User Manual for APsmart models including: RSD-D, Rapid Shutdown Device Transmitter, Device Transmitter, RSD-D, Transmitter

Deborah Henderson

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RSD-D Installation & User Manual

APSmart Rapid Shutdown RSD-D-446101 | Northern Arizona Wind & Sun

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APSM-RSD-install-manual
Installation /User Manual
APsmart Rapid Shutdown Device & Transmitter
Rev1.9 2022/03/10 RSD-D TRANSMITTER-PLC TRANSMITTER-PLC OUTDOOR KIT
© All Rights Reserve

TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS----------------------------------------------------------------------1 RSD PRODUCTS-----------------------------------------------------------------------------------------------2 TRANSMITTER PRODUCTS----------------------------------------------------------------------------------3 SYSTEM WIRING DIAGRAM---------------------------------------------------------------------------------4 RSD-D INSTALLATION----------------------------------------------------------------------------------6 TRANSMITTER-PLC INSTALLATION ---------------------------------------------------------------------11 TECHNICAL DATA--RSD-D----------------------------------------------------------------------------14 TECHNICAL DATA--TRANSMITTER-PLC-----------------------------------------------------------------15 TECHNICAL DATA--TRANSMITTER-PLC-OUTDOOR KIT----------------------------------------------16

IMPORTANT SAFETY INSTRUCTIONS
This manual contains important instructions to be followed during installation and maintenance of the APsmart RSD-D and Transmitter. To reduce the risk of electrical shock and ensure the safe installation and operation of the APsmart RSD-D and Transmitter, the following symbols appear throughout this document to indicate dangerous conditions and important safety instructions.

Safety Instructions
· Do NOT disconnect the PV module from the RSD-D without first disconnecting the AC power. · Only qualified professionals should install and/or replace the APsmart RSD-D. · Perform all electrical installations in accordance with local codes. · Before installing or using the RSD-D, please read all instructions and cautionary markings in the
technical documents. · Be aware that the body of the operating RSD-D is a heat sink and can reach high temperature.
To reduce risk of burns, do not touch the body of the RSD-D. · Do NOT attempt to repair the RSD-D. If it fails, contact APsmart Customer Support to obtain an
RMA number and start the replacement process. Damaging or opening the RSD-D will void the warranty.
The power supply of the Transmitter-PLC and inverter MUST be on the same AC branch circuit as the inverter to meet rapid shutdown requirements.
This device complies with part 15 of the FCC Rules, Operation is subject to the following two conditions: (1)This device may not cause harmful interference, and (2) this device must accept any interference receiver, including interference that may cause undesired operation.
Qualified Personnel:
Person adequately advised or supervised by an electrically skilled person to enable him or her to perceive risks and to avoid hazards which electricity can create. For the purpose of the safety information of this manual, a "qualified person" is someone who is familiar with requirements for safety, electrical systems and EMC and is authorized to energize, ground, and tag equipment, systems, and circuits in accordance with established safety procedures. The inverter and balance of system may only be commissioned and operated by qualified personnel.

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RSD PRODUCTS
RSD-D
· Meets NEC 2017 & 2020 (690.12) requirements · Executes rapid shutdown of system when Transmitter-PLC signal is absent · Meets SunSpec requirements · Dual-input channel
The RSD-D meets SunSpec requirements, maintaining normal function by continually receiving a heartbeat signal from the APsmart Transmitter. The RSD-D executes rapid system shutdown when the Transmitter signal is absent. Users can manually execute rapid shutdown using the Transmitter breaker switch.

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TRANSMITTER PRODUCTS
Transmitter-PLC
· Meets NEC 2017&2020 (690.12) requirements · Switching off Transmitter-PLC results in
rapid shutdown of the output of PV modules · Meets SunSpec requirements · Equipped with single/dual core · Optional 85-264VAC power supply · Optional 180-550VAC power supply
Transmitter-PLC-Outdoor Kit
· Meets NEC 2017&2020 (690.12) requirements · Switching off Transmitter-PLC results in
rapid shutdown of the output of PV modules · Meets SunSpec requirements · Equipped with single/dual core · Optional 85-264VAC power supply · Optional 180-550VAC power supply

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SYSTEM WIRING DIAGRAM
The APsmart Rapid Shutdown System Transmitter-PLC is part of a rapid shutdown solution when paired with the APsmart RSD-D, a PV module rapid shutdown unit. While powered on, the Tansmitter-PLC sends a signal to the RSD-D units to keep the PV modules connected and supplying energy.
RSD-D units automatically enter rapid shutdown mode when the Transmitter-PLC is switched off and resume energy production when power is restored to the Transmitter-PLC. This solution complies with NEC 690.12 specifications for 2017 & 2020 and supports the SunSpec signaling for rapid shutdown.
The Transmitter-PLC includes one or two cores and an optional power supply: 85-264VAC for residential, 180-550VAC for commercial.
The Transmitter-PLC Outdoor Kit includes a Transmitter-PLC with one or two cores, outdoor enclosure, 85-264VAC or 180V-550VAC power supply. It could be used in a residential or commercial project.

