The Barn Door Hardware Store
Installation Guide for the barndoor models including: Slanted Single Door Barn Door Kit, Single Door Barn Door Kit, Door Barn Door Kit, Barn Door Kit, Door Kit, Kit
Slanted Single Door Barn Door Kit – The Barn Door Hardware Store SHIPPING INFORMATION
Slanted Single Barn Door Kit | Black Hardware | Quick Ship
File Info : application/pdf, 20 Pages, 9.77MB
DocumentDocumentTHEBARNDOORHARDWARESTORE.COM Slanted Single Door Barn Door Kit Manual
SAFETY PRECAUTIONS
WARNING!
· Power tools can cause serious damage if not professionally used. Safety gear must be worn before installation to prevent unexpected injuries. · Pick an area free of hazardous condition before you start on the project. Please use tools and power tools responsibly any loss of control and accident deaths may occur due to abuse of tools. · Please make sure all hardware is secured on to the door is sufficiently tight. · All hardware provided is for safety reasons. Anti-Jump systems are to prevent doors from falling off the track while in use. Please follow each instruction carefully. Track must be installed on studs in order to keep the track and doors secure from serious problems. All safety hardware and instructions included in this project must be used and followed specifically to prevent any unforeseen serious problems.
CAUTION!
· Big objects required in this project are needed to be carefully and responsibily moved. Be sure to wear safety gloves and shoes to prevent any serious injury.
· Be extremely careful to not put any parts of your body against a moving part of the hardware. This may cause bruising, punctures, and other results of injuries when for example when fingers are caught in the closing area of the doors.
· Precautions should be taken when opening or closing the doors). Handles should be used when attempting to slide the doors). Always keep you and children aware and safe from any unexpected situations.
· Any extreme uncontrolled pressure opening or closing the doors) can damage the hardware gradually. Use handle(s) to open and close the doors) with care at all times.
1
PRE-INSTALL NOTICE
DOOR THICKNESS
Make sure the door you use is within the thickness of 1-3/8" ~ 1-3/4". If you door is thicker than this range you will have to add a header board according to how much thicker it is to 1-3/4". Let's say your door is 2" then that is 1/4" more than 1-3/4". Then header board thickness should be 1/4" or more. The thicker you go the more gap you create between the inner door to the wall. The maximum thickness this hardware kit can accommodate is 2-1/2". We suggest 2" to be in a safe range. You may also consider getting different size hex bolts for the straight design rollers since the ones provided in the box may only fit the range above. You can search "hex bolt" on our website and select the size and color according to the size chart in the description of the hex bolt.
HEADER BOARD
A header is suggested when the studs do not line up with the track. It is also suggested if you have door trim and if the door thickness and the door trim add up to more than 1-3/4".
DRILL BIT SIZES
Lag Bolt Drill Bit
T-shape Anchor Drill Bit
Hex Bolt Drill Bit
3/16"
5/16"
3/8"
DOOR WEIGHT
This hardware total weight capacity is 220lbs. If all the studs are attached to the track and installed properly the weight capacity may go up to 300lbs maximum in total for all doors combined.
2
HARDWARE INCLUDED
Different track length comes with different hardware quantity. Please be sure to check the hardware you should have before installation.
HANGER / ROLLER SET Hex Bolt Set (4)
Hanger/Roller (2)
Anti-Jump System (2), Floor Guide (2)
Door Stopper (2), Hex Wrench (1)
JUNCTION PLATE
(2") (2.5")
SPACER SET
Rubber Hole Cover (4) (for end of track)
FLAT TRACK
Please check the Hardware Checklist below, as you may not
need this part.
Spacer (1)
Lag Bolt (1)
Washer (1)
Track Measurement 4FT 4.5FT 5FT 5.5FT 6FT 6.5FT 7FT 7.5FT 8FT 9FT 10FT 11FT 12FT 13FT 14FT 15FT 16FT
18FT 20FT
HARDWARE CHECKLIST
Hanger/Roller Set for Single Door Kit
Hanger/Roller Set for Double Door Kit
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
1
or
2
Flat Track 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 2
3 3
Spacer Set 3 3 4 4 5 5 5 6 6 6 8 8 10 10 10 12 12
15 15
Junction Plate 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
2 2
3
TYPES OF HANGERS
Please follow the measurement stated below, measuring from the top of the door to the center of the first hole.
1-5/8"
1-5/8"
1-5/8"
1 7/8"
If you purchased the T-shape roller design, please refer to the checklist below to cross check all the hardware in your roller set box.
Follow step 1 to step 3 for installing the track; then jump to page 12 for mounting the T-shape roller; follow the rest of the manual to finish the installation.
T-Shape Hanger/Roller Set
Steel Hanger/Roller (4)
Screw (8), Anchor (8), Hex Wrench (2) Anti-Jump Pad (4), Floor Guide (2) Door Stopper (4), Hex Wrench (2)
Rubber Hole Cover (4) (for end of track)
4
ADJUSTABLE SPACER SET
Different track length comes with different hardware quantity. Please be sure to check the hardware you should have before installation.
Adjustable Spacer Set
Each adjustable spacer set comes with one of each below. Quantity below depends on how many sets you
have ordered.
