P65Warnings.ca.gov
User Manual for CHAMPION models including: 100535 2-stage Snowblower, 100535, 2-stage Snowblower, SnowBlower
OPERATOR'S MANUAL MODEL #100535 27 iN. 2-STAgE SNOwbLOwER REV 20200821 Champion Power Equipment, Inc., Santa Fe Springs, CA USA or visit championpowerequipment.com READ AND SAVE TH iS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in ...
instructions or warnings they give are not substitutes for proper accident prevention ... on your 2021 small off-road engine (SORE) and equipment. In the United ...
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DocumentDocumentOPERATOR'S MANUAL
MODEL #100535 27 IN. 2-STAGE SNOWBLOWER
REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20200821
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100535 - 27 IN. 2-STAGE SNOWBLOWER
TABLE OF CONTENTS
Introduction................................................... 3
Safety Definitions .......................................... 3
Important Safety Instructions ....................... 4
Fuel Safety ........................................................ 4 Training ............................................................ 5 Preparation For Use ............................................... 5 Operation .......................................................... 6 Clearing a Clogged Discharge Chute ............................. 6 Maintenance and Storage ........................................ 6 Safety Labels...................................................... 7 Safety Symbols.................................................... 8 Operation Symbols ............................................... 10 Quickstart Label Symbols........................................ 11
Controls and Features ................................. 12
Snowblower ...................................................... 12 Engine ............................................................ 12
Assembly ..................................................... 14
Unpacking ........................................................ 14 Handle ............................................................ 14 Add Engine Oil.................................................... 15 Add Fuel .......................................................... 16
Operation ..................................................... 17
Before Operation ................................................. 17 Check the Engine................................................. 17 Starting the Engine............................................... 17 Stopping the Engine.............................................. 18 Operation at High Altitude ....................................... 18 Control Levers.................................................... 19 Adjusting the Snow Discharge Direction and Height............ 20 Clearing a Clogged Discharge Chute ............................ 20 Adjusting the Snow Shoes ....................................... 20 Power Turn Steering Technology ................................ 20 After Use.......................................................... 21
TABLE OF CONTENTS
Maintenance ................................................ 21
Engine Maintenance ............................................. 21 Lubrication ....................................................... 21
Long-Term Storage ...................................... 22
Transporting ............................................ .......... 22
Specifications.............................................. 23
Snowblower Specifications ............................ .......... 23 Engine Specifications ............................................ 23 Oil Specifications................................................. 23 Fuel Specifications ............................................... 23
Troubleshooting........................................... 24
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100535 - 27 IN. 2-STAGE SNOWBLOWER
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product's nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100535
SERIAL NUMBER
INTRODUCTION
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
DATE OF PURCHASE
PURCHASE LOCATION
3
100535 - 27 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm www.P65Warnings.ca.gov
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate product outdoors only in a well ventilated area. DO NOT operate the product inside any building, including garages or sheds. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. ONLY use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer's instructions.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Sparks can result in fire or electrical shock.
When servicing the engine: Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching.
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors: Gasoline is highly flammable and explosive. Gasoline can cause a fire or explosion if ignited. Gasoline is a liquid fuel but it's vapors can ignite. Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes. Gasoline has a distinctive odor, this will help detect potential
leaks quickly. Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise. In the case of any petroleum gasoline fire, flames should never be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created. When adding or removing gasoline: DO NOT light or smoke cigarettes. Turn the snowblower off and let cool for a minimum of two minutes before removing the gasoline cap. Loosen gasoline cap to relieve pressure from the gasoline tank.
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100535 - 27 IN. 2-STAGE SNOWBLOWER
Only fill or drain gasoline outdoors in a well-ventilated area. DO NOT pump gasoline directly into the snowblower at the gas
station. Always use an approved fuel container to transfer the gasoline to the snowblower.
DO NOT overfill the gasoline tank. Keep fuel level at least ½ inch below bottom of filler neck to provide space for fuel expansion.
Never remove gas cap or add fuel while the engine is hot or running.