 RSD-D  Transmitter-PLC  Inverter

*PV1+ *PV1*PV2+ *PV2-
*Only (+) or (-) through core

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SYSTEM WIRING DIAGRAM

 RSD-D  Transmitter-PLC-Outdoor Kit  Inverter

*PV1+ *PV2+
*Only (+) or (-) through core

*PV1+ *PV2+
*Only (+) or (-) through core

 RSD-D  Inverter* *Inverter in diagram includes an integrated SunSpec-certified Rapid Shutdown Transmitter.

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RSD-D INSTALLATION
INSTALLATION NOTES
Installation MUST comply with local regulations and technical rules
 Perform all electrical installations in accordance with local codes.  Be aware that only qualified professionals should install and/or replace the RSD-D.  Before installing or using an RSD-D, please read all instructions and warnings in the technical
documents and on the inverter system itself as well as on the PV array.  Be aware that installation of this equipment includes the risk of electric shock.  Do not touch any live parts in the system, including the PV array, when the system has been
connected to the electrical grid.  Ensure the PV module and inverter have been disconnected before installing an RSD-D.
 Be sure to verify the voltage and current specifications of your PV module match with those of the RSD-D.
 The maximum open circuit voltage of the PV module must not exceed the specified maximum input voltage of the APsmart RSD-D.
Additional installation components from APsmart
· DC extension cable (sold separately)
Required parts and tools to complete the installation
In addition to your PV array and its associated hardware, you will need a torque wrench and a Phillips screwdriver.

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RSD-D INSTALLATION

Step 1: Install the RSD-D.

OUTPUT-

INPUT2+

INPUT1+

OUTPUT+

INPUT2-

INPUT1-

Mounting brackets

Buckle RSD-D onto the PV module frame. A. Back buckle

B. Front buckle

NOTE: Do not place the RSD-D (including DC connectors) where exposed to the sun, rain or snow, even gap between modules. Allow a minimum of 3/4''(1.5cm.) between the roof and the bottom of the RSD-D to allow proper air flow.

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RSD-D INSTALLATION
Step 2. Connect the INPUT1 connectors of the RSD-D to the first PV module junction box and connect the INPUT2 connectors to second PV module, the device DC output voltage is within the range of 1.2 ~ 2v.
NOTE: Do not short-circuit the RSD-D output connectors, otherwise it will be damaged. RSD-D cable length
Note: The output cable length of triad junction box PV module should be no less than 1.2m.
1.2m
Note: The output cable length of integrated junction box PV module should be no less than 0.9m.
0.9m

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RSD-D INSTALLATION
NOTE: When installing RSD-D cable, the bending radius of the cable near the casing must be greater than 50 mm.
Step 3: Connect the output ports of two adjacent RSD-Ds in series and then connect to the inverter with a self-made DC extension cable.
NOTE: Do not connect homerun to inverter before finishing all strings connections and tests. WARNING: When connecting the RSD-D to only one PV module, use INPUT1 port ONLY, then short both terminals of INPUT2 directly or by extension cable, otherwise the RSD-D may be damaged. The DC output voltage remain same. NOTE: Please use the same type of DC connector as the RSD in the system. The RSD damage caused by using different type of DC connector will not be covered by the warranty.

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TRANSMITTER-PLC INSTALLATION

Note: If there is only one core needed, connect using Core 1 terminal.
Transmitter-PLC power supply must be on same AC branch circuit as inverter to meet rapid shutdown requirements. During operation, the Power LED should be lit and the Signal LED should be blinking. If the TransmitterPLC fails to work, the Signal LED will not be blinking. If the Power LED is also not lit, check the power supply first. Note: Install the RSD-D before powering on the Transmitter-PLC. · Mount Transmitter-PLC and power supply on DIN rail · Connect DC leads from power supply to Transmitter-PLC · Connect single/dual core(Core 1 and Core 2) to Transmitter-PLC
Place rapid shutdown system label no more than 1m (3ft) from Transmitter-PLC or AC disconnect if not at same location.

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TRANSMITTER-PLC INSTALLATION

Note: Install the RSD-D before powering the Transmitter-PLC.
Note: The waterproof jacket and related accessories are not configured before delivery and customers need to buy by themselves.

