IRONTON

Thank you very much for choosing an Ironton product! For future reference, please complete the owner's record below:

Model: ____________________ Purchase Date: ____________________

Save the receipt, warranty and these instructions. It is important that the entire manual is read to become familiar with this product before beginning use.

This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification. Ironton strongly recommends this machine not be modified and/or used for any application other than that for which it was designed. If there are any questions relative to a particular application, DO NOT use the machine until the distributor has been contacted to determine if it can or should be performed on the product.

For technical questions please call 1-800-222-5381.

INTENDED USE

This Ironton 14" Dry Cut Metal Saw is designed to cut various types of ferrous and non-ferrous metals, including mild steel, structural members and steel studs. Cutting hardened materials is not recommended, as this may reduce blade life and performance. The machine is not recommended for cutting wood or other soft materials. This may also reduce blade performance.

TECHNICAL SPECIFICATIONS

GENERAL SAFETY RULES

1) Work area

1. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause loss of control.

2) Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if the body is grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

3) Personal safety

1. Stay alert, watch what is being done and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with a finger on the switch or plugging in power tools that have the switch on invite accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

4) Power tool use and care

1. Secure work. Use a clamp, vise or other practical means to hold work securely, freeing both hands to control the tool.
2. Do not force the power tool. Use the correct power tool for the application. The correct power tool will do the job better and safer at the rate for which it was designed.
3. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
4. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
5. Store idle power tools out of reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
6. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
7. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
8. Use the power tool, and accessories in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Service

1. Have the power tool serviced by a qualified repair person using only identical replacement parts. This will ensure the safety of the power tool is maintained.

SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY CONSIDERATIONS

BLADE SAFETY INSTRUCTIONS

1. Do not allow the blade to twist or bind.
2. Keep hands and body away from the rotating blade. Never reach around, under or across blade. Do not wear loose clothing when using this tool.
3. Store blades with care. Do not drop them.
4. Make sure that all blade flanges and other mounting hardware are in good condition and are always used properly. Defective or missing parts may cause damage to the blade. Always use mounting flanges supplied with the tool.
5. Do not use dull or damaged blades. Unsharpened or improperly set blades produce a narrow kerf causing excessive friction, blade binding and kickback.
6. Before starting a cut, make a trial run. The blade should rotate freely and not contact the table.
7. Never try to remove or clamp the work-piece to the tool while the blade is rotating.
8. Before installing a blade, always inspect it for damage. Replace damaged blades immediately.
9. Always check maximum operating speed established for blade against machine speed. Do not exceed the maximum operating speed that is marked on the blade.
10. Do not force a blade onto the machine or alter the size of the arbor hole. Do not use a blade that fits the arbor too loosely. If the blade does not fit the machine, get one that does.
11. Do not use abrasive wheels.

MACHINE SAFETY INSTRUCTIONS

1. Start cutting only after the motor has reached full speed.
2. Release switch immediately if the blade stops rotating or if the motor sounds like it is straining.
3. Keep flammable and fragile objects away from this tool. Do not allow cut-off sparks to contact the operator's hands, face or feet.
4. Place the tool securely on a flat, level surface.
5. Always use the tool with the proper voltage specified on the tool's nameplate.
6. Never touch a short cut-off piece until it cools.
7. Never attempt to cut material larger than the rated capacity.
8. Never stand in line with the blade while cutting. Always stand to the side.
9. Check guards before each use.
10. Always keep guards in place.
11. Do not defeat guards. The tool is shipped with both the upper and lower guard installed. The lower guard should cover the blade when the saw head is up and it should open automatically as the saw head is lowered into the work-piece. If the lower guard appears loose or if it does not move to cover the blade when the saw head is up, take the saw to an authorized service center for repairs.
12. Always start the cut gently. Do not bump or bang a blade to start a cut.
13. Never make any freehand cuts. Always place the work-piece between the vise and fence when making cuts.

REPLACING BLADE

1. Loosen and remove the screws for shield flake. (Refer to a diagram showing the shield flake, similar to Fig. 1).
2. Push in the spindle lock lever (Refer to a diagram showing the spindle lock lever, similar to Fig. 2) and at the same time use the supplied hex key (Refer to a diagram showing hex key use, similar to Fig. 3) to rotate the blade until the spindle lock lever engages, locking the blade in place.
   Note: Once locked, the wheel will not rotate.
3. Hold the spindle lock lever in place and using the supplied hex key, remove the Hexagonal bolt by turning it counterclockwise. Then, remove the cable clamp and upper flange.
4. Raise the moving cover at its highest position, then replace the blade, and turn it by hand, ensuring that it rotates fully and does not wobble. (Refer to a diagram showing blade replacement, similar to Fig. 4).
   Note: Before installing the blade, check the blade flange to be sure they are in good condition. Remove any nicks or burrs, which could cause uneven cutting pressure and result in blade damage.
5. Place the upper flange, cable clamp, hexagonal bolt through the threaded arbor hole and finger tighten.
6. Push in the spindle lock lever while tightening the Hexagonal bolt in a clockwise direction.
   Note: Do not over-tighten the bolt, this may damage the blade and the flanges.