When gasoline spills, wipe the fuel off the engine and equipment. Move the snowblower from fuel spill area to another area.
Wait 5 minutes before starting the engine. Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
When starting the engine:
DO NOT attempt to start a damaged snowblower. Always make certain that the gasoline cap, air filter, spark
plug, fuel lines and exhaust system are properly secured, connected and in place.
Always allow spilled gasoline to evaporate fully before attempting to start the engine.
Make certain that the snowblower is resting firmly on level ground.
When operating the snowblower:
DO NOT tip the snowblower during operation. DO NOT tip the snowblower or allow fuel or oil to spill. When transporting or servicing the snowblower:
Make certain that the fuel valve is in the OFF position and the gasoline tank is empty.
Disconnect the spark plug wire. When storing the snowblower:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store the snowblower or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
IMPORTANT SAFETY INSTRUCTIONS
Training
1. Read the Operator's Manual completely before attempting to use the snowblower. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the engine and disengage the controls quickly.
2. Never allow children under 16 years old to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Thrown objects can cause serious injury. Keep the area of operation clear of all persons, particularly small children, and pets. Plan your snow discharge pattern to prevent throwing material toward cars, structures, roads and people.
4. Exercise caution to avoid slipping or falling, especially when operating in reverse.
5. Be aware that the operator or user is responsible for accidents or hazards occurring to other people or their property.
6. Never use the snowblower under the influence of alcohol or medication, or if you are tired or ill.
Preparation For Use
1. Be thoroughly familiar with the controls and the proper use of the equipment. Understand and know how to stop the engine and disengage the controls quickly.
2. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
3. Disengage all clutch handles before starting the motor.
4. Do not operate the equipment without wearing adequate winter garments. Wear footwear which will improve footing on slippery surfaces.
5. Adjust the auger housing height to clear gravel or crushed rock surface.
6. Never attempt to make any adjustments while the engine is running (except where specifically recommended in the manual).
7. Let engine and machine adjust to outdoor temperatures before starting to clear snow.
8. The operation of any powered machine can result in foreign objects being thrown into the eyes. Always wear eye protection with side shields marked to comply with ANSI Z87.1 during operation, or while performing an adjustment or repair.
9. Inspect the auger and impeller before starting to ensure that there is no ice build up.
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100535 - 27 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. In the event of striking a foreign object, stop the engine, remove the spark plug, thoroughly inspect the snowblower for any damage, and repair the damage before restarting and operating the snowblower.
4. If the snowblower should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble. Vibration typically indicates a mechanical problem has occurred.
5. Always stop the engine whenever you leave the operating position, before unclogging the auger housing or discharge guide, and when making any repairs, adjustments, or inspections.
6. Before cleaning, inspecting or repairing any parts of the snowblower, always ensure the auger has stopped moving. Disconnect the spark plug wire and keep it away from the plug to prevent accidental starting.
7. Before leaving the machine unattended, disengage all control levers, stop the engine and remove the safety key.
8. Do not run the engine indoors. Exhaust fumes are dangerous and can kill you.
9. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Never attempt to clear steep slopes.
10. Never operate the snowblower without proper guards, plates or other safety protective devices in place.
11. Never operate the snowblower near glass enclosures, automobiles, window wells, etc., without proper adjustment of the snow discharge angle. Keep children and pets away.
12. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
13. Never operate the machine at high transport speeds on slippery surfaces. Use care when reversing.
14. Never direct discharge at bystanders or allow anyone in front of the unit.
15. Disengage power to the impeller when snowblower is transported or not in use.
16. Use only attachments and accessories approved by the manufacturer of snowblower (such as wheel weights, counterweights, cabs, etc.).
17. Never operate the snowblower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.
18. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition prior to operation.
19. Replace worn or damaged parts for safety; Use only genuine replacement parts and accessories.
20. This snowblower is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge of mechanical equipment.
21. Be careful while working on the machine or clearing a blockage in the auger or impeller to ensure that fingers and hands do not become crushed or cut.