· Pass either positive or negative cables through cores (either both positive cables or both negative cables. Do not use one positive and one negative cable.)
· Connect wires to AC side of power supply

Max number of Strings Per Core :
DC cable Diameter(without connector) 29mm Core 11mm Core

5.9mm 15 6

6.35mm 15 5

7mm 14 4

8.6mm 10 2

Max string length : 30 modules Max current per core : 150A Max cable length from inverter(+) to inverter(-) : 1000ft (300m)

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TRANSMITTER-PLC INSTALLATION
Drilling Guide for .75" Conduit

Drilling Guide for 1" Conduit

Note: The Outdoor Kit was not punched before delivery and customer need to make it themselves according to the actual situation. The figure is only for reference.

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TECHNICAL DATA--RSD-D

Model Input Data (DC) Range of Input Operating Voltage Maximum Cont. Input Current (Imax) Maximum Short Circuit CurrentIsc Output Data (DC) Range of Output Operating Voltage Maximum Output Current Maximum System Voltage Maximum Series Fuse Rating Mechanical Data Operating Ambient Temperature Range Dimensions (without cable & connectors) Cable Length Cable Cross Section Size Connector Enclosure Rating Over Temperature Protection Features & Compliance Communication
Safety Compliance
EMC Compliance

RSD-D-15

RSD-D-20

8-65V Per Channel

15A Per Channel

20A Per Channel

25A

16-130V

15A

20A

1000V/1500V

30A

-40 oF to +167 oF (-40 °C to + 75 °C) 5.5" x 2" x 0.8"(140 mm x 50.6 mm x 20 mm)
Input 500mm/Output 2400mm TUV:4mm²/UL:12AWG
Stäubli MC4 PV-KBT4&KST4 or Customize NEMA Type 6P/IP68 Yes

PLC
NEC 2017 & 2020 (690.12); UL1741; CSA C22.2 No. 33017; IEC/EN62109-1
FCC Part15; ICES-003

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TECHNICAL DATA--TRANSMITTER-PLC

Model MMaaiinn eelleeccttrriiccaall ddaattaa Input Voltage Input Current Communication Power Supply Residentialoptional Commercialoptional Core data Max. Current Max. System Voltage Internal Opening for Wires/Outside Dimensions Max. Supported PV Modules per String 3N0ummboedruOlefsStrings Per Core DC Cable Diameter(without connector) 29mm Core 11mm Core Environmental Temperature Structure data Dimensions (W x H x D) Enclosure Environmental Rating Features & Compliance Safety Compliance EMC Compliance

Transmitter-PLC

12VDC 0.8A PLC

85-264VAC Input, 12VDC Output, 90 mm x 17.5 mm x 58.4 mm

180-550VAC Input, 12VDC Output, 125.2 mm x 32 mm x 102 mm

29mm Core

11mm Core

150A Per core

75A Per core

1500VDC

~29mm/65mm

~11mm/35mm

30 modules

30 modules 5.9mm
15
6

6.35mm 15 5

7mm 14 4

8.6mm 10 2

-40+100

90 mm x 35 mm x 40 mm IP30

NEC 2017 & 2020 (690.12); UL1741; CSA C22.2 No. 330-17 FCC Part15; ICES-003

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TECHNICAL DATA--TRANSMITTER-PLC-OUTDOOR KIT

Model MMaaiinn eelleeccttrriiccaall ddaattaa
Input Voltage Input Current Communication Power Supply Residentialoptional Commercialoptional Core data 2M9amx.mCuCrroernet 1M5a0xA. SPyesrtecmoreVoltage 1In5t0e0rnVaDl COpening for Wires/Outside Dimensions Max. Supported PV Modules per String 3N0ummboedruOlefsStrings Per Core
30 modules DC Cable Diameter(without connector)
29mm Core Environmental Temperature Structure data Dimensions (W x H x D) Enclosure Environmental Rating Features & Compliance Safety Compliance EMC Compliance

Transmitter-PLC-Outdoor Kit

12VDC 0.8A PLC

85-264VAC Input, 12VDC Output, 90 mm x 17.5 mm x 58.4 mm 180-550VAC Input, 12VDC Output, 125.2 mm x 32 mm x 102 mm
150A Per core 1500VDC
~29mm/65mm 30 modules

5.9mm 15

6.35mm 15

7mm 14

8.6mm 10

-40+60
198.5 mm x 298 mm x 179 mm IP30

NEC 2017 & 2020 (690.12); UL1741; CSA C22.2 No. 330-17 FCC Part15; ICES-003

600 Ericksen Ave NE, Suite 200 Seattle, WA 98110 | +1-737-218-8486 | +1-866-374-8538 | support@APsmartGlobal.com | APsmartGlobal.com
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