P65Warnings.ca.gov
Instruction Manual for foamit com models including: SP-BP-10N 10 Gallon Battery Powered Portable Spray Unit, SP-BP-10N, 10 Gallon Battery Powered Portable Spray Unit, Powered Portable Spray Unit, Portable Spray Unit, Spray Unit
Model: SP-BP-10N V20231110 • Page 4 of 8 Product Overview Requirements Liquid temperature range 40-100˚F (4.4-37.8˚C) Electical requirements
10 Gallon Lithium-ion Battery Powered Spray Unit - FOAMit
File Info : application/pdf, 21 Pages, 1.84MB
DocumentDocument10 Gallon Battery Powered Portable Spray Unit Operation Manual SP-BP-10N READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS. English (Original Instructions) Scan this code for operation manual Safety WARNING PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY! Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use in accordance with the instructions. Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injury such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray. Chemical solutions may pose a health risk and death if they contact the skin or eyes, are inhaled or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit. Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injury such as burns, rashes, eye damage, throat or lung damage and death. Always depressurize and clean the unit after each use. Never leave the unit unattended while pressurized. Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C). Some components may be hot during and after use. Use caution when servicing or handling the equipment. Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking. Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death. Never use hydrocarbons or flammable products with the unit. Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline. Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical. Keep battery box lid closed and latched at all times unless accessing battery. Do not use with lid open or damaged. Do not expose unit to liquids, cleaning solutions, or rain. The battery pack is not waterproof. Do not submerge in liquid. If battery pack gets wet, allow to dry before further use. Using the unit with unapproved devices may result in a risk of fire, shock or personal injury. Only use with 24V Equip Series compatible equipment. When not in use, store unit indoors in a cool, dry location. Keep unit away from unauthorized users. To prevent premature battery failure, do not store battery in a depleted state for long periods of time. Model: SP-BP-10N V20231110 · Page 2 of 8 Safety WARNING First Aid Instructions: · Failure to follow first aid instructions may result in death or serious personal injury. · If battery liquid comes in contact with skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. · If battery liquid gets in your eyes, flush with clean water for a minimum of 10 minutes, then seek immediate medical attention. · If battery liquid is swallowed, seek immediate medical attention. State of California Proposition 65 Warning: · The battery can expose you to chemicals, including cobalt, lithium, manganese, nickel, oxide, and carbon black, which are known to the State of California to cause cancer and reproductive harm. For additional information, go to www.P65Warnings.ca.gov. NOTICE Refer to the separate manuals supplied with the battery and charger for additional safety precautions and instructions. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit. Protect the Environment Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations Model: SP-BP-10N V20231110 · Page 3 of 8 Product Overview Requirements Liquid temperature range Electical requirements Operating voltage Chemical compatibility 40-100°F (4.4-37.8°C) 100-240 VAC at 60 Hz, 3 amp max (GFCI protected outlet) for battery charger only 24 VDC Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals. For more information on chemical compatibility, consult the manufacturer or SDS for your product or contact our customer service department. Specifications Power type Lithium-ion battery Battery charge time 1 hour 10 minutes Battery run time Up to 4 hours of continuous use Chemical pickup type Draws from pre-mixed solution Number of products unit can draw from One product Suction line diameter in. (9.5 mm) inside diameter Capacity 10 gallons (37.9 liters) Discharge line length/diameter 12 ft. (3.7 m) hose, with 3/8 in. (9.5 mm) inside diameter Discharge wand/tip type Polypropylene spray gun with 80° fan tip Output distance 2-6 ft. (0.3-1.8 m) Output volume 0.8-0.9 gal/min (3-3.4 l/min) Flow rate* 0.8-0.9 gal/min (3-3.4 l/min) Pump seals Santoprene diaphragm, Viton check seals Wheel type Two 10 inch (25.4 cm) non-marking wheels. *Flow rates given are based on chemical with viscosity of water. Model: SP-BP-10N V20231110 · Page 4 of 8 Product Components Get to know the SP-BP-10N components that you will need to use, adjust or assemble. Back plate assembly · Inside view 3 4 1 5 2 1. In-line strainer 2. Electric fluid pump 3. Relay controller 4. Pressure switch 5. Back plate thumb nuts 6. Suction line valve Model: SP-BP-10N 6 V20231110 · Page 5 of 8 Tank Assembly Front view 7 8 9 7. Hinged lid 8. Solution tank 9. Drain plug 10. Discharge wand 11. Poly spray gun 12. Discharge hose 13. Power button 14. Battery 15. Battery box 16. Suction line valve Model: SP-BP-10N Back view 10 11 12 13 14 15 16 V20231110 · Page 6 of 8 Using your unit Operating Instructions 1. Remove battery and charger from packaging. Ensure battery is fully charged. Refer to charge level indicatior table in battery manual for more information. 2. Once fully charged, insert battery into the receiver until 7 properly secure. Close lid and secure the latch. NOTE: Keep battery box lid closed and latched unless accessing battery. Do not operate unit with lid 4 open or damaged. 3. Verify drain plug is securely closed. 4. Following all instructions from chemical manufacturer, fill the solution tank with pre-mixed solution. 5. Verify suction line valve at the base of the suction line is open, allowing fluid into the suction line. 6. Press the power button to turn on the unit. 7. Slowly squeeze trigger handle to begin spraying. Release trigger handle to stop. 6 2 After Use Instructions NOTE: For proper handling and disposal procedures refer to chemical SDS. 8. Solution should be removed from unit after each use. This can be done in two ways: a. Unthread drain plug from front of tank and drain solution into an approved location. b. Place discharge wand into approved container. Activate unit until all solution has been flushed from the system. 9. Press power button to turn off unit. Squeeze trigger handle to relieve remaining pressure. 10. Before using unit with another chemistry, thoroughly flush with water. 5 Model: SP-BP-10N V20231110 · Page 7 of 8 Maintenance WARNING Performing any maintenance with the unit pressurized, may result in serious injury or death. Always ensure that the unit has been depressurized, before conducting any maintenance. Servicing or modifying unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit. Maintaining Your Unit To keep your unit operating properly, periodically perform the following maintenance procedures: · Inspect the pump for wear and leaks. · Inspect all hoses for leaks or excessive wear. Verify all hose clamps are in good condition and properly secured. · Check the suction line and strainer for debris. Clean as needed. · Store battery in a half-charged state and maintain battery every 3-6 months. Servicing Your Unit To service your unit, refer to the service manual which includes: · Troubleshooting procedures. · Detailed parts breakdowns and illustrations. · Part numbers of serviceable components and assemblies. Scan this code for service manual Model: SP-BP-10N V20231110 · Page 8 of 8 10 Gallon Battery Powered Portable Spray Unit Service Manual SP-BP-10N READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS. English (Original Instructions) Scan this code for service manual Safety WARNING PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY! Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use in accordance with the instructions. Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injury such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray. Chemical solutions may pose a health risk and death if they contact the skin or eyes, are inhaled or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit. Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injury such as burns, rashes, eye damage, throat or lung damage and death. Always depressurize and clean the unit after each use. Never leave the unit unattended while pressurized. Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C). Some components may be hot during and after use. Use caution when servicing or handling the equipment. Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking. Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death. Never use hydrocarbons or flammable products with the unit. Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline. Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical. Keep battery box lid closed and latched at all times unless accessing battery. Do not use with lid open or damaged. Do not expose unit to liquids, cleaning solutions, or rain. The battery pack is not waterproof. Do not submerge in liquid. If battery pack gets wet, allow to dry before further use. Using the unit with unapproved devices may result in a risk of fire, shock or personal injury. Only use with 24V Equip Series compatible equipment. When not in use, store unit indoors in a cool, dry location. Keep unit away from unauthorized users. To prevent premature battery failure, do not store battery in a depleted state for long periods of time. Model: SP-BP-10N V20231025 · Page 2 of 13 Safety WARNING First Aid Instructions: · Failure to follow first aid instructions may result in death or serious personal injury. · If battery liquid comes in contact with skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. · If battery liquid gets in your eyes, flush with clean water for a minimum of 10 minutes, then seek immediate medical attention. · If battery liquid is swallowed, seek immediate medical attention. State of California Proposition 65 Warning: · The battery can expose you to chemicals, including cobalt, lithium, manganese, nickel, oxide, and carbon black, which are known to the State of California to cause cancer and reproductive harm. For additional information, go to www.P65Warnings.ca.gov. NOTICE Refer to the separate manuals supplied with the battery and charger for additional safety precautions and instructions. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit. Protect the Environment Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations Model: SP-BP-10N V20231025 · Page 3 of 13 Service Guide WARNING Performing any maintenance with the unit pressurized may result in serious injury or death. Always ensure the unit has been depressurized before conducting any maintenance. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit. Maintaining Your Unit To keep your unit operating properly, periodically perform the following maintenance procedures: · Inspect the pump for wear and leaks. · Inspect all hoses for leaks or excessive wear. Verify all hose clamps are in good condition and properly secured. · Check the suction line and strainer for debris. Clean as needed.. · Store battery in a half-charged state and maintain battery every 3-6 months. Servicing Your Unit Most repairs on the unit can be performed with the following tools: · Crescent wrench (2x) · 1/4 in. (7 mm) hex bit · Flat head screwdriver · Thread seal tape · #2 Phillips head screwdriver · #3 Phillips head screwdriver · Hose cutters · Knife Model: SP-BP-10N V20231025 · Page 4 of 13 Troubleshooting Your Unit If your unit is not operating properly, try using these troubleshooting tips: Issue Pump is cycling improperly Solution · Verify pump did not fail from chemical attack, or electrical malfunction. · Ensure proper chemical and concentration are being used. · Verify product is getting to the pump with these steps: 1. Make sure the tank has chemical solution in it. 2. Ensure the suction line valve is open completely. 3. Inspect suction line and strainer for debris or damage. · If these steps are confirmed, the pump may need to be replaced. The unit operates at a reduced pressure · Inspect suction line and strainer for debris or damage. Clean or replace as needed. To prevent damage to the unit, the strainer must always be used. · Inspect discharge hose assembly for build up. Battery will not completely charge · Place a secondary battery on the charger. If the secondary battery charges as expected, it indicates that the initial battery is faulty and should be replaced. · If the problem continues to occur, the charger is bad. Replace battery charger. Battery discharges too quickly · Battery has reached life expectancy. Replace battery. Power button LED slow flashing · Dead battery, charge batttery. Power button LED fast flashing · Compressor startup failure. Reset with a power cycle. · A faulty pump or compressor may need to be replaced. Battery/charger fault light is flashing · Refer to the separate manuals supplied with the battery and charger for more information regarding indicator and fault lights. Model: SP-BP-10N V20231025 · Page 5 of 13 Tank Assembly TNKA-10N-BK: 10 gallon natural tank assembly - black* lid - includes drain plug, wheels, suction valve, and backplate thumb nuts LDA-7BK: Lid assembly - includes 7 in. black* lid, lid flange, hinge pin, and mounting screws LDA-7BK 1 2 Item number Description 1 LD-PIN Hinge pin for 7 in. lid and flange 3 2 LD-7BK-LID 7 in. cap - polyethylene - black* 3 S812-FH #8 x ½ in. screw - stainless - flat head Phillips 4 4 LD-7BK-FLNG 7 in. lid flange - polyethylene black* * Additional colors available, see datasheet for options. Item number 5 TNK-10N 6 DPA Description 10 gallon natural tank Drain plug assembly for portable units - includes gasket 5 Front view Model: SP-BP-10N 6 V20231025 · Page 6 of 13 TNKA-10N-BK: 10 gallon natural tank assembly - black* lid - includes drain plug, wheels, suction valve, and backplate thumb nuts BPTNA: Back plate thumb nut assembly - includes bolt, thumb nut, and