22. Do not touch hot engine components like the muffler, muffler guard or engine block during operation of the snowblower as they will cause burns.
23. Should the unit stop discharging snow for any reason, release the controls to stop the auger and the engine before inspecting for any lodged items or damaged parts in the auger housing.
Clearing a Clogged Discharge Chute
DANGER
DO NOT use your hands to clean out the discharge chute.
To clear the chute: 1. SHUT THE ENGINE OFF! 2. Wait 10 seconds to be sure the auger blades have stopped
rotating. 3. Always use the provided clean-out tool to clear out the
discharge chute.
Maintenance and Storage
1. Check shear bolts, engine mounted bolts, etc., at frequent intervals for proper tightness to ensure the equipment is in safe, working condition.
2. Never store the machine with gasoline in the fuel tank inside a building where automatic ignition sources are present such as hot water heaters, space heaters, clothes dryers or any open flame sources.
3. Run the snowblower for one minute to clear out packed snow and ice to prevent freeze-up prior to storage.
4. Always allow the engine to cool before storing in any enclosure.
5. Always refer to Operator's Manual for important details when the snowblower is to be stored for extended periods of time.
6. Maintain or replace safety and instructions labels, as necessary.
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100535 - 27 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
A B
C
Top
Back
LABEL
WARNING
DO NOT TOUCH! Exhaust gases, muffler and engine components are extremely HOT and cause burns.
ADVERTENCIA
¡NO TOCAR! Los gases de escape, el silenciador y los compnonentes del
motor están extremadamente CALIENTES y causan quemaduras.
UNLEADED FUEL ONLY. Minimum octane rating of 87.
Maximum 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. Máximo de etanol de 10%.
A
AVERTISSEMENT
NE TOUCHEZ PAS! Les gaz d'échappement, le silencieux et les pièces
du moteur sont extrêmement CHAUDS et peuvent causer des brûlures.
ESSENCE SANS PLOMB SEULEMENT. Indice d'octane minimal de 87. Maximum 10 % d'éthanol.
DANGER
PELIGRO
DANGER
B
1091-L-SF-A
CHAMPION POWER EQUIPMENT, INC. MODEL
12039 SMITH AVENUE
MODÉLE
100535
SANTA FE SPRINGS, CA 90670
C
USA / É.-U. 1-877-338-0999
SERIAL NO. N° DE SÉRIE
XXXXXXXXXXXX
WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
XXXX MANUFACTURE DATE
DATE DE FABRICATION
1435-L-PR-A
7
1412-L-SF-B
DESCRIPTION Hot Surface/Fuel
Safety Icons Dataplate
100535 - 27 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL
MEANING
Read Operator's Manual. To reduce the risk of injury, user must read and understand operator's manual before using this product.
Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as necessary a full face-shield as well as full ear protection when operating this product. Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Safety Alert. This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing foreign objects. Failure to observe the safety instructions could result in serious injury or death.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Toxic Fumes. The engine exhaust from this product contains chemicals known to cause cancer, birth defects and other reproductive harm. Risk of Asphyxiation. This engine emits carbon monoxide, an odorless, colorless poison gas. Breathing carbon monoxide can cause nausea, fainting or death. Use only in a well-ventilated area.
Thrown Objects. This machine may pick up and throw objects which can cause serious personal injury.
Always Use Chute Tool. Never use your hands to clear a clogged chute assembly. Shut OFF engine and remain behind handles until all moving parts have stopped before unclogging.
8
100535 - 27 IN. 2-STAGE SNOWBLOWER SYMBOL
IMPORTANT SAFETY INSTRUCTIONS
MEANING
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Rotating Auger. DANGER: Avoid injury from rotating auger - keep feet away.
Rotating Blades. Never put your hand in the chute. Contact with rotating parts can amputate fingers and hands.
