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Owner's Manual for TE connectivity models including: Motion Control Innovative Interconnect Solutions, Control Innovative Interconnect Solutions, Innovative Interconnect Solutions, Interconnect Solutions, Solutions
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DocumentDocumentMOTION CONTROL Innovative Interconnect Solutions for Automation LET'S CREATE THE CONNECTIONS THAT COUNT. TE Connectivity (TE) is a $16 billion global leader in connectivity. The company designs and manufactures products at the heart of electronic connections for the world's leading industries, including automotive, energy and industrial, broadband communications, consumer devices, healthcare, and aerospace and defense. TE's long-standing commitment to innovation and engineering excellence helps its customers solve the needs for more energy efficiency, always-on communications, and ever-increasing productivity. With nearly 90,000 employees in more than 50 countries, TE makes connections the world relies on to work virtually flawlessly every day. To connect with the company, visit te.com. MOTION CONTROL / PRODUCT GUIDE 2 EVERY VISION IS MORE THAN JUST A COLLECTION OF GOOD IDEAS. Connecting and Protecting the Flow of Power, Data, and Signal in Automation PA (Kaufmean Road), U.S. Connectors, Terminals, Splices Hermosillo, Mexico Connectors, Cable Assemblies, Relays Den Bosch, Netherlands Customer-Focused Solutions Grenoble, France Labels And Cable Identification Chassieu, France Connectors Evora, Portugal Relays, Connectors Tangier, Morocco Cable Assemblies, Terminal Blocks, Labels Identification Adelberg, Germany ERNI Connectors Bydgoszcz, Poland Connectors, Cable Assemblies, Roofline Solutions Lebork, Poland Connectors Trutnov, Czech Rep. Connectors, Relays, Heat Shrink Tubing Waidhofen, Austria Relays Suzhou, China Connectors Xiamen, China Connectors Dongguan, China Cable Assemblies Lamphun, Thailand ERNI Connectors TE Connectivity worldwide -- our production sites Industrial production is increasingly driven by higher automation, improved safety, and greater energy efficiency. You can count on TE to work with you every step of the way to develop solutions for your production processes. TE designs and manufactures products and solutions that connect and help protect the flow of power, data, and signal -- in many parts of our lives. We support smarter, faster, better technologies to connect materials to end products. This has made us a globally successful company -- a world leader in automation and control technology. When it comes to providing the perfect solution, we meet every challenge. Our broad electromechanical and electronic product portfolio covers your needs in a wide variety of production environments, ranging from simple machinery equipment to fully integrated factory automation and process solutions. Our trained, skilled engineers are driven to create something brilliant with you, and our outstanding customer support results in an extraordinary customer experience. With TE as your innovation partner, you'll find everything you need to create and operate a cost-efficient and highly reliable production process. We are at our best when we work with your early design product and process management teams to get the job done right from the start. We also offer continuous improvement programs that give you a real competitive advantage. Because you can't achieve greater productivity and efficiency without better connectivity. Visit te.com to call, live chat, or email a product specialist today about your vision and connectivity needs. MOTION CONTROL / PRODUCT GUIDE 3 SMART TECHNOLOGY FOR TODAY AND TOMORROW. TE-manufactured connectors and sensors help enable increased connectivity and communication, as well as driving toward factory digitization and automation. Automation solutions are already standard in many industrial sectors, from automotive and packaging to textiles. Automated production plants controlled by servo technology can boost productivity and cost efficiency. Further advancements can only be achieved through even faster and more precise feedback and control processes -- made possible through the interaction of servo motors and servo drives. Motors today are becoming