Installation Guide for stratasys models including: J3 Series 3D Printing System, J3 Series, 3D Printing System, Printing System, System
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DocumentDocumentSite Preparation Guide Stratasys J3 Series 3D Printing System DOC-19000 Rev. H Copyright Copyright © 2023 Stratasys. All rights reserved. No part of this document may be photocopied, reproduced, or translated into any human or computer language in any form, nor stored in a database or retrieval system, without prior permission in writing from Stratasys. This document may be printed for internal use only. All copies, shall contain a full copy of this copyright notice. www.stratasys.com Trademarks Stratasys, and Stratasys J3 Series are trademarks of Stratasys and/or subsidiaries or affiliates and may be registered in certain jurisdictions. All other product names and trademarks are the property of their respective owners. Liability Stratasys shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. Stratasys makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the system owner/material buyer to determine that Stratasys material is safe, lawful, and technically suitable for the intended application as well as identify the proper disposal (or recycling) method consistent with local environmental regulations. Except as provided in Stratasys' standard conditions of sale, Stratasys shall not be responsible for any loss resulting from any use of its products described herein. Disclaimers Customer acknowledges the contents of this document and that Stratasys parts, materials, and supplier are subject to its standard terms and conditions, available on http://www.stratasys.com/legal/terms-and-conditions-of-sale, which are incorporated herein by reference. The specifications and/or information on which this document is based are subject to change without notice. Feedback If you have any questions or comments about the way information is presented in this document, or if you have any suggestions for future editions, please send a message to c-support@stratasys.com. DOC-19000 Rev. H Contents Introduction 4 Installation and Training Schedule 4 Physical Description 5 Size and Weight 5 Shipment and Delivery 6 Shipping Information and Customer Responsibility 6 Shipping Pallet 6 Lifting Equipment 6 Unloading 6 Installation Area 7 Floor Plan (Printer Area) 8 GrabCAD Print Workstation 9 GrabCAD Print Server 10 Electrical Requirements 11 Power 11 Grounding 11 Residual Current Device (RCD) 11 Power Connection 11 UPS (Uninterrupted Power Supply) 12 Environmental Conditions 13 Temperature and Humidity 13 Air Quality 13 Noise Level 13 Accessories and Utilities 14 Start-Up Kit 14 Exhaust Adapter 14 Extraction (Filtration) Unit 15 Fire Safety Equipment 15 Materials Handling and Storage 16 Printing Materials 16 Cleaning Solvent 16 Site Preparation Checklist 17 DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 3 Stratasys J3 Series Introduction Introduction The information and requirements provided in this document ensure proper installation and operation of the Stratasys J3 Series printing system. The customer is responsible for preparing the site as described in this document, and according to any applicable local regulations. If you have any questions about the information in this document, contact your Stratasys representative. All site requirements must be met before the installation date. The Site Preparation Checklist should be submitted to your Stratasys representative. Shipping will be arranged after the checklist is received by Stratasys. Non-compliance with requirements specified in this document may result in additional installation charges. Installation and Training Schedule Installation and training take between one and several work days and include: · Basic installation and adjustment · Operator training including practice under supervision DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 4 Stratasys J3 Series Physical Description Physical Description The Stratasys J3 Series printing systems consist of the following main components: · printer · client workstation provided by the customer Figure 1 Stratasys J3 Series printer Size and Weight The following table shows the size and weight of the printer. Table 1 Size and weight Unit Printer W × H × D (cm) 65 × 76 × 66 W × H × D (inch) 25.6 × 29.9 × 26 W = Width; H = Height; D = Depth Weight (kg/lb) 104 kg /230 lb DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 5 Stratasys J3 Series Shipment and Delivery Shipment and Delivery Shipping Information and Customer Responsibility Shipment to the customer will be arranged as specified in the price quote.The customer is responsible for providing detailed delivery information, including, whether or not there is loading dock at the delivery site. The customer is responsible for transporting the printer to a suitable installation site. Upon request, your Stratasys service provider will advise regarding these matters. Shipping Pallet Printer The following table shows the approximate size and weight of the printing system mounted on a pallet. Table 2 Size and weight of printer on shipping pallet W × H × D (cm) 115 × 109 × 75 W × H × D (inch) 45.3 × 42.9 × 29.5 Weight (kg/lb) 153 / 338 W = Width; H = Height; D = Depth Lifting Equipment · lifting capacity: 200 kg (441 lb) · extension: 100 cm (40 in.) Unloading The unloading area should be a level surface. The installation location must be accessible from the unloading area. The customer is responsible for unloading the printer from the truck and transferring it to the installation location. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 6 Stratasys J3 Series Installation Area Installation Area · The installation area should be free of sources of vibration and electromagnetic interference that could affect the proper functioning of the printer. · The printer should be positioned on a stable surface, such as a stand with lockable wheels. · A suitable stand can be ordered from Stratasys. · The maximum table load is 200 Kg (441 lb). · The required table height is 62-72 cm (24.8-28.8 in.). · Clearance around and above the printer should ensure convenient access and servicing. · The printer has not been designed to meet water-ingress protection standards, nor is it recommended for the printer to be in an area where there is a high relative humidity (see Environmental Conditions). Therefore, Stratasys recommends a distance of approximately 5 m between the printer and any source of water (such as a cleaning station). However, it is the customer's responsibility to ensure that this distance meets all local and/or regulatory requirements governing water-ingress protection and water-related electrocution hazards. Consult with an expert, as necessary. · Shelves and cabinets are recommended near the printer for convenient storage of tools, parts, accessories, manuals, and materials. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 7 Stratasys J3 Series Installation Area Floor Plan (Printer Area) The following is a sample floor plan, showing the 3D printing system. The dimensions shown in the figure are the minimum clearance requirements. Figure 2 Printer floor plan (sample, not to scale) DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 8 Stratasys J3 Series GrabCAD Print Workstation GrabCAD Print Workstation A computer with GrabCAD Print installed on it is necessary to interface with the printer. The workstation must have access to the internet and to the local network to which the printer is connected, and it must be prepared before installation. To view the specifications for client workstations, go to: http://help.grabcad.com/print/systemrequirements. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 9 Stratasys J3 Series GrabCAD Print Server GrabCAD Print Server The GrabCAD Print Server is recommended and can be downloaded onto any computer within the same intranet network as the printer. The computer on which it is installed must have access to the Internet, and this must be prepared before installation. To view the recommendations for GrabCAD Print Server, go to: https://help.grabcad.com/article/201printing-monitoring-remotely DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 10 Stratasys J3 Series Electrical Requirements Electrical Requirements The customer is responsible for ensuring that all tasks described in this section are performed by authorized personnel. Power A stable, reliable source of power is required. Power to the UPS (or printer) should be supplied directly from the main electrical panel. Other electrical outlets should not be connected to the line. Printer power rating: · 100-240 VAC, 50/60 Hz, 10 A, 650 W If the power at the facility does not support the above specifications, contact your Stratasys specialist. Actual power consumption: · Maximum: 551 Watt (during printing) · Minimum: 79 Watt (when printer is idle) Grounding The printer is grounded through a single-phase, AC plug. Make sure that the AC outlet is properly grounded, in accordance with local electrical codes. Neutral to ground rating: · 0 volts--not to exceed 3 volts Residual Current Device (RCD) The wall outlet must be connected to a residual current device (RCD). Power Connection The printer is shipped with two power cables: · 2.5 m (8.2 ft) long--suitable for 240 V · 2 m (6.5 ft) long--suitable for 120 V If the cable plug cannot be used locally, the customer must provide the correct plug and have it installed by a certified electrician. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 11 Stratasys J3 Series Electrical Requirements The following electrical outlets are required: · one outlet behind the printer · one outlet near the air extractor unit, if applicable (see Accessories and Utilities) UPS (Uninterrupted Power Supply) It is mandatory that the printer is powered through a UPS unit, provided by the customer. This ensures that-- · the quality of printing is not affected by power fluctuations from the mains. The UPS specifications are listed below. Voltage1 100120 VAC 220240 VAC Current Power 22 Amps 1800 W 10 Amps 2700 W Table 3 UPS requirements Power Factor2 Bridging Time 0.9 15 minutes Interface USB port3 Compatible with Windows® 10 Command-line control4 Topology Double conversion online 1Single-phase; 50/60 Hz 2Defined as the input-to-output ratio of the UPS. 3UPS units that only connect to a serial communication port are not suitable. 