9
100535 - 27 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL
MEANING Choke / Run
Throttle: Full Speed / Low Speed
SYMBOL
MEANING
Discharge Direction
Self-Drive Control Handle Activate Self-Drive/Auger Stop Self-Drive/Auger
Insert Engine Key Remove Engine Key Cold Prime Warm Prime
Auger Operation
Fuel Valve: OFF / ON
Forward/Reserve Drive
10
100535 - 27 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
1
3
5a
6
3-5X
2
4
5b
7
1 2
2266-L-OP-A
Starting the Engine 1. Turn fuel valve "ON" position. 2. Move choke lever to "CHOKE" position. 3. Move the throttle lever to "FULL" speed to start the engine. 4. Make sure the engine safety key is inserted into the key hole. 5. Priming the Engine
5a. To start the COLD engine: Prime 3-5 times. 5b. To start a WARM engine: DO NOT prime. 6. Pull the recoil started to start the engine. 7. Move the choke lever to "RUN" position.
Stopping the Engine 1. Turn fuel valve "OFF" position. 2. Remove the engine key.
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100535 - 27 IN. 2-STAGE SNOWBLOWER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator's manual before operating your snowblower. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
16 17
15 14
1 2
13 12
3
4
5
6 7
Snowblower
1. Auger Control Handle 2. Lights 3. Handle Locking Knobs 4. Lower Handle 5. Wheels 6. Auger Housing 7. Skid Shoes 8. Shave Plate 9. Auger
Engine
1. Key (safety lock out) 2. Primer Bulb 3. Throttle Lever 4. Choke Lever 5. Fuel Valve (On/Off)
11 10
9 8
1
2 3 4 5
6
10 9 8
7
10. Clean Out Tool 11. Discharge Chute 12. Discharge Chute Deflector 13. Upper Handle 14. Discharge Chute Rotation Lever 15. Self-Drive Control Lever 16. Discharge Chute Deflector Lever 17. Speed Control Lever
6. Oil Drain Plug 7. Recoil Starter Grip 8. Electric Start Button 9. Fuel Cap 10. Oil Fill and Level Check Cap
12
100535 - 27 IN. 2-STAGE SNOWBLOWER
Parts Included
Accessories 6 ft. (1.8 m) Electric Start Power Cord ........................... 1 Engine Oil..................................... 37.2 fl. oz. (1100 ml) Chute Clearing Tool ............................................... 1 B Clip and Sheer Pins (spare parts) .............................. 4
Tools 13mm × 16mm Double Open End Wrench ....................... 2
CONTROLS AND FEATURES
Assembly Parts
Part
Part Qty.
Hardware Needed
Hardware Qty.
M10 Hexagon Lock Nut
1
Hardware Reference
Discharge Chute 1 Large Washer
1
Support Rod
1
M8×16 Self-tapping Bolt
4
Lower Handle 1
Cord Clamp (preassembled)
1
M8×50 Half Round Bolt
4
Curved washer
4
Upper Handle
1
Rotating knob
4
Cable Tie
3
13
Tool Needed 16mm Wrench
N/A N/A 13mm Wrench N/A
N/A
100535 - 27 IN. 2-STAGE SNOWBLOWER
ASSEMBLY
Your snowblower requires some assembly. This unit ships from our factory with oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your snowblower, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the snowblower
base -- including upper and lower handles, connecting levers, chute, hardware, etc. Make sure all the assembly parts are included before you start. 3. Lift the top half of the box off and the base should be clear to start assembly. 4. Cut down the bottom carton to allow a flat surface area to install the assembly parts without scratching parts or cutting tires. Alternatively, with team lift help, lift the base of the snowblower out of the carton and place it on a flattened carton to start assembly.
Handle
1. Attach the lower handle (1-1) onto the unit body with 4 self-tapping bolts (1-2) using included tool or your own 13mm wrench (Fig. 1).
ASSEMBLY
2. Connect the upper and lower handle with bolts (2-1), washers (2-2) and locking knobs (2-3) (Fig. 2). The top handle can adjust to 4 positions. You can come back later and adjust to a more comfortable height.
