User Guide for Valuetesters models including: TVF Series Flow Display, TVF Series, Flow Display, Display

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Quick Start Manual - valuetesters.com

Symbol Explanation This symbol denotes especially important guidelines concerning the installation and operation of the device. Not complying with the guidelines denoted by this symbol may cause an accident, damage or equipment destruction.


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tvf-450-1121-quick-start-guide
LevelPro® -- TVF Series
Flow Display | Controller | Batcher
Quick Start Manual

Easy Access to Documentation

NEMA 4X Enclosure

Cable Grips Included

Bright LED Display

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Symbol Explanation
This symbol denotes especially important guidelines concerning the installation and operation of the device. Not complying with the guidelines denoted by this symbol may cause an accident, damage or equipment destruction.

Basic Requirements | User Safety
 Do not use the unit in areas threatened with excessive shocks, vibrations, dust, humidity, corrosive gasses and oils.
 Do not use the unit in areas where there is risk of explosions.
 Do not use the unit in areas with significant temperature variations, exposure to condensation or ice.
 The manufacturer is not responsible for any damages caused by inappropriate installation, not maintaining the proper environmental conditions and using the unit contrary to its assignment.
 If in the case of a unit malfunction there is a risk of a serious threat to the safety of people or property additional, independent systems and solutions to prevent such a threat must be used.
 The unit uses dangerous voltage that can cause a lethal accident. The unit must be switched off and disconnected from the power supply prior to starting installation of troubleshooting (in the case of malfunction).
 Do not attempt to disassemble, repair or modify the unit yourself. The unit has no user serviceable parts.
 Defective units must be disconnected and submitted for repairs at an authorized service center.

Specifications

General
Display Displayed Values RS485 Transmission Housing Material Protection Class
Input Signal | Supply
Standard Voltage
Output Signal | Supply
Standard Communication Voltage Passive current output *
Performance
Accuracy
Temperatures
Operating Temperature *Optional

LED | 6 Digit | 13mm High | Red | Adjustable Brightness 0 ~ 999999 1200...115200 bit/s, 8N1 / 8N2 Polycarbonate NEMA 4X | IP67
Current: 4-20mA | 0-20mA | 0-5V* | 0-10V* 85 - 260V AC/DC | 16 - 35V AC, 19 - 50V DC*
2 x Relays (5A) | 1 x Relay (5A) + 4-20mA RS485 24VDC 4-20mA | (Operating Range Max. 2.8 - 24mA)
0.1% @ 25°C One Digit
-40 - 158°F | -40 - 70°C

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher
Front Panel Description
Easy Access to Documentation

Relay 1 & 2 LED Indicator

Super `SunBright'
LED Display 8 Levels of Brightness

Flow | Batching Mode LED Indicator
Push Button Programming

Function of Push Buttons

ENTER PAUSE
 RESET

Symbol used in the manual : [ESC/MENU]
Functions: · Enter to main menu ( press and hold for at least 3 sec.) · Exit the current Screen and Enter to previous menu (or measure mode) · Cancel the changes made in parameter being edited
Symbol used in the manual : [ENTER/PAUSE]
Functions: · Start to edit the parameter · Enter into the sub-menu · Confirmation of changes made in parameter being edited · While batcher mode : Pause / Start Batching
Symbol used in the manual : [  /RESET]
Functions: · Switching of the display between total and instantaneous measurements or batcher counter (while
batcher mode only) · Zeroing the currently displayed counter (Press & Hold for at least 2 Sec), the zeroing must be
confirmed by [ENTER] button
Symbol used in the manual : [ ] [ ]
Functions: · Change of the present menu · Modification of the parameter value · Switching of the display between relay thresholds and number of batches counter.

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Dimensions

110 mm 90 mm

67 mm

80 mm 60 mm

o8.4
Wiring Diagram

RS-485

Programmable Input

Isolated Current Output 4-20mA
(Option)

GND DATADATA+

17 16 15

14 13 12 11 10 9 8 7 6 5 4

PE

n.c. n.c.

