FERREX 1010W Belt Sander

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Warranty Details

Register your purchase at www.aldi.com.au/en/about-aldi/product-registration/ to stay up-to-date with important product information.

The product is guaranteed to be free from defects in workmanship and parts for 36 months from the date of purchase. Defects under normal use and care will be repaired, replaced, or refunded at the discretion of the manufacturer. These benefits are in addition to consumer rights under the Competition and Consumer Act 2010 and similar state/territory laws.

Goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for other reasonably foreseeable loss or damage. You are also entitled to have goods repaired or replaced if they fail to be of acceptable quality and the failure is not major.

After Sales Support:

• Phone: ? 1300 889 028 (toll free)
• Email: ✉️ info.aldi@positecgroup.com

Model No.: PBS101.A • 02/2022 • 704518

3 YEAR WARRANTY

Pack Contents / Parts

Congratulations on your FERREX® 1010W Belt Sander. Upon opening, check all items for damage or missing parts. Do not operate if any issues are found until rectified, as this could result in serious personal injury.

First-time or inexperienced users should pay close attention to operation details on pages 8-11 and maintenance instructions on pages 11-12.

Intended Use

NOTE: This product is for private domestic DIY use only. It is not suitable for commercial or trade use.

The 1010W Belt Sander is intended for dry sanding with high removal capacity of wood, plastic, metal, filler, and varnished surfaces. Any other use is considered misuse.

Contents of Carton:

• 1 x 1010W Belt Sander
• 1 x 80 grit sanding belt (fitted)
• 1 x Dust bag
• 1 x Instruction manual
• 1 x Warranty Card & Certificate

WARNING! Please read and understand this instruction manual before use and keep it for your future reference. Your product should only be passed on together with this instruction manual.

Description of Symbols

The following symbols may appear on the instruction manual, rating plate, or product itself, representing important information:

• ? Read instruction manual before operating this machine.
• ⚠️ Warning
• ? Wear hearing protection.
• ?️‍?️ Wear eye protection.
• ? Wear breathing protection.
• ? Double insulation
• ✔️ Conforms to relevant standards for electrical safety and electromagnetic compatibility.
• ?️ 36 Months Warranty
• ? The box is recyclable at the kerbside.
• ✉️ The inserts are recyclable at the kerbside.

General Safety Warnings

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term “power tool” refers to mains-operated (corded) or battery-operated (cordless) power tools.

1) Work Area Safety

• a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• b) Do not operate power tools in explosive atmospheres (e.g., presence of flammable liquids, gases, or dust). Power tools create sparks that may ignite dust or fumes.
• c) Keep children and bystanders away while operating a power tool. Distractions can cause loss of control.

2) Electrical Safety

• a) Power tool plugs must match the outlet. Never modify the plug. Do not use adapter plugs with earthed (grounded) power tools.
• b) Avoid body contact with earthed or grounded surfaces (e.g., pipes, radiators, ranges, refrigerators).
• c) Do not expose power tools to rain or wet conditions.
• d) Do not abuse the cord. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
• e) When operating outdoors, use an extension cord suitable for outdoor use.
• f) If operating in a damp location is unavoidable, use a residual current device (RCD) protected supply.

3) Personal Safety

• a) Stay alert, use common sense. Do not use while tired or under the influence of drugs, alcohol, or medication.
• b) Use personal protective equipment (PPE): Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection may also be required.
• c) Prevent unintentional starting: Ensure the switch is in the off-position before connecting to power or picking up the tool.
• d) Remove any adjusting key or wrench before turning the power tool on.
• e) Do not overreach. Keep proper footing and balance at all times.
• f) Dress properly: Do not wear loose clothing or jewellery. Keep hair, clothing, and gloves away from moving parts.
• g) If dust extraction facilities are provided, ensure they are connected and properly used.
• h) Do not become complacent; a careless action can cause severe injury.

