BURLEY D'lite ST Child Trailer Instruction Manual

Instruction Manual for BURLEY models including: D lite ST, D lite ST Child Trailer, Child Trailer, Trailer

BURLEY D’LITE ST (01) PDF MANUAL - MANUAL-HUB.COM

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BURLEY D'LITE ST (01)

Owner's Instruction and Safety Manual
child trailer
Burley d'liteTM ST and SoloTM ST

Burley d'liteTMSTmodel shown

Stroll

Bike

Ski

Jog

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Owner's Instruction and Safety Manual
Burley d'liteTMST and SoloTMST

Contents
3 Introduction 3 Safety Guidelines 3 Parts Bag Contents 3 Tools Required 4 Installing Tow Bar Clamps 4 Opening and Closing Your Trailer 5 Attaching the Seat 5 Attaching Wheels 6 Using Parking Brake 6 Installing Tow Bar 7 Using Your Stroller 7 Adjusting Stroller Wheel Tracking 8 Installing Cover 8 Attaching Handle 8 Installing Safety Flag 9 Installing Seat Pads 9 Installing Shoulder Harness and Crotch Strap Pads 9 Using Seat Harness 10 Using Seat Recliner 10 Hitching Trailer to Your Bicycle 11 Safety Checklists 11 Maintenance and Storage 12 d'lite ST and Solo ST Replacement Parts List 13 d'lite ST and Solo ST Replacement Parts Diagram 16 Warranty

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Congratulations!
Your Burley® trailer is the leading choice of refined bicycle trailer owners worldwide. Every effort has been made to ensure your purchase is a top-quality, thoroughly-tested design, ready to provide many years and miles of happy, safe trailering.
Please go to www.burley.com or contact us at burley@burley.com to register your warranty information.
IMPORTANT
ITISVERYIMPORTANTFORYOUTOFAMILIARIZEYOURSELFWITH YOURBURLEYBYREADINGTHISENTIREMANUALBEFOREUSE. IF YOU HAVE ANY QUESTIONS, PLEASE CONTACT YOUR AUTHORIZEDBURLEYDEALERORVISITWWW.BURLEY.COM.
Introduction
Once you've done the initial assembly and read the safety guidelines, you're ready to go! Before trailering, be sure you have the safety harness, seat belt, tow bar, trailer wheels and hitch securely attached.
NOTE: Any reference to left or right is made in direction of travel, as if you were standing behind the trailer, looking forward.
Safety Guidelines
WARNING
BICYCLINGWITHATRAILER,ANDBICYCLINGINGENERAL,CAN BE HAZARDOUS. FAILURE TO OBSERVE ANY OF THE SAFETY GUIDELINESINTHISMANUALCOULDRESULTINANACCIDENT AND SERIOUS INJURY OR DEATH.
1. Inspect and maintain your bicycle and trailer regularly. See "Safety Checklists" on page 11.
2. Because of the trailer's additional weight, a bicycle pulling a trailer is heavier and less responsive. Avoid sudden swerving, rocks and curbs. Experiment with the loaded trailer in an uncongested area until you become familiar with it.
3. The total weight limit for the trailer, children and/or cargo is 75 lbs (34 kg) for single passenger trailers and 100 lbs (40 kg by law in Europe) for double passenger trailers. Load children and/or cargo securely in the center of the trailer, forward of the axle and as low as possible.
4. The trailer seat is intended for 1 or 2 children who are old enough to wear a helmet, sit upright without physical support, and with adequate neck strength to hold their heads upright while trailering, unless using Burleyapproved infant accessory seat. A physician should evaluate anyone who is of questionable developmental age for trailering.
NOTE: Go to www.burley.com to see Burley's line of infant seats and adapters for younger children.