GND

+

0-20mA 4-20mA

+24V GND

Uo

R1

+24VDC (option)

3 21
NL
85-260VAC/ 19-50VDC*

WIRE INSTALLATION
· Insert screwdriver and push wire locking mechanism open · Insert wire · Remove screwdriver

Due to possible significant interference in industrial installations, appropriate measures assuring correct operation of the unit must be applied.
The unit is not equipped with an internal fuse or power supply circuit breaker.
For this reason, an external time-delay cut-out fuse with a small nominal current value must be used (recommended bipolar, max. 2A) and a power supply circuit breaker located near the unit.

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Power Supply & Relay Connection

R1

R2

6543

21

FUSE

FUSE

Depending on Version 85/230/260V AC/DC ; 50 - 60 Hz 19/24 - 50V DC ; 16/24/35V AC
NL

Contacts of relay outputs are not equipped with spark suppressors. When using the relay outputs for switching of inductive loads (coils, contactors, power relays, electromagnets, motors etc.) it is required to use additional suppression circuit (typically capacitor 47nF/ min. 250VAC in series with 100R/5W resistor), connected in parallel to relay terminals or (better) directly on the load.

Suppression Circuit Connection
L 65

L 65

N

N

Figure: Examples of Suppression Circuit Connection a) To Stepper Relay Terminals b) To the Inductive Load (Motor)

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

OC-Type Output Connection
87
+-

OC1
65
+

87
+-

OC1
65
2

Figure: Examples of OC-type output connection
Current Output Connection Using Internal Power Supply

87

-

+

43

Figure: Example of current output connection using internal power supply
Current Output Connection Using External Power Supply

+-+

43

Figure: Example of current output connection using external power supply

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Power Supply (Depending on Version)

LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Flow Meter Connections (Relay Type)

TKM Series : 4-20mA Output

TVF Terminal Wire Color Description

7

Blue

-VDC

8

Brown

+VDC

11

Yellow

mA+

12

Grey

mA-

GND DATADATA+

RS - 485

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

TKS Series : Pulse Output

GPM/Pulse = K factor

TVF Terminal Wire Color Description

7

Blue

-VDC

8

Brown

+VDC

10

Black

NPN Pulse

Jump 13 & 8

RS - 485

P Input

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GND DATADATA+

Jumper Wire

TKW Series : Pulse Output

GPM/Pulse = K factor

TVF Terminal Wire Color

7

Blue

Description -VDC

8

Brown

+VDC

10

Black

Pulse

Jump 13 & 8

RS - 485

Input

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GND DATADATA+

Jumper Wire

Power Supply (Depending on Version)

Power Supply (Depending on Version)

TKW Series : 4-20mA Output

TVF Terminal Wire Color Description

7

Blue

-VDC

8

Brown

+VDC

11

Black

mA+

12

White

mA-

GND DATADATA+

RS - 485

-

(-)

-

()

R1

R1

(option) (option)

17 16 15 14 13 12 11 1 9 8 7 6 5 4 3 2 1

Power Supply (Depending on Version)

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Power Supply (Depending on Version)

Power Supply (Depending on Version)

LevelPro® -- TVF Series
Flow Display | Controller | Batcher

TKM | TKP Series : Pulse Output

GPM/Pulse = K factor

TVF Terminal Wire Color Description

7

Blue

-VDC

8

Brown

+VDC

10

Black

Pulse

Jump 13 & 8

RS - 485

Input

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GND DATADATA+

Jumper Wire

TIW Series : Pulse Output

GPM/Pulse = K factor

TVF Terminal Wire Color Description

7

Blue

-VDC

8

Brown

+VDC

10

White

Pulse

Jump 13 & 8

RS - 485

Pulse Input

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GND DATADATA+

Jumper Wire

TIM | TIP Series : Pulse Output

GPM/Pulse = K factor

TVF Terminal Wire Color

7

Blue

Description -VDC

8

Brown

+VDC

10

White

Pulse

Jump 13 & 8

RS - 485

Pulse Input

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GND DATADATA+

Jumper Wire

TIM Series : 4-20mA Output

TVF Terminal Wire Color Description

7

Blue

-VDC

8

Brown

+VDC

11

Yellow

mA+

12

Grey

mA-

GND DATADATA+

RS - 485

4-20mA (+)

