Braukmann FK06 DialSet®

Installation Instructions

Read Before Installing

During normal operation, water flows through the filter mesh to the body outlet. To rinse the filter, the ball valve is opened, which discharges the dirt particles. A continuous supply of filtered water is available also during the rinse cycle.

The integral pressure reducing valve functions on a balanced force principle, whereby the force exerted by a diaphragm is balanced against the force of an adjustment spring. The inlet pressure has no influence on opening or closing of the valve. Inlet pressure fluctuation does not therefore affect the outlet pressure.

Safety Guidelines

1. Follow the installation instructions.
2. Use and install the appliance according to its intended use, in good condition, and with due regard to safety and risk of danger, according to local codes and standards.
3. Note that the appliance is exclusively for use in the applications detailed in these installation instructions. Any other use will not be considered to comply with requirements and would invalidate the warranty.
4. Please take note that any assembly, commissioning, servicing, and adjustment work may only be carried out by authorized persons.
5. Immediately rectify any malfunctions which may influence safety.

Description of Function

The filter combination integrates a pressure reducing valve and a rinsable fine filter cartridge in one appliance.

Application

Medium: Water

Inlet pressure: 250 psi (17.24 bar)

Outlet pressure: 25-90 psi (1.5-6 bar)

The filter is constructed for drinking water installations. In case of a process water application, the filter has to be proven individually.

⚠️ WARNING

Install indoors only. Do not use in applications where UV radiation and solvent vapors are present.

Technical Data

• Installation position: horizontal with filter bowl downward
• Operating pressure: 250 psi (17.24 bar)
• Operating temperature: 104°F (40°C)
• Connection size: 3/4" (19 mm), 1" (25.4 mm), 1-1/4" (31.7 mm)

Scope of Delivery

The filter combination consists of:

• Housing with pressure gauge connections on both sides
• Threaded or sweat connections, based on model
• Valve insert complete with diaphragm and valve seat
• Spring bonnet with setting knob and scale
• Adjustment spring
• Fine filter in clear filter bowl
• Ball valve

Options

• FK06-...DUT = with clear filter bowl, threaded union connectors, filter mesh size 50 μm
• FK06-...DUS = with clear filter bowl, sweat union connectors, filter mesh size 50 μm

Assembly

Installation Guidelines

When Installing this Product...

1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
2. Check the ratings given in these instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out the product operation as provided in these instructions.

It is necessary during installation to follow the installation instructions, to comply with local requirements and to follow the codes of good practice:

• Install in horizontal pipework with filter bowl downwards. This position ensures optimum filter efficiency.
• Install shutoff valves.
• Ensure good access. Degree of contamination can be easily seen with clear filter bowl, simplifying maintenance and inspection.
• The installation location should be protected against frost.

Assembly Instructions

It is recommended to install an inlet non-return valve.

IMPORTANT: When using soldering connections, do not solder the connections together with the filter combination. High temperature will irreparably damage important internal working components.

1. Thoroughly flush pipework.
2. Fit filter combination. Note flow direction (indicated by arrow). Install without tension or bending stresses.
3. Set outlet pressure.

Drain for Rinse Water

The rinse water must be piped to the drain in such a way that no back pressure can occur.

1. Discharge into drain connector.
2. Discharge into floor drain.

Figure 1: Drain for rinse water.

* at 58 psi (4 bar) inlet pressure and a rinse duration of 15 seconds

Commissioning

Setting Outlet Pressure

Changing the Downstream Pressure (See Figure 2)

Remove the dust cap from the FK06. The FK06 is factory set to 60 psi.

To adjust the outlet pressure to a desired setting:

1. Loosen the locking screw by turning [counter-clockwise] (Do not remove this screw).
2. Turn the adjusting knob [counter-clockwise] to reduce pressure or [clockwise] to increase pressure.
3. Lock the setting by turning the locking screw [clockwise].
4. Replace the dust cap over the dial.

Figure 2: Changing outlet pressure. Depicts loosening the locking screw, adjusting the setpoint with the selector, and notes about factory calibration.