increasingly compact but are housing an ever-greater range of functions. Given the increased volume of data involved in communication with the drive, it is essential to have reliable connections that operate at the highest possible speeds. In addition, the numerous internal data and power interfaces need to be connected quickly, reliably, and efficiently. At TE, we support you in meeting your customers' evolving requirements -- thanks to servo technology that combines compact design, flexibility, and reliability with very impressive results. Our manufactured connectors and sensors have long been supporting increased connectivity and communication, inspiring transformation toward factory digitization and automation. To provide you and your customers with the best possible support, we use next-generation technologies to develop future-ready products -- we work in tandem with you in making servo technologies even more reliable, efficient, and cost-effective. We are committed to growing your success with reliable, durable connectors that also give you maximum freedom in designing applications. MOTION CONTROL / PRODUCT GUIDE 4 TE PROVIDES INDUSTRY-LEADING SOLUTIONS FOR MOTION CONTROL. From the Printed Circuit Board (PCB) level to the production line, in challenging production conditions, almost anywhere in the world. TE is a one-stop shop for smaller, faster, better, and safer connectivity solutions in harsh manufacturing environments. With one of the largest product offerings in the industry, we are a global market leader in motion and drives connectivity. Our deep application expertise supports us in taking a customerfocused, solutions-based approach to solving engineering challenges. As a result, we bring one of the best motion and drive connectivity portfolios to market. Our rugged and reliable high-speed connectivity solutions help enable cutting-edge production, and we offer the ability to co-create differentiated servo technologies that are efficient and cost-effective. When you partner with TE, you get: · Significant electromechanical and safety experience with deep understanding of communication protocols and requirements to help enable reliable connectivity solutions in harsh industrial environments. · Engagement in standardization committees for the latest industry communication standards. · Fully integrated system solutions for power, signal, and data. · Stronger, smarter, safer connections. MOTION CONTROL / PRODUCT GUIDE 5 OUR SOLUTIONS FOR MOTION CONTROL SUB-APPLICATIONS. As your go-to engineering partner, we can help simplify your supply chain and provide reliable, tailor-made components. SERVO MOTORS SERVO DRIVES SMART CONVEYORS INTEGRATED MOTION CONTROLS MOTION CONTROL / PRODUCT GUIDE 6 SERVO MOTORS Servo motors allow precise control of angular position, velocity, and acceleration -- all important factors in machine operation. Continued growth in automated processes and manufacturing is driving an increase in the number of servo motors per machine. The shift from asynchronous motors (such as induction motors) to synchronous motors (such as AC brushless servo motors) is driving efficiency gains. There is also greater interest in One Cable Technology (OCT) vs. two cables to reduce cost and size, provide a cleaner appearance, and make servo motors easier to install. SERVO MOTOR TEARDOWN 1 3 2 5 4 MOTION CONTROL / PRODUCT GUIDE 1 MOTOR CONNECTORS POWER, SIGNAL AND HYBRID 2 RESOLVERS 3 TERMINALS AND SPLICES 4 LABELS 5 MAGNET WIRE CONNECTION 7 SERVO MOTORS MOTOR CONNECTORS (POWER, SIGNAL, AND HYBRID) MOTOR FEEDBACK (RESOLVERS) TERMINALS, SPLICES, AND CABLE IDENTIFICATION Wide portfolio of connectors specifically designed for motor applications. Rugged motor feedback systems that support high power densities. BENEFITS: · Reliable connectivity · Quick and easy installation · High operating temperatures · High EMC/EMI protection thanks to 360° shielding; rugged shock- and vibration-resistant design · Modular architecture that makes them highly compatible and usable in many different combinations BENEFITS: · Can be used with high motor power densities due to an operating temperature up to 150°C · Extremely rugged; vibration- and shock-resistant technology usable in harsh environments · High accuracy of motor feedback to