5. The maximum age for passengers is 6 years. Never carry children whose seated height (with helmet) exceeds 4 inches (100mm) below the internal roll bar.
6. Fasten the seat belt and shoulder harnesses so that each child is held securely. Seat a single child in the center. Periodically check the placement of the shoulder straps, especially on sleeping children.
7. Make sure children cannot put a finger into the wheel spokes.
8. Instruct children not to bounce or lean, as a weight shift could cause the trailer to tip over.
9. To protect children from flying debris, always use your cover. Never leave children unattended. Check children frequently, especially during hot or cold weather.
10. Observe recommended speed limits: a maximum of 15 mph (24 km/h) on smooth, straight roads and 5mph (8 km/h) or less when turning or on uneven roads.
11. Set your parking brake before removing your children or cargo.
12. Never pull your trailer with a motorized vehicle.
13. The cyclist and passengers must wear helmets.
14. Only use factory-supplied wheels, with the tires inflated to the pressure recommended on the tire side wall. Check pressure before each use. Do not use higher-pressure or knobby tires.
15. Clamp the hitch securely to the bicycle frame, and check for a tight attachment before each ride.
16. Use the safety flag.
17. Do not make alterations to the trailer. Contact your Authorized Burley Dealer or go to www.burley.com for replacement of any damaged, worn-out or missing parts.
18. Do not use your trailer on icy roads or when inclement weather makes cycling hazardous.
19. The use of a mirror on your bicycle is recommended.
20. For emergencies, breakdowns or flat tires, pull completely off the road and move your children to a safe area before doing repairs.
Parts Bag Contents:
(1) Burley Owner's Instruction and Safety Manual (1) Hitch (1) Pair of tow bar mount clamps (2) Bolts (2) Nuts
Tools Required: 4mm hex key wrench 10mm open end socket wrench
NOTE: The tow bar mount clamps also function as wheel guards. They will be referred to as clamps in these assembly instructions.

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WARNING
TRAILERSCANTIPOVER,CAUSINGDAMAGETOTRAILERAND SERIOUSINJURYTOPASSENGERS.AVOIDCAUSESOFTIPOVER, ESPECIALLY: · CHILDREN LEANING OR BOUNCING · HITTING POTHOLES, CURBS, OTHER ROAD OBSTRUCTIONS · TAKING TURNS TOO FAST · SUDDEN SWERVING · IMPROPER WHEEL INSTALLATION OR TIRE INFLATION

Bolt Button

TowBarMount

Installing Tow Bar Clamps
1. On left front corner of trailer, match hole in left clamp to hole in tow bar mount and insert bolt from the top through holes.
2. Using hex key wrench on top and socket wrench on bottom, tighten nut securely on bolt end. PHOTO 1
3. Repeat process to install right clamp on right front corner.

PHOTO 1: Left trailer side

Opening and Closing Your Trailer 1. Rotate front tube upward and rear tube back until they
meet on plastic saddles. FIGURE 1 2. Rotate frame locks and snap onto rear tube. FIGURE 2 3. To close trailer, unclip seat buckles on back of seat and
reverse opening process.
NOTE: To allow folding, the side battens in the d'lite ST trailer are not attached to the sides in the rear.
To view a video clip of "Folding a Burley" go to: www. burley.com/support/tutorials.cfm.
WARNING
CHECK THAT THE FRAME LOCKS ARE PROPERLY ENGAGED BEFOREUSINGTHETRAILER.FAILURETODOSOCANRESULTIN SERIOUS INJURY.

Rear FIGURE 1

TowBarClamp Front
Plastic Saddles

FIGURE 2

FrameLocks

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Attaching the Seat 1. Behind seat, fasten buckle sections together on upper and
lower straps and adjust as needed. PHOTO 2 2. Attach hooks on seat sides to D-rings by windows
(d'lite ST). PHOTO 3 3. To close the trailer, unfasten buckles behind seat.
IMPORTANT
ALWAYS KEEP SEAT ATTACHMENTS FASTENED WHILE TRAILERING.

UpperFrameTube

PHOTO 2: Back of d'lite ST seat shown

UpperandLowerStrapBuckles

D-ring Hook

PHOTO 3: Seat sides

Attaching Wheels 1. Push rubber button on outside of wheel hub.
2. Insert axle fully into axle receiver and release button. PHOTO 4
3. Pull firmly on wheel to check that axle is fully engaged.