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

4-20mA (-)

Power Supply (Depending on Version)

Power Supply (Depending on Version)

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

UF 1000 | 4000 | 5000 ­ Pulse Output

GPM/Pulse = K factor

TVF Terminal

Pin

Description

8

1

+VDC

10

2

Pulse

7

3

-VDC

Jump 13 & 8

RS - 485

Pulse Input

R1

R1

(option) (option)

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GND DATADATA+

Jumper Wire

Power Supply (Depending on Version)

Power Supply (Depending on Version)

UF 1000 | 4000 | 5000 ­ 4-20mA Output

TVF Terminal

Pin

Description

8

1

+VDC

11

2

+mA

7

3

-VDC

Jump 12 & 7

RS - 485

R1

R1

(option) (option)

+

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

GND DATADATA+

Jumper Wire

ProPulse (Flying Lead) ­ Pulse Output

GPM/Pulse = K factor

TVF Terminal Wire Color

7

Shield

Description -VDC

8

Red

+VDC

10

Blue

Pulse

Jump 13 & 8

RS - 485

Pulse Input

17 16 15 14 13 12 11 10 9 8

R1

R1

(option) (option)

65 43 21

GND DATADATA+

Jumper Wire

Power Supply (Depending on Version)

ProPulse®2 ­ Pulse Output

TVF Terminal Wire Color Description

7

Blue

-VDC

8

Brown

+VDC

10

Black

Pulse

Jump 13 & 8

RS - 485

Pulse Input

17 16 15 14 13 12 11 10 9 8

R1

R1

(option) (option)

65 43 21

GND DATADATA+

Jumper Wire

Power Supply (Depending on Version)

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Programming K Factor (For Pulse Input Models)

STEPS
1

DISPLAY

Main Display



 ESC
MENU 3 Sec.

OPERATION
MAIN DISPLAY

2

Relay 1



x 2

RELAY 1 Settings

3

Input



ENTER PAUSE

4

K Factor



ENTER PAUSE

5

K Factor Value



 ENTER
PAUSE 2 Sec.

INPUT Menu

Press or

Select PULSEL (K Factor)

Enter K FACTOR Value

Press or to change digit Press ENTER to advance to next digit
PAUSE

Note: Enter the K Factor value according to the Flow Unit. Eg: To display flow in GPM, Enter K Factor corresponding to GPM.

6

Save Value



ENTER PAUSE

7

K Factor



ESC MENU

8

Input



ESC

9

MENU



9

Main Display



Save Selection PULSEL Input Menu Main Display

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Programming 4-20mA Input (For 4-20mA Input Models)

STEPS
1

DISPLAY

Main Display



 ESC
MENU 3 Sec.

OPERATION
MAIN DISPLAY

2

Relay 1



x 2

RELAY 1 Settings

3

Flow Menu



ENTER PAUSE

4

Input Type



x 6

FLOW Menu
INPUT TYPE Factory Default: 4-20mA

5

Low Calibration (4mA)



ENTER PAUSE

6

4mA Value



 ENTER
PAUSE 2 Sec.

7

Save Selection



ENTER PAUSE

8

Low Calibration (4mA)



9



9

High Calibration (20mA)



ENTER PAUSE

LOW CALIBRATION Setting Lo CAL = 4mA Value

Enter 4mA Value Factory Default: 000.0

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Selection

Low Calibration Setting
HIGH CALIBRATION Setting Hi CAL = 20mA Value

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

STEPS
10
11

20mA Value



 ENTER
PAUSE 2 Sec.