Adjustable Spacer (1)
Extension Cap (1)
Lag Bolt (1)
Washer (1)
Types of Door Thickness Chart
Retract
Retract
Extend
Ways Adjustable Spacer are assembled
Height of Spacer Max Door Thickness
1in 1-5/8in
1-3/8in 2in
1-13/16in 2-7/16in
If you have a door trim, please add the trim's thickness into your door thickness according to the below formula: For example: your door is 1-3/8in and your trim is 1/2in, then you should add them together and use the sum as the "door thickness" that we refer in the below pictures! E.g: For Door Thickness 1-1/8in + trim thickness 1/2in = 1-5/8in, this is 15/8in, so you should adjust the spacer set like this according to our previous chart!
Extend
1-1/2in 2-1/8in
Retract
5
ADJUSTABLE SPACER SET
For Door Thickness
1-1/8in ~ 2-7/16in
For Door Thickness
1-1/8in ~ 2-1/8in
For Door Thickness
1-1/8in ~ 2in
For Door Thickness
1-1/8in ~ 1-5/8in
Extend Extend Retract Retract
6
INSTRUCTIONS
STEP 1
Drawing the horizontal reference line: Place your door in your open space. Position the C-shape door stopper on top of the door (like shown), then draw a horizontal line on top of the stopper. This line will be the center line for your track's mounting holes.
REMINDER: Please check the formula on the previous page if you have a door that is thicker. Please adjust the adjustable spacer sets accordingly to accommodate your space.
2 inches
REMINDER: Please make sure your door is positioned at a 90-degree angle to the floor. Please be careful at all times while moving your door to avoid any possible injuries.
7
STEP 2
INSTRUCTIONS
If your track comes in 2 pieces or more, install the junction plate between each track (like the diagram shown here). Find all the studs, lay the track on the wall, align the center line of your track horizontally with the previously drawn line, ensure each hole is on a stud, and mark the hole positions.
STEP 3
Lag Bolt Drill Bit
3/16"
Drill the previously marked holes and install the lag bolt and spacer onto the first hole and the last hole first as show in the picture. Repeat the same process for the remaining holes.
CAUTION: Do not over tighten when installing the track on any drywall surfaces or you may be at risk of damaging your drywall.
Wooden Wall/Drywall
8
STEP 4
2
INSTRUCTIONS
1
Roller Installation Instructions (No Measurement Needed): 1. Place 1 into the square slot on the roller.
2. Slide 2 onto the back of 1.
Important: Please keep 2 upright like shown in the picture when inserting into the square slot or you may damage the part.
STEP 5
1 2
at least 1"
Place the roller with the anti-jump system on top of your door (make sure the bottom flat part of 2 is on top of the door). The distance between the side edge of the door and the hanger should at least be 1' to prevent any damage to your doors. Then draw the drill holes onto your door.
9
INSTRUCTIONS
STEP 6
Take your roller off your door. Drill the holes for the hanger according to your previously drawn holes from step 5.
WARNING: Remember not to drill holes into your door while the roller is still on the door.
Hex Bolt Drill Bit
Drill Bit
3/8"
STEP 7
Important: Please remember to take your antijump system off of your rollers before mounting your roller onto your door.
10
STEP 8
INSTRUCTIONS
Finally, mount the roller onto your door by installing the hex bolts and the acorn nuts.
WARNING: Please do not use a power drill for these bolts.
STEP 9
To mount your doors onto the track, you will have to lift your door at a slight angle and rest both wheel grooves onto the top of the track carefully.
11
INSTRUCTIONS
If you do not have the T-Shape roller, please jump to the next page. This is page is for T-Shape rollers only.
at least1/2"
Roller Installation Instructions
1. Place the T-shape roller on the top of your door. The edge of the roller must be at least 1/2" away from the edge of your door. The roller should be placed at the center of the door thickness. 2. Use a pencil to draw the drill holes according to how the roller is placed.
T-Shape Anchor Drill Bit
3. Take your roller off of your door. Drill the holes for the hanger according to your previously drawn holes. 4. Use the biggest hex wrench to screw the anchor into the holes you just drilled.
5/16"
5. Finally, put your roller back onto the top of your door. Use the medium size hex wrench to add the screws into the anchor and lock it in tightly.
12
STEP 10
2
ANTI-JUMP SYSTEM
13
IMPORTANT: After hanging your door to the track, please remember to add the anti-jump system back onto your roller by repeating step 4.
Then, insert the screw into the hole and tighten it by using a screwdriver.
ATTN: DO NOT USE A POWER DRILL AS IT WILL DAMAGE THE PLASTIC PART.
T-Shape Roller Only Install the anti-jump system on top of the doors as shown on the picture. We suggest to mount them right below the track.
This step is only for T-Shape rollers, please disregard this step if you have any other kind of roller design.
13
STEP 11
INSTRUCTIONS
Groove Door
Non-Groove Door
Our preferred location of the floor guide
Install the floor guide on the edge of the opening where the door sits or slides over to. Here above is a diagram of the 2 ways you can use our given floor guide in the hardware kit.
If you are looking for different floor guides, please check out our website. If you type in "Floor Guide" in the search bar you will be able to find different designs.
STEP 12 Turn clockwise
Install the door stoppers on each end of the track, like shown in the diagram with a hex wrench.
This door stopper is adjustable. You can change its position however you would like by sliding it on the track and tightening it where you need it to be. It slides over all lag bolt heads.
STEP 13
Finally, you can place the rubber covers onto the holes at the end of your track if you want to cover them up.
Feel free to place these from the backside of your track if you want a less conspicuous look.
YOUR INSTALLATION IS COMPLETE!
14
Have questions? Don't hesitate to reach out to Evan at evan@thebarndoorhardwarestore.com.