WARNING

AxleReceiver

MAKESUREWHEELSAREHELDSECURELY,WITHWHEELSHAFT FULLYINSERTEDINTOAXLERECEIVER.YOUSHOULDNOTBE ABLE TO ROCK OR SHIFT WHEELS. IMPROPERLY INSTALLED WHEELS CAN FALL OFF, CAUSING AN ACCIDENT OR SERIOUS INJURY.

WheelHub

Push Button

PHOTO 4

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Using Parking Brake
Engage parking brake by pushing handle to the right. Exercise caution when disengaging brake, as it may spring to the left. PHOTO 5

Brake Handle Engaged

PHOTO 5

Brake

Installing Tow Bar 1. On left side of trailer, depress buttons on top and bottom
of tow bar clamp and swing clamp partially open. NOTE: When installing tow bar, do not swing the clamp all the
way open. PHOTO 6 2. Slowly slide tow bar into tow bar mount until the detent
clicks into place. PHOTO 6 3. Pull on tow bar to check that it is completely locked
in place.
4. Install retaining pin. PHOTO 7 5. Close clamp firmly, making sure clamp latch is
engaged. PHOTO 7 6. To remove tow bar, remove retaining pin, pull clamp all the
way open and slide tow bar out of mount. PHOTO 8
WARNING
NEVEROPERATETRAILERWITHOUTTOWBARCLAMPLOCKEDIN PLACE. AN UNLOCKEDTOW BAR CAN LOOSEN OR DETACH, CAUSING ACCIDENT RESULTING IN SERIOUS INJURY.
Burley Jogger and We! Ski can add to your trailering fun! Go to www.burley.com to check out the Burley accessory kits available for your trailer. To install the tow bar when using these accessories: For the Burley Jogger and We! Ski Kits, follow the instructions above.

Slide In

TowBar

Detent

PHOTO 6: Install tow bar

TowBarMount

TowBar

ClampLatch Button

TowBarClamp

PHOTO 7: Lock tow bar in place

Slide Out

TowBar

Tow Bar Mount Button Tow Bar Clamp
RetainingPin Close
Tow Bar Mount Open

PHOTO 8: Removing tow bar

Button Towbarclampinopenposition

6BURLEY D'LITE ST AND SOLO ST OWNER'S INSTRUCTION AND SAFETY MANUAL
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Using Your Stroller
1. Loop tether around handle bar center, slide strap end through small loop on other end of strap and tighten securely. PHOTO 9
2. Engage parking brake. 3. Place stroller wheel in "Stroll" position and secure by
tightening knob. PHOTO 10 4. Slide tow bar into left tow bar mount as far as it will go and
then close clamp firmly, making sure clamp latch is engaged.
PHOTO 11
NOTE: Retaining pin is not used for the "Stroll" position.
5. Push trailer to test stroller wheel tracking. If trailer does not roll straight, adjust wheel tracking.

PHOTO 9

To view a video clip of "Convert from Trailering to Strolling" go to: www.burley.com/support/tutorials.cfm.

Adjusting Stroller Wheel Tracking
NOTE: For best results, adjust with trailer fully loaded.
Tool Required: 5mm hex wrench (provided), 25mm (1") wrench
1. With stroller wheel secured in "Stroll" position, loosen bolt using 5mm hex wrench. FIGURE 3
2. Using a 25mm wrench, turn bushing so that stroller wheel is vertical when viewed from front.
3. Fine tune as necessary so that trailer rolls straight. 4. Tighten bolt.

PHOTO10:Strollerwheelin"Stroll"position

To view a video clip of "Adjusting Stroller Tracking" go to: www.burley.com/support/tutorials.cfm.
WARNING
WHENCONVERTINGTHISATTACHMENTFROMSTROLLINGTO BIKING, MAKE SURE THAT STROLLER WHEEL IS IN PROPER POSITION BEFORE AT TACHING TRAILER TO YOUR BICYCLE.
WARNING
THISPRODUCTWASDESIGNEDFORUSEONSURFACESTHATARE MEANTFORWALKING.DONOTUSEITONSTAIRS,ESCALATORS OR OTHER UNEVEN SURFACES. NEVER USE IT WITH INLINE OR ROLLERSKATES.FAILURETOFOLLOWTHESEINSTRUCTIONSCAN CAUSE AN ACCIDENT RESULTING IN SERIOUS INJURY.