22 21
23
Figure 2 3. Remove the chute pivot assembly (3-1) from the bubble wrap
and attach to the bracket on the chute (3-2). Align the round and square connector on the underside of the chute pivot assembly to the bracket. The square connector snaps in place. Then, place the entire chute (3-3) over the two posts (3-4) aligning the chute with the base (3-5). The chute will just rest on the base and rotate at this point (Fig. 3).
33
31
34 11
32
12
Figure 1
35
Figure 3
14
100535 - 27 IN. 2-STAGE SNOWBLOWER
4. Put the snow discharge chute cable wire form on the snow discharge support using the washer (4-1) and nut (4-2). Securely tighten the assembly (Fig. 4) using included tool or your own 16mm wrench. This will be the guide that channels all the cables over the engine from the chute area.
ASSEMBLY
NOTICE
The recommended oil type for typical use is 0W-30 automotive oil. If running snowblower in extreme temperatures, refer to the following chart for recommended engine oil type.
42 41
Figure 4 5. Route the cables through the support rod wire form (5-1) and
cord clamp (5-2) on the lower handle. Additional cable ties are included to neaten up the cables. Keep loose before first use and adjust. When comfortable all the cabling is in proper position, tighten up the cable ties (Fig. 5).
51 52
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Synthetic
°F -20 0
20
40
60
80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
1. Place the snowblower on a flat, level surface. 2. Remove the oil cap/dipstick (6-1) and wipe it clean (Fig. 6A).
61
Figure 5
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the snowblower as a result of failing to follow these instructions will void your warranty.
NOTICE
The snowblower rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
Figure 6A 3. Insert the oil cap/dipstick into the oil filler neck but do not
screw it in, then remove it to check the oil level (Fig. 6B).
Oil Needed
Oil Fill
Figure 6B
15
100535 - 27 IN. 2-STAGE SNOWBLOWER
4. If the oil level is near or below the lower limit mark on the dipstick, remove the oil cap/dipstick, and fill with the recommended oil to the upper limit mark. Do not overfill (Fig. 6B).
5. Reinstall the oil cap/dipstick.
NOTICE
When using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
NOTICE
Check oil level often during the initial 20 hour engine run period. Refer to the Maintenance section for recommended service intervals.
NOTICE
Synthetic oil may be used after the first oil change. Using synthetic oil does not decrease the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C) temperatures.
CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
Add Fuel
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. y b c DO NOT mix oil with gasoline (Fig. 7). 1. Remove the fuel tank cap.
ASSEMBLY
2. Add fuel to the bottom of the fuel level limit in the neck of the fuel tank. Do not overfill. Wipe up spilled fuel before starting the snowblower. Fuel tank capacity: 1.5 gal. (5.8 L) (Fig. 8).
Figure 8
CAUTION
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion. DO NOT pump gasoline directly into the snowblower at the pump. Use an approved fuel container to transfer the gasoline to the snowblower. DO NOT fill tank indoors. DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the snowblower and operator while filling.
Figure 7
16
100535 - 27 IN. 2-STAGE SNOWBLOWER
NOTICE
The snowblower engine works well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: Ethanol-gasoline blends can absorb more water than
gasoline alone. These blends can eventually separate, leaving water or
a watery goo in the tank, fuel valve and carburetor. The compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or potential hazards. If a fuel stabilizer is used, confirm that it is formulated to work with ethanol-gasoline blends. Any damages or hazards caused by using improper gasoline, improperly stored gasoline, and/or improperly formulated stabilizers, are not covered by manufacturer's warranty. It is advisable to always shut off the gasoline supply and run the engine to starvation after each use. See Storage instructions for extended non-use.
OPERATION
WARNING
Never use the snowblower without first reading and understanding the operating instructions, warnings and instruction labels located on the machine.
OPERATION
WARNING
Always check the engine oil level before operation. Using the snowblower without oil can seriously damage the engine and void your warranty. The machine must stand on level ground when checking. Engine key and throttle lever plastic piece need to be attached before first use. These parts may be attached to the recoil starter grip. Please remove the key and throttle lever from the recoil starter grip and attach/install properly.
