PFC CONTROL NPF-40D series PFC fosc : 50~120KHz PWM fosc : 60~130KHz RECTIFIERS & FILTER O.L.P. DETECTION CIRCUIT O.V.P. Vo+ Vo- DIM+ DIM- DRIVING METHODS OF LED MODULE This series works in constant current mode to directly drive the LEDs. In the constant current region, the highest voltage at the output of the driver 100 depends on the configuration of the end systems. Constant Current area Should there be any compatibility issues, please contact MEAN WELL. Vo(%) 60 (min.) Hiccup Protection 50 100 Io (%) Typical LED power supply I-V curve File Name:NPF-40D-SPEC 2022-01-24 40W Single Output LED Driver DIMMING OPERATION NPF-40D series AC/L(Brown) AC/N(Blue) NPF-40D Vo+(Red) Vo-(Black) DIM+(Purple) DIM-(Pink) 3 in 1 dimming function Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance. Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers. Dimming source current from power supply: 100A (typ.) Applying additive 0 ~ 10VDC 100% 90% Vo+ + 80% + 70% Output current (%) Vo- 60% - 50% DIM+ 40% + Additive Voltage 30% - 20% DIM- 10% "DO NOT connect "DIM- to Vo-" 0% 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz): 100% Dimming input: Additive voltage 90% Vo+ + 80% + 70% Output current (%) VoDIM+ 60% - 50% 40% Additive PWM signal 30% 20% DIM- 10% "DO NOT connect "DIM- to Vo-" Applying additive resistance: 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Duty cycle of additive 10V PWM signal dimming input 100% Output current (%) Vo+ + VoDIM+ 90% + 80% 70% - 60% 50% 40% Additive Resistance 30% DIM- 20% "DO NOT connect "DIM- to Vo-" 10% 0% Short 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N (N=driver quantity for synchronized dimming operation) Dimming input: Additive resistance Note : 1. Min. dimming level is about 6% and the output current is not defined when 0%< Iout<6%. 2. The output current could drop down to 0% when dimming input is about 0k or 0Vdc, or 10V PWM signal with 0% duty cycle. File Name:NPF-40D-SPEC 2022-01-24 40W Single Output LED Driver OUTPUT LOAD vs TEMPERATURE NPF-40D series LOAD (%) THD LOAD (%) PF LOAD (%) 100 80 230VAC Input only 60 50 40 20 -40 -25 -10 0 15 30 50 60 AMBIENT TEMPERATURE,Ta () 70 (HORIZONTAL) 100 80 230VAC Input only 60 40 20 -40 -25 0 20 45 55 65 75 85 (HORIZONTAL) Tcase () STATIC CHARACTERISTIC 100 90 80 70 60 50 40 90 100 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz De-rating is needed under low input voltage. POWER FACTOR (PF) CHARACTERISTIC Tcase at 75 1.0 0.9 0.8 0.7 277V 0.6 230V 115V 0.5 0.4 0.3 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% (40W) LOAD TOTAL HARMONIC DISTORTION (THD) 48V Model, Tcase at 75 24% 22% 20% 18% 16% 277VAC 14% 12% 230VAC 10% 115VAC 8% 6% 4% 2% 0% 50% 60% 70% 80% 90% 100% LOAD EFFICIENCY(%) EFFICIENCY vs LOAD NPF-40D series possess superior working efficiency that up to 90% can be reached in field applications. 48V Model, Tcase at 75 91% 89% 87% 85% 83% 81% 79% 77% 75% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 277V 230V 115V LOAD File Name:NPF-40D-SPEC 2022-01-24 40W Single Output LED Driver LIFE TIME NPF-40D series LIFETIME(Kh) 120 100 80 60 40 20 0 25 30 35 40 45 50 55 60 65 70 75 80 85 Tc a s e( ) File Name:NPF-40D-SPEC 2022-01-24 40W Single Output LED Driver NPF-40D series MECHANICAL SPECIFICATION Case No. NPF-60A Unit:mm AC/L(Brown) AC/N(Blue) 300±20 SJTW 18AWG×2C 4.5 5 150 5 tc 35 tc : Max. Case Temperature 300±20 UL2464 18AWG×2C(Vo+,Vo-) UL2464 22AWG×2C(DIM+,DIM-) Vo+(Red) Vo-(Black) DIM+(Purple) DIM-(Pink) 3 5 53 13 5 35 Recommend Mounting Direction INSTALLATION MANUAL Please refer to:http://www.meanwell.com/manual.html File Name:NPF-40D-SPEC 2022-01-24