Tow Bar
Tow Bar Mount PHOTO 11: Tow bar in "Stroll" position
Bolt

Knob
Tow Bar Clamp
Bushing

FIGURE3:Toadjuststrollerwheeltracking BURLEY D'LITE ST AND SOLO ST OWNER'S INSTRUCTION AND SAFETY MANUAL 7
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Installing Cover
1. At top of trailer frame, fit openings on cover sides around handle bar mounts. Fasten small buckle sections together. Adjust as needed. PHOTO 12
2. On trailer sides, join buckle sections on rear cover corners to buckle sections below side windows.
3. On trailer front, slip D-rings on front cover corners over hooked corners of tow bar mounts.

TrailerFront

Opening HandlebarMount Buckle

PHOTO 12
Attaching Handle Slide handle into lower handle bar receivers and tighten knobs securely. To change height position, flip handle bar over. PHOTO 13

Handle Bar TightenKnob

Installing Safety Flag Insert flag pole into hole in top of LEFT handle bar receiver. PHOTO 14
IMPORTANT
DO NOT USE TRAILER WITHOUT SAFETY FLAG.

PHOTO 13: Tighten knob clockwise Insertingflagpoleinhandlebarreceiver

PHOTO 14
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Installing Seat Pads Match hook and loop fastening strips on trailer seat to back side of seat pad.
Installing Shoulder Harness and Crotch Strap Pads Insert shoulder straps through loops on shoulder harness pads, with straps oriented so that FLAT sides of strap buckles face each other. Slide crotch strap through crotch strap pad. PHOTO 15
Using Seat Harness
One Passenger: NOTE: In two-passenger trailers, use inner shoulder straps and
crotch strap. 1. Place child in center of seat. 2. Snap shoulder straps into Y-buckle, with buckle positioned
at child's sternum. Adjust straps so that child cannot move too far forward in seat. 3. Fasten and adjust lap belt snugly. FIGURE 4

PHOTO 15

CrotchStrap with Pad

IMPORTANT
SINGLE PASSENGER MUST BE SEATED IN CENTER POSITION.

HarnessPads

Two passengers:
NOTE: For two children, use both shoulder harnesses and two outer crotch straps.
1. Seat first child on one side of seat. 2. Snap shoulder straps into Y-buckle, with buckle positioned
at child's sternum. Adjust straps so that child cannot move too far forward in seat. 3. Repeat for second child. 4. Fasten and adjust lap belt snugly. To remove children, release lap belt and harness buckles. FIGURE 5
NOTE: For taller children, the seat harness can be adjusted by moving the buckles on the shoulder strap webbing into the helmet pocket area, above the horizontal elastic.
IMPORTANT
DO NOT SLIDE SHOULDER STRAP ASSEMBLIES ABOVE WEBBING STOPS.

Lap Belt
FIGURE 4
Harness Pads

WARNING

ALWAYS SECURE CHILDREN WITH HARNESS AND LAP BELT

BEFOREUSE.ONLYUSETHISSEATIFYOURCHILDISCAPABLEOF

SITTINGUPRIGHTALONE.FAILURETODOSOCOULDRESULTIN ACCIDENT AND SERIOUS INJURY OR DEATH.

OuterCrotch Strap

LapBelt

FIGURE 5

HarnessPads Flat sides of bucklesfacing each other
SeatPad
Harness Pads
OuterCrotch Strap

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Using Seat Recliner For added comfort when children are sleeping, make the following adjustments to recline seat: 1. Loosen tension on lower horizontal strap on seat back. 2. Loosen tension on helmet pocket straps on upper back of
seat. PHOTO 16 3. To return seat to upright position, reverse steps 1 & 2, and
make sure upper seat strap is also tightened securely.
IMPORTANT
UPPER SEAT STRAP SHOULD ALWAYS BE TIGHTENED BEFORE TRAILERING.