tether Item number Description 1 BST1420118-VS ¼-20 x 1 1/8 in. set bolt - stainless Vibra-Seal 2 TN1420 ¼-20 thumb nut - brass insert assembled with tether BPTNA 1 2 VLVA-PVCV34: Suction valve assembly - includes valve, bushing, and elbow Item number Description 3 PVCV34FM PVC valve ¾ in. FPT x ¾ in. MPT 4 HHPB3414 Hex head poly bushing ¾ MPT x ¼ FPT 5 HBSSEL1438 Stainless hose barb ¼ MPT x barb elbow WHLA-AXL14: 10 in. wheel assembly - includes 14 in. axle, axle plate, bolts, washers, and cotter pins Item number Description 6 COT Cotter pin - stainless - in. x 1 in. 7 PLSS-AXL Axle plate - stainless - 2.5 in. x 1 in. - 2 holes 8 AXL14 Axle - stainless - 0.625 dia. x 14.5 in. 9 B142012-VS ¼-20 x ½ in. bolt - stainless - truss head Phillips - Vibra-Seal 3 4 5 10 W10 Wheel - non-marking - 10 in. 11 FW58 Flat washer for in. pipe - stainless 0.687 id x 1.5 od x 0.07 thk VLVA-PVCV34 Back view Model: SP-BP-10N 6 7 WHLA-AXL14 8 9 10 11 V20231025 · Page 7 of 13 Back Plate Assembly PA-SP38-BP: Plate assembly for portable spray battery unit - 24V battery and air compressor - 3/8 in. discharge hose barb Item number Description 1 LVRC-24V-MC Low voltage relay controller 24 volt - with motor controller 2 PBSA-24V 3 PS14QFV-55 4 QF14P 5 SST14 6 HBSSEL1438 7 H38BK-HT 8 EP24VDC-1 9 STR38-IL 10 H38BL-F Push button switch assembly includes 24V LED locking switch and wire harness Pressure switch - 1/4 quick fit 55 PSI - Viton membrane Quick fit - 1/4 MPT x 1/4 od tube polypropylene Stainless tee 1/4 FPT Stainless hose barb 1/4 MPT x 3/8 barb elbow 3/8 in. black hose - high temp EPDM rubber - available per ft. 24 VDC, 1 GPM open flow, 40 PSI max electric fluid pump, Viton seals, Santo diaphragm In-line strainer - barb - EPDM gasket - 20 mesh SS - black bowl in. blue hose - hybrid TPE available per ft. 1 789 Inside view 2 3 4 5 6 10 Model: SP-BP-10N V20231025 · Page 8 of 13 Back Plate Assembly PA-SP38-BP: Plate assembly for portable spray battery unit - 24V battery and air compressor - 3/8 in. discharge hose barb Item number Description 1 Push button switch assembly - 1 PBSA-24V includes 24V LED locking switch and wire harness 2 SSSFN12 Serrated flange nut - stainless ½ in. 3 SSA14BKH Bulkhead adapter - stainless ¼ NPT x ¼ NPSM 4 HBSS1438 Stainless hose barb ½ MPT x ½ barb 2 3 5 BLI-24V-BB Battery box - includes box, lid, latch, pins, and gaskets 6 BLI-24V-RCVR Battery receiver interface plate for BLI-24V system Battery and Charger* *not included with backplate assembly Item number Description 7 BLI-24V-4AH Lithium ion battery - 24V 4Ah 8 BLI-24V-CHRGR Lithium ion battery charger 24V - includes NA power cord NOTE: Refer to battery and charger user manuals for more information. Back view 4 5 6 Model: SP-BP-10N 7 8 *not included with backplate assembly V20231025 · Page 9 of 13 Back Plate Sub-assemblies PSHA-BP: Pressure switch harness assembly - includes pressure switch, harness for 24V battery power, and quick fitting Item number Description 1 PSH-BP Pressure switch harness for 24V battery power 2 PS14QFV-55 Pressure switch - 1/4 quick fit 55 PSI - Viton membrane 3 QF14P Quick fit - 1/4 MPT x 1/4 od tube polypropylene Model: SP-BP-10N 1 2 3 PSHA-BP V20231025 · Page 10 of 13 Suction Assembly SCTNA-PF-BP: Suction assembly for battery equipped units - includes suction valve, hose, and in-line strainer Item number Description 1 H38BK-HT 3/8 in. black hose - high temp EPDM rubber - available per ft. 2 STR38-IL In-line strainer - barb - EPDM gasket - 20 mesh SS - black bowl 3 SSC38 Stainless screw band clamp for in. hose 4 HBSSEL1438 Stainless hose barb ¼ MPT x barb elbow 1 5 HHPB3414 Hex head poly bushing ¾ MPT x ¼ FPT 6 PVCV34FM PVC valve ¾ in. FPT x ¾ in. MPT 2 3 Model: SP-BP-10N 6 5 4 SCTNA-PF-BP V20231025 · Page 11 of 13 Hose Assembly HA38BL-12: Hose assembly - 12 ft. of 3/8 in. blue* hose - includes ferruled hose barb Item number Description 1 HBSS1238 Stainless hose barb ½ MPT x ½ barb 2 SSC38 Stainless screw band clamp for 3/8 in. hose 3 H38BL-F 3/8 in. blue* hose - hybrid TPE - available per ft. * Additional colors available, see datasheet for options. Model: SP-BP-10N 1 3 2 HA38BL-12 V20231025 · Page 12 of 13 Wand Assembly PSGA384-ST8020: Poly spray gun assembly for 3/8 in. hose - includes 4 in. black poly wand, ST8020SS spray tip, hose barb, and screw band clamp Item number Description 1 ST8020SS Spray tip - 80 degree - 2.0 GPM stainless - 1/4 MPT 2 PW12M14F4 1/2 in. NPT and 1/4 in. FNPT wand black UHMW - 4 in. long 1 Poly spray gun with 2x 1/2 in. straight 3 PSG12 thread - gray handle with red clip 316SS internal spring - includes 2x o-ring 4 HBSS1238 Stainless hose barb ½ MPT x 3/8 barb 5 SSC38 Stainless screw band clamp for 3/8 in. hose 2 3 Model: SP-BP-10N 4 5 PSGA384-ST8020 V20231025 · Page 13 of 13