support applications with precise positioning needs, such as robotics TE featured products: INTERCONTEC Signal Connectors INTERCONTEC Motor Connectors INTERCONTEC Hybrid Connectors Micro Motor TE featured products: Industrial Resolver Efficient wire identification and connection. BENEFITS: · Standard red, blue, or yellow colorcoding per wire gauge for ease of installation · Vinyl insulation sleeve that provides good dielectric strength and supports the wire insulation so that no bare wire is exposed · Especially designed for inexpensive, insulated electrical terminations · Max operating temp of 105°C at 600V TE featured products: PLASTI-GRIP Terminals RPS-SCE Labels Snap-On Markers SBP Identification Labels MOTION CONTROL / PRODUCT GUIDE SERVO MOTORS MOTOR NAME MAGNET WIRE PLATE AND LABELS SOLUTION Printable high-performance labels resistant to extreme environments. Cost-effective, flexible, and lean solutions for magnet wire termination. BENEFITS: · Good adhesion · Suitability for a variety of industrial or commercial surfaces · Superior performance in high operating temperatures · Large portfolio of materials, colors, and sizes available TE featured products: ESSW Labels Polyester Labels Panel Labels BENEFITS: · Suitable for use in high operating temperatures · Designed for copper or aluminum magnet wires · Available in multiple options for design flexibility TE featured products: MAG-MATE Terminals SIAMEZE Terminals AMPLIVAR Terminals Customized Magnet Wire Solution MOTION CONTROL / PRODUCT GUIDE SERVO DRIVES Available in standard and decentralized designs, servo drives receive a command signal from a control system, amplify the signal, and transmit electric current to a servo motor to produce motion proportional to the command signal. Typically, the command signal represents a desired velocity, but it can also represent a desired torque or position. There is a growing demand for decentralized architectures that place high IP-rated servo drives closer to the servo motor, which helps reduce component cost, panel size, and floor space and simplifies installation. This increases the need for modular machine solutions and compact and rugged connectors that allow miniaturization. SERVO MOTOR TEARDOWN A 5 1 1 3 4 1 2 4 7 B 7 6 8 C A POWER BOARD: 1 MAINS, DC-BUS AND MOTOR CONNECTORS 2 BOARD-TO-BOARD CONNECTORS 3 CHARGING AND DISCHARGING RESISTORS 4 RELAYS 5 EMC/EMI CHOKES B CONTROL BOARD: 6 COMMUNICATION AND I/O CONNECTORS 7 SWITCHES 8 PRECISION AND POWER RESISTORS C BREAKING RESISTORS MOTION CONTROL / PRODUCT GUIDE 10 SERVO DRIVES MAINS, DC-BUS, AND MOTOR CONNECTORS I/O, SIGNAL, AND COMMUNICATION CONNECTORS BRAKING RESISTORS Specially tailored for power connections in a small space. Supporting rugged standard data connectivity. Braking resistors for harsh environmental conditions and high power requirements. BENEFITS: · Efficient, reliable, and safer connectivity · Excellent resistance to vibration and shock · High-temperature versions available · Extensive portfolio of designs for application flexibility · Easier installation and maintenance TE featured products: Dynamic X950 Spring-Clamp Connector Dynamic D-2970 Push-In Connector Eurostyle Terminal Blocks Europa Terminal Blocks BENEFITS: · Functionality in harsh and rugged environments · Highly reliable rugged and cost-effective design · Easier installation · Large portfolio of styles and designs · Small footprint that provides flexibility TE featured products: Mini I/O Connectors Amplimite Connectors RJ45 Connectors Industrial USB Connectors BENEFITS: · High power and high temperature tolerance · Different housing and mounting styles to support compact and ergonomic system design · Product compliances that allow for safer operation in your application TE featured products: Aluminum-Housed Power Resistors Wire-Wound Power Resistors MOTION CONTROL / PRODUCT GUIDE SERVO DRIVES RELAYS PCB CONNECTORS LABELS AND IDENTIFICATION High variety of problem-solvers from low load to high current switching. BENEFITS: · Broad portfolio · UL- and VDE-certified products · Redundant production lines to help secure supply · Excellent endurance in harsh environments · European-based manufacturing Highly reliable connectivity and high contact density for board-to-board and wire-to-board