4) Power Tool Use and Care

• a) Do not force the power tool; use the correct tool for the application.
• b) Do not use if the switch does not turn it on and off; the tool must be repaired.
• c) Disconnect the plug from the power source before making adjustments, changing accessories, or storing.
• d) Store idle power tools out of reach of children and persons unfamiliar with them.
• e) Maintain power tools: Check for misalignment, binding, or breakage. Have damaged tools repaired before use.
• f) Keep cutting tools sharp and clean.
• g) Use the power tool, accessories, and bits in accordance with these instructions and working conditions.
• h) Keep handles and grasping surfaces dry, clean, and free from oil and grease.

5) Service

• a) Have your power tool serviced by a qualified repair person using only identical replacement parts.

6) Recommendation

The tool should always be used via a residual current device (RCD) having a rated residual current of 30 mA or less.

Safety Warnings for Belt Sander

• a) Hold the power tool by insulated gripping surfaces, as the sanding surface may contact its own cord. Exposed metal parts could become "live" and cause electric shock.

Parts List

The FERREX 1010W Belt Sander includes the following parts:

• 1. Auxiliary handle
• 2. Variable speed control dial
• 3. Lock-on button
• 4. On/off trigger
• 5. Hand grip
• 6. Dust extraction outlet
• 7. Belt cover
• 8. Belt adjustment control knob
• 9. Auxiliary handle locking lever
• 10. Sanding belt lever
• 11. Sanding belt
• 12. Dust collection bag
• 13. Front plate
• 14. Carbon brush access

Diagram Description: The diagram shows the belt sander with numbered callouts corresponding to the parts list. The main body of the sander features the motor housing, hand grip, trigger, lock-on button, and speed control dial. The front of the sander has the belt cover, front plate, and dust extraction outlet. The auxiliary handle is attached to the front of the motor housing. The dust collection bag attaches to the dust extraction outlet. A separate view shows the carbon brush access points.

Assembly

WARNING: Ensure the product is disconnected from the mains power supply before attempting any assembly.

WARNING: To prevent the possibility of sanding dust or foreign body being thrown into your face or eyes, never attempt to use your sander without the dust collection bag properly installed.

Attaching the Dust Collection Bag

Use the provided dust collection bag (12) to collect dust during sanding.

• Open the dust collection bag bracket with your hand.
• Slide the bracket onto the dust extraction outlet (6) on the belt sander (See Fig. A1).
• When the dust collection bag (12) is full, remove and empty it by opening the zip (See Fig. A2).

NOTE: For more efficient operation, empty the dust collection bag (12) every 5-10 minutes.

Operation

Adjusting the Auxiliary Handle

WARNING! Always hold your belt sander firmly with both hands when operating.

For personal safety, it is recommended to use the auxiliary handle (1) at all times.

1. Release the auxiliary handle locking lever (9) (See Fig. B1).
2. Rotate the auxiliary handle (1) up or down to the most comfortable and balanced position (See Fig. B2).
3. Push in the auxiliary handle locking lever (9) to the original position to lock the auxiliary handle (1) (See Fig. B3).

On/Off Trigger

Depress the on/off trigger (4) to start the belt sander and release to stop it (See Fig. C).

Switch Lock-on Button

For continuous use, first depress the on/off trigger (4), then press the lock-on button (3). The belt sander is now locked on. To switch off, simply depress and release the on/off trigger (4) (See Fig. C).

Variable Speed Control Dial

Adjust the variable speed control dial (2) to increase or decrease the speed according to the material and sanding belt specification (See Fig. D). Avoid prolonged use at very low speed, as this may damage the motor.

Belt Adjustment Control

WARNING! Wear eye protection before carrying out a belt adjustment.

WARNING! Ensure the product is disconnected from the mains power supply before attempting any operation.

Turn the machine upside down, hold it firmly with one hand, start the belt sander, and then release the on/off trigger (4) immediately after observing the sanding belt tracking (See Fig. E). If the belt runs outward, turn the belt adjustment control knob (8) anti-clockwise. If it runs inward, turn it clockwise. Adjust the belt until it is centered on the base plate. Proper tracking significantly increases belt life.