WARNING
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
Starting the Engine
1. Make sure the engine key (safety lock out) is inserted into the key hole.
2. To start a warm engine: (Fig. 9). 2a. Move the fuel valve lever to the ON position. 2b. Move the choke lever to the RUN position. 2c. Move the throttle lever to full speed. 2d. Do not prime.
Before Operation
Check the General Condition. Look around and underneath the engine for signs of oil or
gasoline leaks. Remove any excessive dirt or debris, especially around the
muffler and recoil starter. Look for signs of damage. Check that all shields and covers are in place, and all nuts,
bolts, and screws are tightened.
Check the Engine
1. There is no fuel or oil in the engine. Fill with fuel and add 0W-30 prior to first use.
2. Check the fuel level (see Add Fuel under Assembly section). 3. Check the oil level (see Add Engine Oil under Assembly
section).
FULL SPEED
CHOKE
RUN
FUEL OFF
Figure 9
FUEL ON
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100535 - 27 IN. 2-STAGE SNOWBLOWER
3. To start a cold engine: (Fig. 10). 3a. Move the fuel valve lever to the ON position. 3b. Move the choke lever to the CHOKE position. 3c. Move the throttle lever to full speed. 3d. Prime 3-5 times.
CHOKE
FULL SPEED RUN
FUEL OFF
FUEL ON
Figure 10
4. Stand back and to the right of the unit, pull the starter grip lightly until you feel resistance then pull briskly. Return the starter grip gently (Fig. 11).
Figure 11
5. Alternatively. for electric start, plug in the supplied electrical cord into the starter. Press the electric start button and make sure that the mains supply voltage is 120 V~ 60 Hz (Fig. 12).
OPERATION
6. To start a cold engine: When the engine starts, move the choke to RUN position.
Stopping the Engine
To stop the engine in an emergency situation or during normal operation, simply remove the engine key.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and snowblower output will be reduced approximately 3½% for every 1000 ft. of elevation above sea level. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling.
To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website.
The part number and recommended altitude range for the application of the high altitude carburetor main jet is listed in the following table.
In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor.
Carb. Code
16100Z0S021000A3
High Alt. Jet Part Number 16161-Z151510-0000 16161-Z151910-0000
Altitude Range
3000'-6000' (914-1828 m) 6000'-8000' (1828-2438 m)
WARNING
Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.
Figure 12
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100535 - 27 IN. 2-STAGE SNOWBLOWER
Control Levers
Self-drive control handle. Located on the left side handle (figure 13).
When the snowblower has been put into gear, pushing this lever towards the handle engages the wheels.
Releasing the self-drive control handle causes the machine to stop moving.
Self-Drive Control Lever: 1. Located on the left-side (from behind the snowblower). When
the snowblower has been put into gear, pushing this lever towards the handle engages the wheels. Releasing the self-drive control lever causes the machine to stop moving (Fig. 13).
OPERATION
Auger control handle. Located on the right side handle.
Pushing this lever towards the handle causes the auger and impeller to activate.
Releasing the auger control handle causes the auger to stop moving.
Auger Control Lever: 1. Located on the right side (from behind the snowblower).
Pushing this lever towards the handle causes the auger and impeller to activate. Releasing the auger control lever causes the auger to stop moving (Fig. 15).
Figure 13
Speed Control Lever:
1. Forward speeds range from slowest position 1 to fastest position 6. Reverse speeds range from slowest position R1 to fastest position R2 (Fig. 14).
Figure 15
WARNING
Watch out for rotating auger. Keep hands, feet, hair and loose clothing away from any moving parts on the machine.
Figure 14
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100535 - 27 IN. 2-STAGE SNOWBLOWER
Adjusting the Snow Discharge Direction and Height
Change discharge direction: Discharge chute rotation lever controls the chute either left or right (Fig. 16).
Figure 16 Change discharge height: Discharge chute deflector lever controls the deflector up or down (Fig. 17).