connections. BENEFITS: · Small size to occupy as little space as possible on the PCB · Design flexibility via a comprehensive portfolio · Reliable performance · Modular design capability · Reliable connectivity TE featured products: RT/RZ Relays T9G Relays T92 Relays TE featured products: ERNI MicroSpeed Power Module And Power Connectors AMPMODU Connectors ERNI SMC Connectors Micro-MaTch Connectors Mini VP Connectors ERNI MicroCon Connectors ERNI MicroStac Connectors Micro Stack Connectors ERNI Power Taps Durable label solutions for extreme conditions. BENEFITS: · Strong adhesion · High-temperature options · Flexible adhesion for irregular surfaces TE featured products: T1K, T2K And TSK Labels ESSW And LKZ Labels MV And TN Labels MOTION CONTROL / PRODUCT GUIDE SERVO DRIVES PRECISION AND SWITCHES POWER RESISTORS EMC/EMI CHOKES Helping to enable high-precision electronics, plus board-circuit control and safety stop. BENEFITS: · More reliable, high-performance solutions · Cost-effectiveness · Broad portfolio of size and style options · Wide tolerance range TE featured products: Precision And Power Resistors Cement Housed Power Resistors Reliable, high-performance solutions designed to withstand extreme shock, vibration, temperature, and altitude. BENEFITS: · Cost effective · Broad offering of PCB and panel mount options from DIP and tactile to power toggle/rocker and emergency stop switches · Broad portfolio of switches and switch accessories available, including knobs, caps, boot seals and hardware TE featured products: Switches Current-compensated chokes with nanocrystalline core and ferrite core options. Offering standardized and customer-specific solutions and full engineering support. BENEFITS: · Cost-effective PCB designs for up to 100A with forced cooling · EIS (electrical insulation system E332676) for currents > 20A acc. to UL 1446 · Compact size and light weight · Low magnetic leakage flux · Excellent winding insulation · Standardized foot print · Broad range of inductance ratings · Custom-specific versions on request TE featured products: Schaffner EMC/EMI Chokes MOTION CONTROL / PRODUCT GUIDE DECENTRALIZED SERVO DRIVES HEAVY-DUTY CONNECTORS HYBRID CIRCULAR CONNECTORS (INTERCONTEC) COMMUNICATION AND I/O CONNECTORS Designed to transmit power, data, and signal in the toughest of conditions. BENEFITS: · Multiple options to meet application needs more accurately · Flexible designs so customers can create a DIY interface for their equipment · An industry standardized interface combined with TE's global footprint to help reduce customers' supply chain risks TE featured products: HDC Connectors Reliable performance under harsh conditions. Helping to enable rugged and reliable data connectivity. BENEFITS: · Quick and easy installation thanks to plug-and-play SpeedTec locking system · Special crown clamp that provides virtually tool-free shield termination · Helps save installation space, time, and cost via power, signal, and data in one connector · High EMC/EMI standard thanks to 360 shielding, along with rugged shockand vibration-resistant design · Sealed solutions IP66/67 or higher BENEFITS: · Design that is functional in harsh and rugged environments · Small size that provides flexibility · Easier installation · Available hybrid solutions TE featured products: Mini I/O Connectors M8/M12 Connectors TE featured products: INTERCONTEC Connectors MOTION CONTROL / PRODUCT GUIDE SMART CONVEYORS Smart conveyors use precision motion and advanced technologies to enhance and improve industrial production operations, making them a growing choice across many manufacturing applications and industries. Increased demand for mass customization and personalization in consumer-packaged goods (which requires conveyors that are faster, smaller, and more flexible) has led to new-age motion control technology for both linear and planar-based transport systems. As customer demands change, there are shifting requirements for conveyor guidance controls, transfer capabilities, and other accessories. LINEAR SYSTEMS PLANAR SYSTEMS MOTION CONTROL / PRODUCT GUIDE 15 SMART CONVEYORS CIRCULAR CONNECTORS POWER, SIGNAL, HYBRID PCB TERMINAL BLOCKS PCB CONNECTORS Wide portfolio of connectors specifically designed for motor applications. Supporting excellent