Front Plate

WARNING! Ensure the product is disconnected from the mains power supply before attempting any operation.

WARNING! Keep your fingers clear of the belt while sanding.

When sanding tight corners, the front plate (13) can be used for better results (See Fig. F1). Lift the front plate (13) up to the locked position. It does not need to be held during sanding once locked (See Fig. F2).

Working Hints for Your Belt Sander

• If the belt sander becomes too hot, especially at low speed, set the speed to maximum and run with no load for 2-3 minutes to cool the motor. Avoid prolonged usage at very low speed.
• Always use a sanding belt (11) suited to the material being sanded.
• Ensure the work-piece is firmly held or clamped to prevent movement.
• Support large panels close to the sanding area.
• Any movement of the material may affect the sanding finish.
• Start your sander before sanding and turn off only after stopping.
• For best results, sand wood in the direction of the grain.
• Do not start sanding without the sanding belt (11) fitted.
• Empty the dust collection bag (12) every 5 minutes or sooner to ensure efficient dust collection.

Maintenance

Replacing the Drive Belt

WARNING! Ensure the product is disconnected from the mains power supply before attempting any maintenance tasks.

WARNING! Wear protective gloves when replacing the drive belt.

1. Remove screws (a) from the belt cover (7) using a Phillips screwdriver (not supplied) by turning anti-clockwise. Then remove the belt cover (7) (See Fig. G1, G2).
2. Carefully cut and remove the old drive belt if it is not broken.
3. Fit the new drive belt (b) around the large pulley (d) first.
4. Install onto the small pulley (c) by rotating clockwise and pushing the drive belt (b) simultaneously. The drive belt (b) will be a tight fit (See Fig. G3).
5. Fit the belt cover (7) and screws (a) by turning them clockwise using a Phillips screwdriver (not supplied).

General Maintenance

This power tool requires no additional lubrication or maintenance. There are no user-serviceable parts. Never use water or chemical cleaners. Wipe clean with a dry cloth. Always store the belt sander in a dry place. Keep motor ventilation slots clean and free of dust. Occasional sparks from ventilation slots are normal.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified persons to avoid a hazard.

Carbon Brushes

When carbon brushes wear out, the belt sander will spark and/or stop. Discontinue use immediately. They should be replaced before recommencing use. Carbon brushes are a wearing component and are not covered under warranty. Continuing to use the sander with worn brushes may cause permanent damage. Carbon brushes wear out after many uses. For replacement, take the belt sander to a service agent. Always replace both carbon brushes at the same time.

Environmental Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, hoses, and packaging should be sorted, taken to a local recycling centre, and disposed of in an environmentally safe way. ♻️

What Your 3 Year Warranty Means

This product has been manufactured to stringent FERREX® Quality Standards. With proper care, it will provide years of dependable service.

In the event of product failure within its intended use during the first 3 years from the date of purchase, the problem will be remedied as quickly as possible. If such an occurrence happens, or if you require information about the product, please contact after-sales support services detailed in this manual and on the product.

Use only FERREX® replacement parts. Non-conforming parts or modifications will void your warranty.

After Sales Support TEL: 1300 889 028

Service Support

If you have any issues with the operation of your product, please call 1300 889 028 for advice, or email info.aldi@positecgroup.com.

Accessories and After Sales Parts

Accessories and after-sales parts are available for purchase by visiting https://help.tools/ or calling the customer service hotline on: 1300 889 028.

• 1. PBS101.A-SB - Replacement sanding belt
• 2. PBS101.A-DB - Replacement dust bag
• 3. PBS101.A-CB - Replacement carbon brush set
• 4. PBS101.A-DBT - Replacement drive belt

Troubleshooting

For further inquiries or issues associated with your 1010W Belt Sander, call Customer Service on 1300 889 028 or email info.aldi@positecgroup.com.

Technical Specifications

Standards Compliance:

Safety: AS/NZS 62841.1, AS/NZS 62841.2.4

EMC: CISPR 14-1