Save Selection



ENTER PAUSE

12

High Calibration (20mA)



ESC MENU

13

Flow Menu



ESC MENU

14

Main Display



DISPLAY

OPERATION
Enter 20mA Value Factory Default: 100.0

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Selection

High Calibration Setting

Flow Menu Main Display

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Programming Relays

STEPS
1

DISPLAY

Main Display



 ESC
MENU 3 Sec.

2

Relay 1



ENTER PAUSE

3

Source



ENTER PAUSE

4

FLo | bAt | tot



ENTER PAUSE

5

Save



ENTER PAUSE

6

Source



7

Set Point 1



ENTER PAUSE

8

Set Point 1 Value



 ENTER
PAUSE 2 Sec.

9

Save



ENTER PAUSE

10

Set Point 1



OPERATION
MAIN DISPLAY

RELAY 1 Settings

SOURCE Menu

Press or

Select FLo (Flow)

Save Selection

Source

SET POINT 1

Enter SET POINT 1 Value

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Value

SET POINT 1

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

STEPS
11 12 13 14

Set Point 2

DISPLAY


ENTER PAUSE

Set Point 2 Value



ENTER PAUSE


2 Sec.

Save



ENTER PAUSE

Set Point 2



15

Hysterisis



ENTER PAUSE

16

Hysterisis Value



ENTER PAUSE


2 Sec.

17

Save



ENTER PAUSE

18

Hysterisis



19

Mode



ENTER PAUSE

20

On | Off | In | Out



ENTER PAUSE

OPERATION

SET POINT 2* * Option available only when the MODE is set to In/Out

Enter SET POINT 2 Value

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Value

Set Point 2

HYSTERISIS Menu

Enter HYSTERISIS Value

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Value

Hysterisis Menu

MODE Menu

Press or

Select On | OFF | In | Out

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

STEPS
21 22 23 24

Save
ENTER PAUSE
Mode
ESC MENU
Relay 1
ESC MENU
Main Display

DISPLAY
   

OPERATION
Save Selection Mode Menu Relay 1 Menu Main Display

10



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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Programming Batching

STEPS
1 2 3 4 5 6

Main Display



 ESC
MENU 3 Sec.

Relay 1



ENTER PAUSE

Source



ENTER PAUSE

FLo | bAt | tot



ENTER PAUSE

Save



ENTER PAUSE

Source



DISPLAY

OPERATION
MAIN DISPLAY

RELAY 1 Settings

SOURCE Menu

Press or

Select bAt (Batch)

Save Selection

Source Menu

7

Set Point



ENTER PAUSE

8

Set Point Value



ENTER PAUSE


2 Sec.

9

Save



ENTER PAUSE

10

Set Point



ESC MENU

11

Relay 1



ESC MENU

12

Main Display



 RESET

13

Batching Mode



ENTER to start batching PAUSE

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SET POINT

Enter SET POINT Value

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Value

Set Point

Relay 1 Menu

Main Display

BATCHING MODE
Note: Switching between Flow rate, Totalizer and Batching can be done by pressing /RESET button. Kind of displayed value is signalised by "" LED.
 LED ON : Totalizer |  LED OFF: Flow Rate |  LED Pulsing: Batching

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Programming Output (For 4-20mA Output Models)

STEPS
1

DISPLAY

Main Display



 ESC
MENU 3 Sec.

OPERATION
MAIN DISPLAY

2

Relay 1



x 9

Relay 1 Settings

3

Output



ENTER PAUSE

4

Output Mode



ENTER PAUSE

5

4-20mA



ENTER PAUSE

6

Save



ENTER PAUSE

7

Output Mode



OUTPUT Menu

OUTPUT MODE

Press or

Select 4-20

Save Selection Select OUTPUT MODE

8

Source



ENTER PAUSE

9

FLo | bAt | tot



ENTER PAUSE

10

Save



ENTER PAUSE

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SOURCE Menu

Press or

Select FLo (Flow)