Loosenfor Reclining

Tightento returnseat to upright position

PHOTO 16

Hitching Trailer to Your Bicycle
NOTE: The Burley Forged Standard Hitch is used for bicycles with either nutted axles FIGURE 6 or quick release assemblies. FIGURES 7 & 8
1. Remove axle nut or rear quick release lever assembly from bike.
2. Match hole on flat side of hitch upper arm to left (nonchain ring side) rear dropout hole, and place hitch flat against the dropout.
3. Loosely reassemble axle nut or quick release assembly through hitch, dropout and wheel. Racks, bags, or fittings should not interfere with hitch.
4. Slide flex connector between hitch side arms, and match holes.
5. Open retaining pin and insert through hitch and flex connector holes from above. Close retaining pin.
6. Tighten axle nut or tighten and close quick release lever, with lever pointing to rear of bike. A properly adjusted quick release lever should leave an imprint on your palm when the lever is rotated to the closed position. Verify that hitch is secure and cannot be rotated by hand.
7. Wrap safety strap twice around inside of chain stay. Fasten hook to D-ring on underside of tow bar end. FIGURE 8
8. To remove trailer from bicycle, unfasten clip from D-ring and remove retaining pin.

Nut

Hitch

FIGURE 6: Nutted axle assembly

Safety strap wrappedtwice aroundchainstay

Nut

QuickRelease

Hitch

FIGURE 7: Quick release assembly

HitchUpperArm QuickReleaseLever
Retaining Pin

WARNING
QUICK RELEASE LEVER MUST BE IN CLOSED POSITION AND HITCHSAFETYSTRAPPROPERLYINSTALLED.NUTTEDAXLES MUST BE TIGHTENED SECURELY. HITCH MUST NOT INTERFERE WITHRACKS,BAGSORFITTINGS.INSPECTHITCHANDTOWBAR FREQUENTLYFORDAMAGEORLOOSEFASTENERS.DAMAGEDOR IMPROPERLYINSTALLEDHITCHESORINTERFERINGPARTSCAN CAUSE ACCIDENTS RESULTING IN SERIOUS INJURY.

FIGURE 8

FlexConnector

Hookfastenedto D-ringundertowbar

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Safety Checklists
Check Before Each Ride: Wheels tightly and securely attached Tires inflated to recommended pressure on tire side wall Hitch properly secured with safety strap in place Tow bar locked securely in place Maximum load 75 lbs (34 kg) for single trailers and 100 lbs (40 kg by law in Europe) for double trailers Bicycle safety check, especially brakes and tires Helmet for passengers and cyclist Safety flag in place All seat straps properly attached Children properly secured with harnesses and lap belt
Monthly Checklist: Inspect tow bar, hitch, frame tubing, flex connector and hardware for damage Inspect tires for wear and cracks Inspect wheels for trueness and cracks Inspect wheel bearings for wear Inspect fabric parts for rips, abrasion, or missing or damaged hardware Contact your Authorized Burley Dealer for replacement of any damaged or worn-out parts
Maintenance and Storage
Hitch and Tow Bar Maintenance Store trailer indoors if possible. Do not use or store trailer at temperatures below 32°F (0°C), as hitch flex connector can become brittle and possibly break, causing an accident resulting in serious injury. Fabric Care Hand wash fabric parts with mild soap or detergent and warm water. For heavy soiling, use a nylon bristle brush. Do not use bleach. Line-dry trailer cover. Polyester fabric will eventually fade, especially when exposed to direct sunlight. Wipe dry (to help avoid mildew) and store out of direct sunlight in a dry, well ventilated area, or use a Burley Trailer Storage Cover to protect your trailer. Clean windows with a damp soft cloth. Cover window may crack if trailer is stored below 32°F (0°C). Replace any damaged parts.
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2009d'liteST&SoloSTReplacementPartsandDiagram

Diagram #
1 2 3 4 5 5 6
7 7 8 8 9

d'lite ST Part #
960041 960009 950003 250033 950092 950100 950004 250221 250222 250278 950090 950102 250224 250262 950075 950108