signal and power connectivity. BENEFITS: · Reliable connectivity · Quick and easy installation · High operating temperatures · High EMC/EMI standard thanks to 360 shielding, along with rugged shockand vibration-resistant design · Modular architecture that makes them highly compatible and usable in many different combinations TE featured products: INTERCONTEC Signal Connectors INTERCONTEC Motor Connectors INTERCONTEC Hybrid Connectors Micro Motor BENEFITS: · Efficient, reliable, and safer connectivity · Wide variety of options and styles available · Reduced installation time · High-temp and IR reflow-compatible versions TE featured products: BUCHANAN Push-In Clamp PCB Connectors Board Mount Reflow Terminal Blocks Unshroud Terminal Blocks Multi-Level Stacking With Interlock Terminal Blocks Highly reliable connectivity and high contact density for board-to-board and wire-to-board connections. BENEFITS: · Design flexibility via a comprehensive portfolio · Reliable performance · Modular design capability · Reliable connectivity TE featured products: ERNI MicroSpeed Power Module And Power Connectors AMPMODU Connectors ERNI SMC Connectors Micro-MaTch Connectors Mini VP Connectors ERNI MicroCon Connectors ERNI MicroStac Connectors Micro Stack Connectors ERNI Power Taps MOTION CONTROL / PRODUCT GUIDE SMART CONVEYORS POWER TERMINAL EMC/EMI FILTERS BLOCKS CABINET PUSH BUTTONS, E-STOP High-quality, easy-to-install terminal blocks. BENEFITS: · High performance and ease of use · High reliability · Wide-ranging connection capacity TE featured products: SNK PI-Spring SNK Screw Clamp Wide range of single-phase and threephase EMC/EMI filters available. Rugged push buttons for harsh environments. BENEFITS: · High performance · Compact design · Variety of terminal connection options · Certified to meet ratings TE featured products: Corcom EMI Single-Phase Filters Corcom 3-Phase Power Filters Schaffner EMC/EMI 3-Phase Filters Schaffner EMC/EMI 3-Phase Filters With Neutral Schaffner Power Quality Products BENEFITS: · Rating for harsh environments · Various colors and icons · High reliability and safety TE featured products: 16mm Emergency Stop Illuminated Push Button MOTION CONTROL / PRODUCT GUIDE SMART CONVEYORS BRAKING RESISTORS PRECISION AND SWITCHES POWER RESISTORS Braking resistors for harsh environmental conditions and high-power requirements. BENEFITS: · High power and high temperature tolerance · Different housing and mounting styles to support compact and ergonomic system design · Product compliances that allow for safer operation in your application TE featured products: Aluminum-Housed Power Resistors Wire-Wound Power Resistors Supporting high-precision electronics, plus board-circuit control and safety stop. BENEFITS: · More reliable, high-performance solutions · Cost-effectiveness · Broad portfolio of size and style options · Wide tolerance range TE featured products: Precision And Power SMD Resistors Precision And Power Chassis Mount Resistors Cement-Housed Power Resistors Reliable, high-performance solutions designed to withstand extreme shock, vibration, temperature, and altitude. BENEFITS: · Cost-effective · Broad offering of PCB and panel mount options from DIP and tactile to power toggle/rocker and emergency stop switches · Broad portfolio of switches and switch accessories available, including knobs, caps, boot seals, and hardware TE featured products: Switches MOTION CONTROL / PRODUCT GUIDE INTEGRATED MOTION CONTROLS Integrated motion controls help allow integration of numerous capabilities into a single package, including operator interfaces, motion, programmable logic, and input/output devices. Advanced robotics that require sophisticated power-dense motion components for joints and linkages must run smoothly and precisely, often at high torque and relatively low speed. INTEGRATED MOTION CONTROL TEARDOWN 5 4 3 MOTION CONTROL / PRODUCT GUIDE 2 6 1 1 BOARD-TO-BOARD FINE PITCH CONNECTORS 2 POWER TAPS 3 PRECISION AND POWER RESISTORS 4 SWITCHES COMMUNICATION 5 CONNECTORS 6 EMC/EMI CHOKES 19 INTEGRATED MOTION CONTROLS BOARD-TO-BOARD FINE PITCH CONNECTORS POWER TAPS PRECISION, POWER, AND COMMODITY RESISTORS Highly reliable connectivity and high contact density for board-to-board and wire-to-board connections. BENEFITS: · Highly