OPERATION
Adjusting the Snow Shoes
Set the height of the auger housing above the ground using the shoes. Adjust the shoes to suit the ground conditions: On flat ground, e.g. asphalt, the shoes should be adjusted
to about 1/5 in. (5 mm) (the distance from the auger to the ground). On uneven ground, e.g. gravel paths, the shoes should be adjusted to about 11/5 in. (30 mm) (the distance from the auger to the ground). To adjust the shoes 1. Loosen the nuts. 2. Move the shoes upward or downward to adjust height. 3. Tighten the nuts.
WARNING
Always adjust the shoes so that gravel and stones are not fed into the snowblower. There is a risk for personal injury if these are thrown out at high speed. Ensure the shoes are adjusted the same on both sides.
WARNING
Do not at any time make any adjustment to machine without first stopping the engine and disconnecting the spark plug wire.
Figure 17
Clearing a Clogged Discharge Chute
DANGER
DO NOT use your hands to clean out the discharge chute.
To clear the chute: 1. SHUT THE ENGINE OFF! 2. Wait 10 seconds to be sure the auger blades have stopped
rotating. 3. Always use the provided clean-out tool to clear out the
discharge chute.
WARNING
Before changing height, stop engine and disconnect spark plug cable.
Power Turn Steering Technology
Power Turn Steering Technology enables effortless power steering on your snowblower. Power Turn Steering Technology is able to sense the direction your trying to turn the snowblower and engages the drive system to assist turning in the desired direction.
Clutch Lock Feature
This snowblower offers a clutch lock feature that will enable the operator to keep the snowblower moving forward while you adjust the chute. To use the clutch lock system, follow the following steps.
1. While both the drive and auger control levers are fully depressed, release the auger control lever while keeping the self-drive control lever fully depressed. The clutch lock feature will automatically keep the auger control lever engaged as long as the self-drive control lever is depressed.
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100535 - 27 IN. 2-STAGE SNOWBLOWER
2. This allows the operator to keep driving the snowblower while they now use their right hand to make any adjustments to the discharge chute needed to maximize operation.
3. To disengage the clutch lock feature simply release the selfdrive control lever.
After Use
1. Check for loose or damaged parts. If required, change damaged parts.
2. Tighten loose screws and nuts. 3. Brush all the snow from the machine. 4. Move all the controls backwards and forwards a few times. 5. Disconnect the spark plug wire from the spark plug.
MAINTENANCE
WARNING
Always disconnect the spark plug wire during times of inactivity, cleaning and maintenance. This will prevent any accidental start up that may cause damage or injury.
WARNING
Never operate a damaged or defective snowblower
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual.
Engine Maintenance
Safety Precautions Make sure the engine is off before you begin any maintenance or repair. This will eliminate several potential hazards: Carbon monoxide poisoning from engine exhaust -- never
run the machine indoors. The exhaust fumes contain carbon monoxide, a very toxic gas. Burns from hot parts -- let the engine cool for 30 minutes before touching hot parts.
MAINTENANCE
Injury from moving parts -- read the instructions before you begin, and make sure you have the tools and skills required.
To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks and flames away from all fuel-related parts.
WARNING
Do not cover the machine while the engine and muffler are still hot.
Regular Service Periods Perform at every indicated month or operating hour interval, whichever comes first.
EACH USE Check oil level
EVERY MONTH OR 20 HOURS Change oil
EVERY 6 MONTHS OR 100 HOURS Change oil Check/clean spark plug Clean spark arrester
EVERY YEAR OR 150 HOURS Replace spark plug Check/adjust idle speed* Check/adjust valve clearance* Clean fuel tank and strainer*
EVERY 2 YEARS (REPLACE IF NECESSARY) Check fuel line
* These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient. Refer to manual for service procedures.
Lubrication
No parts inside the gearbox are to be lubricated. All bearings and bushings are permanently lubricated and require no maintenance. Lubricating these parts will only result in the grease getting on to the friction wheel and disc drive plate, which could damage the rubber clad friction wheel.