4Command-line control is necessary for the UPS software to execute a script in the printer software when shutting down. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 12 Stratasys J3 Series Environmental Conditions Environmental Conditions Temperature and Humidity The temperature and relative humidity around the printer must be maintained within certain limits. Peak conditions occur when the printer draws maximum electrical power, resulting in the heat dissipation listed in the table below. Table 4 Heat dissipation (peak conditions) Heat Dissipation Printer 1500 W (5140 BTU/hr) The room temperature and relative humidity should not exceed the limits listed in the table below. Table 5 Room temperature and relative humidity specifications Range Temperature 18°C to 25°C (64.5°F to 77°F) Relative humidity 30%70% non-condensing Air Quality The system should be installed in an office environment that is free from dust and debris. The printer enclosure has been designed to meet ingress protection code level 4 (IP4X), according to standard IEC60529. The room ventilation system should change the air at least four times every hour. Noise Level The noise level around the printer is typically less than 53 dB during printing. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 13 Stratasys J3 Series Accessories and Utilities Accessories and Utilities Start-Up Kit The printer is supplied with a start-up kit, which includes tools and accessories. These tools and accessories should be available during printer installation and operation. Exhaust Adapter An exhaust adapter is supplied with the printer. If the exhaust adapter is not used, then an extraction (filtration) unit must be installed. See Extraction (Filtration) Unit. When attached to the back of the printer and connected to an external ventilation fan with a duct, air expelled from the printer is discharged directly outdoors, as shown in the figure below. Required Suction at the Exhaust Adapter Duct Diameter Minimum Maximum 4 in (100 mm) 57 cfm (1.61 m3/min) 63 cfm (1.8 m3/min) Figure 3 Printer exhaust system DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 14 Stratasys J3 Series Accessories and Utilities Extraction (Filtration) Unit If an exhaust tube is not installed (see Exhaust Adapter), the customer must install an extraction (filtration) unit capable of extracting air from the printer and expelling it to the site after it has been totally filtered. Stratasys supplies the ProAeroTM air extractor. Figure 4 ProAero air extractor For specifications, contact your Stratasys representative. Fire Safety Equipment A gas-based fire extinguisher is recommended in case of fire in or near the system. Some other fire extinguishers are also acceptable, but liquid fire extinguishers should not be used. Contact local fire authorities for specific recommendations. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 15 Stratasys J3 Series Materials Handling and Storage Materials Handling and Storage Printing Materials Printing materials should be stored indoors, in a dry area with adequate ventilation. The following table lists general requirements for storage, inventory control, and disposal. Table 6 Requirements for hazardous materials Topic Requirement Storage 15°C to 27°C (59°F to 81°F) Inventory control method First In First Out (FIFO) Disposal In compliance with local regulations These specifications are applicable for most printing materials. Requirements for handling and storing specific materials appear in the Material Safety Datasheet (MSDS) included with each material. Note: · Non-compliance with these recommendations might result in reduced shelf life. · Disposal of all liquid and solid waste, cleaning cloths, gloves, and empty material containers must be done in accordance with local laws and regulations. Cleaning Solvent One liter of isopropanol (IPA) or ethanol (ethyl alcohol) should be available at all times for cleaning purposes. The customer is responsible for ensuring that the material storage area complies with local regulations. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 16 Stratasys J3 Series Site Preparation Checklist Site Preparation Checklist A checklist is provided by your Stratasys representative listing all of the tasks described in this document. Fill in the information requested in the checklist, and submit it to your Stratasys representative. Once the checklist has been received, an installation date will be scheduled. DOC-19000 Rev. H © 2023 Stratasys. All rights reserved. 17 www.stratasys.com ___ ISO 9001:2008 Certified THE 3D PRINTING SOLUTIONS COMPANY