Save Selection

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

STEPS
11

Source

DISPLAY


12

4mA



ENTER PAUSE

13

4mA Value



ENTER PAUSE


2 Sec.

14

Save



ENTER PAUSE

15

4mA



16

20mA



ENTER PAUSE

17

20mA Value



ENTER PAUSE


2 Sec.

18

Save



ENTER PAUSE

19

20mA



ESC MENU

20

Output



ESC MENU

21

Main Display



OPERATION
Source Menu

Setting 4mA (LOW VALUE)

Enter 4mA Value

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Value

4mA (Low Value)

Setting 20mA (HIGH VALUE)

Enter 20mA Value

Press or to change digit Press ENTER to advance to next digit
PAUSE

Save Value

20mA (High value) Output Menu Main Display

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Resetting Batch

STEPS
1

DISPLAY

Main Display



 ESC
MENU 3 Sec.

2

Relay 1



x 4

3

Batch Settings



ENTER PAUSE

4

Batch Resolution



x 5

5

Mode Clear



ENTER PAUSE

6

oFF | on



ENTER PAUSE

7

Save



ENTER PAUSE

8

Mode Clear



ESC MENU

9

Batch Settings



ESC MENU

10

Main Display



 RESET

OPERATION
MAIN DISPLAY

Relay 1 Settings

BATCH Menu

BATCH RESOLUTION

MODE CLEAR

Press or

Select on

Save Selection Mode Clear Batch Menu Main Display

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

STEPS
11
12 13

Batching Mode
 MENU
RESET 3 Sec.
Clear Batch
ENTER PAUSE
Main Display

DISPLAY

 

OPERATION
BATCHING MODE Note: Switching between Flow rate, Totalizer and Batching can be done by pressing /RESET button. Kind of displayed value is signalised by "" LED.
 LED ON : Totalizer |  LED OFF: Flow Rate |  LED Pulsing: Batching
Clear Batch
Main Display

Resetting Totalizer

STEPS
1

DISPLAY

Main Display



 ESC
MENU 3 Sec.

2

Relay 1



x 5

3

Totalizer Menu



ENTER PAUSE

4

Totalizer Resolution



x 5

5

Mode Clear



ENTER PAUSE

6

oFF | on



ENTER PAUSE

OPERATION
MAIN DISPLAY

Relay 1 Settings

TOTALIZER Menu

BATCH RESOLUTION

MODE CLEAR

Press or

Select on

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

STEPS
7 8 9 10
11 12 13

Save
ENTER PAUSE
Mode Clear
ESC MENU
Totalizer Menu
ESC MENU
Main Display

DISPLAY
   

 RESET

x 2

Totalizer Mode




RESET 3 Sec.

Clear



ENTER PAUSE

Main Display



OPERATION
Save Selection
Mode Clear
Totalizer Menu
Main Display TOTALIZER MODE Note: Switching between Flow rate, Totalizer and Batching can be done by pressing /RESET button. Kind of displayed value is signalised by "" LED.
 LED ON : Totalizer |  LED OFF: Flow Rate |  LED Pulsing: Batching
Clear Totalizer
Main Display

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher

Setting Decimal Point

STEPS
1

DISPLAY

Main Display



 ESC
MENU 3 Sec.

2

Relay 1



x 3

3

Flow Menu



ENTER PAUSE

4

Flow Precision



ENTER PAUSE

5

Decimal Point



ENTER PAUSE

6



OPERATION
MAIN DISPLAY

Relay 1 Settings

FLOW Menu *

FLOW PRECISION

DECIMAL POINT

Press or

to change Decimcal Point

6

Save



ENTER PAUSE

7

Flow Precision



ESC MENU

8

Flow Menu



ESC MENU

9

Main Display



Save Selection Flow Precision Flow Menu Main Display

* To change decimal points for Batch | Totalizer, select Batch | Totalizer Menu

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LevelPro® -- TVF Series
Flow Display | Controller | Batcher
Warranty, Returns and Limitations
Warranty
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement.
Returns
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment.
Limitations
This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by Icon Process Controls Ltd have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1) there is evidence of a potentially hazardous material present with the product; or 2) the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant to the laws of the province of Ontario, Canada.
If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.

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References

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