Maintenance

It is recommended to install an inlet non-return valve.

We recommend a planned maintenance contract with an installation company.

Inspection

Filter

Frequency: at least every 2 months (depending on local operating conditions).

Non-compliance can lead to the filter becoming blocked, resulting in a drop in pressure and decreasing water flow.

The filter meshes are made of stainless steel. A red coating as a consequence of rust from the pipelines has no influence on function or the way the filter works.

To be carried out by an installation company or the operator.

NOTES:

• Filtered water can be drawn during rinsing.
• If rinsing is into a container, then a suitable container must first be put underneath.

1. Open the ball valve by turning the rinse knob. The rinse knob must be vertical.
2. Close the ball valve after approximately 15 seconds.

NOTE: A longer rinse period may be necessary if the filter is very dirty (Replace filter mesh, see Maintenance).

Figure 3: Rinsing the filter. Shows opening the ball valve (1) and closing it after 15 seconds (2).

Pressure Reducing Valve

Replacing the Cartridge (Figure 4)

The working parts of the FK06, including diaphragm, valve seat, strainer, and disk, are all contained in a replaceable cartridge. To replace the cartridge:

1. Close shutoff valve on inlet.
2. Release pressure on outlet side (e.g., through water tap).
3. Close shutoff valve on outlet.
4. Loosen slotted screw (do not remove the screw).

CAUTION: To prevent injury and/or equipment damage, loosen the locknut and turn the adjusting screw [counter-clockwise] to remove spring tension.

5. Slacken tension in compression spring by turning [counter-clockwise] until it does not move anymore.
6. Unscrew Bonnet.
7. Remove slip ring.
8. Remove cartridge using pliers as a lever.
9. Reassemble bonnet in reverse order.

Recalibrate

If the dial knob assembly has been disassembled, recalibration is necessary.

1. Close shutoff valve on inlet.
2. Release pressure on outlet side (e.g., through water tap).
3. Close shutoff valve on outlet.
4. Remove dust cap.
5. Loosen slotted screw (do not remove screw).
6. Fit pressure gauge.
7. Slowly open shutoff valve on inlet.
8. Set desired outlet pressure (e.g., 60 psi).
9. Align scale (e.g., 60 psi) in the middle of the viewing window.
10. Re-tighten slotted screw.
11. Slowly open shutoff valve on outlet.

Figure 4: Replacing the FK06 cartridge. Illustrates steps including loosening the locking screw, releasing spring tension, unscrewing the bonnet, removing the cartridge, and reassembling.

Cleaning

CAUTION: Do not use any cleansers that contain solvents and/or alcohol for cleaning the plastic parts.

If necessary, the filter bowl and the filter can be cleaned.

Frequency: every 6 months (depending on local operating conditions).

To be carried out by an installation company. Detergents must not be allowed to enter the environment or the sewerage system!

1. Close shutoff valve on inlet.
2. Release pressure on outlet side (e.g., through water tap).
3. Close shutoff valve on outlet.
4. Unscrew filter bowl. Use double ring wrench ZR06F.
5. Remove filter, clean, and reinsert.
6. Place O-ring onto filter bowl.
7. Screw in filter bowl hand-tight (without tools).
8. Slowly open shutoff valve on inlet.
9. Slowly open shutoff valve on outlet.

Disposal

• Decalcification resistant brass housing
• Brass connections
• High-quality synthetic material valve insert
• High-quality synthetic material spring bonnet with adjustment knob and setting scale
• Spring steel adjustment spring
• Stainless steel fine filter
• Shock-resistant, clear transparent synthetic material filter bowl
• Fibre-reinforced NBR diaphragm
• NBR seals

NOTE: Observe the local requirements regarding correct waste recycling/disposal!

Troubleshooting

Spare Parts

Figure 5: Spare parts diagram. Shows various components labeled with numbers corresponding to the table below.

NOTE: Spare parts can be purchased separately only in addition.

Accessories