MACHINE ADJUSTMENT

Carry the cut-off saw: Fold down arm to base and push in the arm release to lock. (Refer to a diagram showing the saw in a folded position with arm release lock knob, similar to Fig. 5).

Unlock the cut-off saw: To unlock the tool and raise the arm, depress the arm slightly and pull out the motor arm release. The motor arm will then pivot upward. (Refer to a diagram showing the saw in an unfolded position with arm release, similar to Fig. 5).

Adjust the depth of cut:

Use the depth adjustment to change the depth of cut. When adjusted properly, the depth adjustment bolt prevents the cut-off wheel from contacting the surface under the base during cutting. Cut-off wheels wear down as they are used and the depth of cut may need to be increased. (Refer to a diagram showing the hexagonal bolt and nut for depth adjustment, similar to Fig. 6).

1. To raise the depth of cut, loosen the hexagon bolt (counterclockwise), then rotate the hexagonal nut in clockwise direction.
2. To reduce the depth of cut, rotate the hexagonal nut in counterclockwise direction firstly, then tighten the hexagon bolt (clockwise).

Support the workpiece and adjust the work vise:

The work vise is located on the base of the Cut-off Saw. The vise is made up of two parts: (Refer to diagrams showing the vise components, similar to Fig. 8)

1. a quick adjust fence which can be loosened and rotated from 90° to 45° and a fence lock lever.
2. a movable clamp with an adjustable pivoting handle and a quick lock/ release lever.

When adjusting, the clamp and fence should be positioned so the centerline of the wheel hub is in line with or behind the centerline of the work-piece, toward the rear of the tool. The workpiece should be resting flush with the base of the cut-off machine. (Refer to a diagram illustrating workpiece positioning relative to the cut-off wheel, similar to Fig. 7, showing preferred cutting area and various workpiece types).

To adjust the work vise for a particular workpiece: (Refer to diagrams showing vise adjustment steps, similar to Fig. 8a,b,c)

1. Release the tension on the screw clamp by turning the handle counterclockwise for 1/2 to 1 full turn.
2. Lift the quick lock lever up and pull back the screw clamp handle sliding the vise open.
3. Pull up the handle to disengage the screw, then adjust the handle to the desired position. Releasing the handle reengages the screw for loosening (counterclockwise).
4. Adjust the fence to the desired angle (from 90° to 45°) and tighten the fence lock lever.
5. Adjust the movable clamp by moving the pivoting handle in or out as needed to fit the work-piece.
6. Push the quick lock lever down into release mechanism.
7. Turn the screw clamp clockwise to securely tighten the work-piece in the vise.

OPERATION

1. Unplug the tool before making any adjustments.
2. Select a cutting angle and position the fence and clamp system as needed.
3. Place the work-piece flat on top of the machine base. Position the thinnest section of the work-piece facing up. Turn the pivoting handle clockwise until the clamp assembly holds the work-piece firmly in place.
4. Plug in the tool, stand out of the line of the blade and squeeze the trigger switch, single click the safety button. (Refer to a diagram showing the trigger switch and safety button, similar to Fig. 9).
5. Allow the motor to reach full speed. Slowly lower the wheel into the workpiece.
   NOTE: Always start the cut gently; do not bang or bump a blade when starting the cut.

   For the safest and most efficient cutting, make sure that the centerline of the blade hub is in line with or behind the centerline of the workpiece, toward the rear of the tool (as illustrated in Fig. 7). To maximize wheel life, increase force on handle until sparks subside.

6. When the cut is complete, raise the wheel completely from the workpiece before releasing the trigger switch and allowing the motor to stop.
7. Restarting in mid-cut. If the machine is stopped in mid-cut, allow the wheel to stop, then back the wheel out of the cut. Then restart the machine.
8. If the blade stalls, do not pull the trigger switch. A dull wheel or excess pressure may cause stalling. Release the trigger switch immediately if the wheel binds or the machine stalls and remove the blade from the cut.

MAINTENANCE

CLEANING & INSPECTION

1. Keep the tool's air vents unclogged and clean at all times.
2. Remove dust and dirt regularly. Cleaning is best done with a soft brush or a rag.
3. Re-lubricate all moving parts at regular intervals.
4. Never use caustic agents to clean plastic parts.
5. Remove the metal that may have built up around the guard and spark deflector.
6. Do not use cleaning agents to clean the plastic parts of the grinder. A mild detergent on a damp cloth is recommended.
7. Regularly check that all fasteners are tight. They may vibrate loose over time.

DIAGRAM & PARTS LIST

An exploded view diagram of the Ironton 14in. Dry Cut Metal Saw is provided, showing all individual components with numerical callouts for identification. This diagram is followed by a comprehensive parts list table.

For replacement parts and technical questions, please call 1-800-222-5381.

WARRANTY

One-year limited warranty