Solo ST Part #

Description

960041 960009 950003 250042 950091 950099 950004 250231 250230 250280 950089 950101 250232 250264 950075 950108

Forged Standard Hitch Safety Flag Handle Bar Clamp Kit Handle Assembly w/Tether Seat, Harness & Crotch Pad Set (d'lite ST: 2 pairs of harness & crotch pads; Solo ST: 1 pair) - Blue/Gray Seat, Harness & Crotch Pad Set (d'lite ST: 2 pairs of harness & crotch pads; Solo ST: 1 pair) - Red/Gray Shoulder Safety Strap (Set of 2) Seat (NOT SHOWN) Bag/Side Panels (NOT SHOWN) - Yellow/Black Bag/Side Panels (NOT SHOWN) - Red/Black Sunshade - Blue Sunshade - Tan Cover - Yellow/Blue Cover - Red/Tan Tow Bar Receiver Kit, Left (tow bar receiver, bolts, nuts) Tow Bar Receiver Kit, Right (tow bar receiver, bolts, nuts) (NOT SHOWN)

250229 250228 Tow Bar Assembly (tow bar, safety strap, flex connector)

950076 950078 Frame Assembly, Front (tube, frame locks, hinges)

950009

n/a Upper Batten (pair)

950010

n/a Lower Batten (pair)

950079 950080 Frame Assembly, Rear (tube, saddles, hinges)

950081 950083 Lower Frame Set Main frame (L & R), Cross Frame (Front & Rear), Bag Holder

160029 160031 Wheels (with push button, axle, tire, reflectors) (SOLD INDIVIDUALLY)

950113 950084 Brake Assembly

250032 250046 External Roll Bar (EURO MODELS)

950086 950087 Suspension Assembly

950038 950038 Flex Connector for Square Tow Bar w/ Safety Strap

Recommended Accessories for the d'lite ST & Solo ST
· Jogger Kits · We! Ski Kit · Storage Cover · Baby Snuggler · Handle Bar Console · Alternative Hitches
Pleasegotowww.burleygear.comforupdatedproductpartslist,diagramsandavailableaccessories

Warranty
lifetime 1 year 5 years lifetime 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 1 year 5 years 5 years lifetime-tow bar 5 years- flex connector/ safety strap lifetime lifetime lifetime lifetime lifetime 5 years lifetime lifetime 5 years 5 years

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d'lite Cover: 250224yellow/blue 250262 red/tan

SoloSeatHarness& Crotch Pad Set: 950091 blue/gray 950099 red/gray
d'liteSeatHarness& Crotch Pad Set: 950092 blue/gray 950100 red/gray
Solo Cover: 250232yellow/blue 250264 red/tan

B U R L E Y D ' L I T E S T A N D S O L O S T O W N E R ' S I N S T R U C T I O N A N D S A F E T Y M A N U A L 13
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Notes:
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Notes:
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Burley Trailer Limited Warranty
Burley trailers are warranted from date of purchase against defects in materials and workmanship under normal use and service. Burley will repair or replace parts it determines to be defective as follows: fabric parts for one year, plastic parts for five years and durable frame parts for the lifetime of the trailer. The Burley trailer owner must present the trailer for repair at place of purchase, with an original sales receipt or similar proof of purchase. This warranty applies only to the original owner and is nontransferable. Burley can not be responsible for failure due to improper assembly, modification of parts or instructions, neglect, abuse, accident, and/or normal wear. The warranty does not cover any trailer used for rental, competition, or commercial use. Burley neither assumes nor authorizes any person to assume any other liability in connection with this Burley product, and there are no oral agreements or warranties collateral to or affecting this agreement. This warranty gives you specific rights. You may also have other rights which vary by state or country.

BURLEY DESIGN
4020 Stewart Rd. Eugene, OR 97402 PH 541.687.1644 800.423.8445 FAX 541.687.0436 burley@burley.com : burley.com
Copyright ©2008 by Burley Design LLC. "Burley" is a registered trademark of Burley Design LLC 170097 Manual d'lite ST & Solo ST Child Trailer r0 : RTFM : Rev 08.08

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References