miniaturized connectors with solder clips · Design flexibility via a comprehensive portfolio · Reliable performance · Modular design capability · Reliable connectivity TE featured products: ERNI SMC Connectors ERNI MicroSpeed Power Module And Power Connectors Micro-MaTch Connectors ERNI MicroCon Connectors ERNI MicroStac Connectors Providing high flexibility for connections and developed especially for the power supply on the PCB and backplane. BENEFITS: · Ultra compact at 2.54mm · Easy wire-to-board combination with high current carrying capacity of up to 40A at 20°C (operating current determined by characteristics of the PCB and the cable termination) · Different variants in the portfolio to adapt to different design needs of customers Supporting high-precision electronics, plus board-circuit control and safety stop. BENEFITS: · Reliable, high-performance solutions · Cost-effectiveness · Broad portfolio of size and style options · Wide tolerance range TE featured products: Precision And Power Resistors Cement-Housed Power Resistors TE featured products: ERNI PowerTaps MOTION CONTROL / PRODUCT GUIDE INTEGRATED MOTION CONTROLS SWITCHES COMMUNICATION, SIGNAL AND I/O CONNECTORS EMC/EMI CHOKES Reliable, high-performance solutions designed to withstand extreme shock, vibration, temperature, and altitude. BENEFITS: · Cost-effective · Broad offering of PCB and panel mount options from DIP and tactile to power toggle/rocker and emergency stop switches · Broad portfolio of switches and switch accessories available, including knobs, caps, boot seals, and hardware TE featured products: Switches Supporting rugged and small power and data connectivity. BENEFITS: · Small size · Fast field installation · Reliable performance · Functionality in harsh environments TE featured products: Mini I/O Connectors M8/M12 Connectors RJ45 Industrial USB Connectors Current-compensated chokes with nanocrystalline core and ferrite core options. Offering standardized and customer-specific solutions and full engineering support. BENEFITS: · Cost-effective PCB designs for up to 100A with forced cooling · EIS (electrical insulation system E332676) for currents > 20A acc. to UL 1446 · Compact size and light weight · Low magnetic leakage flux · Excellent winding insulation · Standardized foot print · Broad range of inductance ratings · Custom-specific versions on request TE featured products: Schaffner EMC/EMI Chokes MOTION CONTROL / PRODUCT GUIDE CONNECT WITH US. Get answers to your questions now. TE has a breadth of products to solve your application demands. Learn more about variable speed drives or servo motors and drives, or request a sample or drawing. We make it easy to connect with our experts and are ready to provide the support you need, including: · Motion and drives product information · Discussions with TE engineers and product experts · Project consultations · TE design resources and tools te.com © 2024 TE Connectivity. All Rights Reserved. TE Connectivity, TE, TE connectivity (logo), EVERY CONNECTION COUNTS, ERNI, Schaffner, AMPLIMITE, INTERCONTEC, Corcom, MicroSpeed, Micro-MaTch, MicroCon, MicroStac, AMPMODU, Buchanan, and PLASTIGRIP are trademarks owned or licensed by TE Connectivity. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any changes to the information contained herein without prior notice. TE Connectivity assumes only those obligations set forth in the terms and conditions for this product and shall in no event be liable for any incidental, indirect, or consequential damages arising out of the sale, resale, use, or misapplication of the product. TE expressly disclaims any implied warranties with respect to the information contained herein, including, but not limited to, implied warranties of merchantability or fitness for a particular purpose. Dimensions, specifications and/or information contained herein are for reference purposes only and are subject to change without notice. Consult TE for the latest dimensions, specifications and/or information. Users of TE Connectivity products must make their own assessment as to whether the respective product is suitable for the respective desired application. 2RM03/24 MOTION CONTROL / PRODUCT GUIDE BROCHURE TE Connectivity 1050 Westlakes Drive Berwyn, PA 19312 Tel +1 610.893.9800