STEAM GENERATOR

Caution in Steam Bath

Elders, pregnant women, patients with heart disease / hyper tension / sugar diabetes and others with health problems who are not suitable for Steam Bath can not use the machine, besides under doctor's instruction.

Smoking / doing exercises / drinking alcoholic beverages is prohibited.

If feeling uncomfortable, sick or exhausted, please get out as soon as possible.

Take care of children. Do not leave them alone when using the machine.

A small vent for fresh air of Steam Room is necessary.

1.0 Technical Information of Generator and Control Panel

1. Technical Information of YCS-90 Steam Generator (Form 1)

2. Technical Information of YCS Steam Generator (Form 2)

2.0 Installation and Operation of TC-03 Control Panel

Slightly touching the POWER button starts the generator's operation; touching that button again stops the generator's operation and the indicating light turns off. User can adjust the heating time of steam generator through this control panel. If it arrives at the heating time, the operation will stop automatically.

2.1. Position

Outside Steam Room. The height of 1.2m is recommended to install the Control Panel. A hole with 38mm diameter in the wall is needed to install for the Control Panel. The connection cable should go through the joint's protective cover in case of being buried in the wall. (See Figure 2: Installation of TC-03 Control panel).

After installation and inspection of Control Panel, start the machine.

2.2. Installation of Control Panel and Connection Cable

Diagram Description: Figure 2 shows the installation of the TC-03 Control Panel on a wall. It indicates a 38mm diameter hole (1200mm above the floor) which should be sealed by wax in case of humidity. A sticker is shown on the back of the TC-03 Control Panel. The diagram also illustrates the connection to the steam generator, showing a water level probe, magnetic valve, power wire inlet, control switch, socket for connection cable, water inlet, steam outlet, and safety valve. Figure 3 shows the YCS steam generator, illustrating its components and connections.

Plug the connection cable's plug into the matching socket on the Steam Generator (See Figure 3). Tear the sticker from the Panel's back, stick the Panel on the wall, and seal the Panel's edge on the wall with silica gel.

2.3. Wiring

Wire through the right hole in the wall. Properly protect the wire when going through the wall. Be careful of extreme bending, sharp wooden fibers, and nails. If necessary, the wire can go through a pipe for renewal.

2.4. Operating and Testing Generator and Control Panel

After installation of the piping system and circuitry, turn on the water valve and power switch. Slightly touch the POWER button. After arriving at the preset time, the Steam Generator stops working automatically, and the light turns off.

Operation without water is prohibited!

3.0 Installation of Steam Generator and Piping System

ALL machines manufactured in our factory have been rightly assembled and carefully tested.

Shut off all electric switches and make sure that the Generator suits the Steam Room before installation. Refer to Form 3.

Form 3 Technical Information

Installation of Steam Generator

1. Firmly install it on the wall or at dry places near the bathtub/bath room. Place the machine vertically. Loosen screws on the machine's top cover. Take away the top cover. Fix the machine by fastening the left and right back. The suitable installing position is a closet/room on the top floor/basement near bath areas.

For easy repair, the nameplate should be seen apparently, and the machine should be placed where it is convenient for after-sale services. Refer to Installation Suggestion (Figure 4).

Diagram Description: Figure 4 illustrates installation suggestions for the Steam Generator. It shows a cross-section of a steam room setup, indicating placement for the ceiling (insulative), control panel (low voltage), closet, steam nozzle, space under washing based, the YCS steam generator itself, and the basement.

2. Do not install the Generator outdoors, in humidity, in hot places, where it is easy to get frozen or rotted, or near paints, thinner, or petrol. During operation, be careful of the steam piping system and safety valve in case of being burnt.

3. Steam Generator must be placed vertically.

Installation of Piping System

Water Supplying Piping System and Steam Piping System must be installed according to national standards and regulations before sealing the wall.

Diagram Description: Figure 5 shows the installation of the Steam Generator Piping System. It depicts the steam generator connected to a magnetic valve, water level probe, cold water supply, connection pipe, steam pipe, safety valve, and draining pipe. A break valve is also shown. An "Assemble of Steam-outlet" is illustrated separately.

1. The water inlet pipe, a metal hose of 0.5 inch's diameter, connects the Generator's water inlet and the water supplying system's valve (See Figure 5).

2. The diameter of the steam outlet copper pipe should be no less than 0.5 inch. (Black metal pipe or galvanized pipe is prohibited to use in case of rusting and dirtying the wall.) The steam pipe should be no more than 3 meters long. If it is more than 3 meters, some special works for heat preservation should be done (See Figure 5).

3. The draining pipe should be connected to a pipe whose diameter is no less than 3 inches in case of damaging the Steam Room during draining.