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100535 - 27 IN. 2-STAGE SNOWBLOWER
LONG-TERM STORAGE
Never store the machine with gasoline in the fuel tank in a confined area with poor ventilation. Gasoline fumes could reach open flames, sparks, cigarettes, etc. To avoid the engine freezing and problems starting the engine, leave the engine running for 5-10 minutes after your work has been completed. This will ensure all moisture will disappear that would otherwise cause starting problems. If the machine is to be stored for a longer period than 30 days, the following procedures are recommended. 1. Mix fuel stabilizer with gasoline according to fuel stabilizer
manufacturer's directions. 2. Start the engine and let it run until it stops due to lack of fuel. 3. Change the engine oil if it has not been done for 3 months. 4. Remove the spark plug and empty a little engine oil (about 1
oz {30 mL}) in the hole. Crank the engine a couple of times. Replace the spark plug. 5. Clean the whole machine thoroughly. 6. Inspect the machine for damage, and repair if necessary. 7. Apply rust protection to the metal surfaces. 8. Store the machine indoors if possible.
Transporting
If the engine has been running, allow it to cool for at least 15 minutes before loading the machine on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the engine level when transporting to reduce the possibility of fuel leakage. Move the fuel valve lever to the OFF position.
LONG-TERM STORAGE
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100535 - 27 IN. 2-STAGE SNOWBLOWER
SPECIFICATIONS
Snowblower Specifications
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100535 Speed Control (forward/reverse) .............................. 6 / 2 Auger Diameter....................................... 14 in. (36 cm) Clearing Width....................................... 27 in. (69 cm) Wheel Diameter ...................................... 15 in. (38 cm) Gross Weight ..................................... 298 lb. (135 kg) Net Weight....................................... 268 lb. (121.5 kg) Length ............................................ 56.3 in. (143 cm) Width .............................................. 29.1 in. (74 cm) Height.............................................. 42.9in. (109 cm)
Engine Specifications
Model ........................................................ R300S Displacement ................................................ 301 cc Type................................................... 4-Stroke OHV
NOTICE
A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.
SPECIFICATIONS
Oil Specifications
DO NOT OVERFILL. Type..................................................... ..... 0W-30 Capacity ...................................... 37.2 fl. oz. (1100 ml)
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Synthetic
°F -20 0
20
40
60
80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Temperature will affect engine oil and engine performance. Change the type of engine oil used based on temperature shown in the "Recommended Engine Oil Type" table.
Fuel Specifications
Use regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10% by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ................................... 1.5 gal. (5.8 L)
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100535 - 27 IN. 2-STAGE SNOWBLOWER
TROUBLESHOOTING
TROUBLESHOOTING
Problem Engine fails to start. Engine starts hard or runs poorly. Auger does not rotate. Auger does not stop when the lever is released. Snowblower veers to one side.
Snowblower does not drive.
Cause
Engine flooded.
Water in fuel.
Other.
Spark plug issues. Fuel cap ventilation is blocked. Foreign material caught in system. Auger drive belt slipping. Auger drive belt broken. Auger control cable is out of adjustment. Auger drive belt is out of adjustment. Auger drive guide is out of adjustment. Auger control cable is out of adjustment. Tire pressure not equal. Wheel spring lock pin is inserted on one side. Shoes are mounted unevenly. Scraper blade uneven. Drive cable out of adjustment. Auger drive belt worn/broken. Friction disc worn out.
Solution Repeat start attempts with throttle choke OFF. Drain tank and refill with fresh fuel. Check carefully the start procedure according to this manual. Replace the spark plug. Clear the ventilation. Clean. Adjust the belt and wire. Replace the belt. Adjust Auger Control Cable. Adjust the belt. Adjust the guide. Adjust Auger Control Cable. Adjust the tire pressure. Check the wheel locks. Adjust shoes. Adjust scraper blade and shoes. Adjust drive cable. Replace traction drive belt. Repair or replace friction disc.
For further technical support:
Technical Support Team Mon-Fri 8:30 AM-5:00 PM (PST/PDT) Toll Free 1-877-338-0999 support@championpowerequipment.com
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