4. Steam Nozzle should be installed inside the Room. Connect the decorative cover to the steam pipe joint, seal it with gel, and screw the steam nozzle on. Control the strength properly in case of destroying the decorative cover and nozzle. The outlet of the nozzle must be downwards.

Caution:

A. If the Generator is installed where it is hard for users to arrive, the water supplying valve should be installed where it is easy to arrive in emergency.

B. The pressure magnetic valve can withstand is 1 kg/cm². If the water pressure is too high, turn the water supplying valve down or install a pressure reducing valve in the water supplying pipe.

C. Saddle valve or needle-shape valve is not suitable to be in the drain pipe. Completely dredge and rinse the pipe before connection.

D. Do not install the Generator outdoors but vertically install it where it's easy for maintenance service with arrows pointing up.

E. The piping system must be of copper pipes. Otherwise, it may damage the machine. All joints/gaps must be completely sealed in case of machine's damage by leaking steam. If the hot water in the water tank goes into the Steam Room, it may cause human burn or Room damage. Please install some proper protective devices according to practical situation.

4.0 Installation of Steam Generator's Circuitry

Power Installation of Steam Generator

1. Make sure of proper voltage. Refer to the nameplate of the machine or Form 1.

2. Fuse or breaker must be installed according to Form 3. Some relative protective devices against electricity leakage are also needed.

3. Use the wire with the proper model according to the local requirement. If necessary, install a socket for the Steam Generator. The plug and socket must match (Refer to the Specific instruction). After sealing the gap/hole in the wall, connect the Generator and Control Panel with wire.

4. Plug the power wire and connection cable to the Control Panel into matching sockets in the Generator. After fixing the Generator's cover and Control Panel, turn the Generator's Power switch on. Turn the Control Panel's switch on. Now the machine starts working.

5. The following diagram shows the method of wiring.

Diagram Description: Diagram illustrating the 220V POWER MAINS wiring, showing connections for Ground, L1, and L2 terminals from the mains to the steam generator's power supply bus.

Inspection

Do the following inspection before the Generator's Operation:

1. Connect the machine to the earth with a proper wire whose diameter should be more than 4mm.
2. Use the Generator with the proper model. If not, the presetting temperature may not reach inside the Steam Room.
3. Ensure the proper voltage for the Generator. If a 220V Generator works under 380 voltage, its heating elements and circuit may be damaged.
4. Place the Generator vertically.
5. Use wires, breakers, and protective devices against electricity leakage with proper models.

Caution:

Shut off all power switches before installation, maintenance, and repair. Do not add any other electrical devices to the Generator and Control Panel. Do not use the Generator and Control Panel as a power device for other machines. Make sure of the normal operation of the earth wire and power wire. For installation, operation, maintenance, and repair, please strictly use spare parts appointed by the Manufacturer to ensure the machine's safe and continuous operation.

5.0 Maintenance and Repair of Steam Generator

A. Maintenance

1. Check Generator, steam nozzle, spare parts, and piping joints regularly in case of water leakage and machine damage.
2. It is important to rinse and discharge deposits in the water tank. This work should be done daily or frequently according to the local water quality and steam usage frequency.
3. Be careful about over-heating at any circumstance. Check the firmness of all electric joints.

B. Repair

1. Replace heating elements: Shut off power, discharge the water out from the water tank, take off the top cover and heating elements cover, mark the places where the wires are connected, remove the wire, and take heating elements out. Wear a gum ring around the joints of heating elements, eliminate water fur from the water tank, and properly place new heating elements and tighten them. (Press the gum ring tightly without turning it out from inside).
2. Connect wires again, check the joints in case of water leakage, and place all covers back.
3. Replace circuit: Shut off power and water, remove the front cover, and mark the place of the water level probe. Remove the wires from the probe and circuit, place a new probe, and screw it to the normal position. Connect the wire to the probe.

Caution:

Shut off power switches before maintenance and repair.

Normally operate the machine once after maintenance and repair as a test.

6.0 Troubleshooting

7.0 Before Installation

Check that the following parts are included in the packaging:

Diagram Description: An illustration shows the components included in the packaging:

1. Steam generator
2. Control (with temperature sensor cable)
3. Connection cable (between control and steam generator)
4. Steam nozzle
5. Drain pipe valve
6. Bracket screws x 2 (6*40mm)
7. Fork terminal x 3 (Power connection)
8. Female terminal x 2 (220V Room light connection)

Manufacturer Information

Manufacturer: QINGYUAN FENLE SAUNA & POOL EQUIPMENTS CO., LTD.

Address: M1-10, YINGFU INDUSTRIAL PARK, HIGH & NEW TECHNOLOGY INDUSTRIAL DEVELOPMENT ZONE, CN