KAIVAC MANUALXCU Battery Operated Compact Cleaning System Instruction Manual

Instruction Manual for KAIVAC models including: MANUALXCU Battery Operated Compact Cleaning System, MANUALXCU, Battery Operated Compact Cleaning System, Operated Compact Cleaning System, Compact Cleaning System, Cleaning System, System

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Kaivac Product Manuals and Service Materials

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MANUALXCU 120823

P/N: MANUALXCU www.kaivac.com

&UPNAIVRATSCM®OAPNEURAATLOR

REVISION SHEET FOR MANUALXCU

Revision Sheet

Release No. 1 2 3 4 5 6

Date 03/11/20 06/18/20 06/22/21 07/15/21 01/25/2022 01/18/24

Revision Description Initial design/release of MANUALXCU
Edit to 4.1, 4.2 and 4.3 Update to branding of MANUALXCU
Battery Warning Update Battery Information Update Manual Update, Battery Information, Part Numbers, Images

NOTE: Specifications and parts are subject to change without notice
Kaivac, Inc. 2680 Van Hook Ave. Hamilton, OH 45015

Do not attempt to operate the machine before reading and understanding the manual. Pay close attention to all WARNINGS, CAUTIONS and NOTES. Failure to do so may cause serious injury and extensive machine damage

Customer/Technical Support 1-800-287-1136

OPERATOR & PARTS MANUAL - TABLE OF CONTENTS
1.0 Getting Started
1.1 PRODUCT IDENTIFICATION .................................................................................................. 5 1.2 WARRANTY REGISTRATION .................................................................................................. 5 1.3 LIMITED WARRANTY PROTECTION PLAN .................................................................................. 6 1.4 SAFETY PRECAUTIONS: CORDED UNITS ONLY............................................................................ 7 1.4 SAFETY PRECAUTIONS: CORDED (CONTINUED) .......................................................................... 8 1.5 SAFETY PRECAUTIONS: BATTERY OPERATED UNITS ONLY.............................................................. 9 1.5 SAFETY PRECAUTIONS: BATTERY OPERATED (CONTINUED) .......................................................... 10 1.6 BATTERY INFORMATION.................................................................................................... 11 1.7 GROUNDING INFORMATION................................................................................................12 1.7 GROUNDING INFORMATION (CONTINUED) ..............................................................................13
2.0 Operation
2.1 BATTERY DOC AND CHARGING............................................................................................ 14 2.2 TOOL ARRANGEMENT...................................................................................................... 15 2.3 PREPARATION FOR USE................................................................................................... 16 2.3 PREPARATION FOR USE (CONTINUED).................................................................................. 17 2.4 FILLING THE UNIT.......................................................................................................... 17 2.5 EMPTYING VACUUM TANK................................................................................................. 18 2.6 UNIVAC® OPERATION ..................................................................................................... 19
3.0 Maintenance
3.1 MACHINE MAINTNENCE ................................................................................................... 20 3.2 QUICK CHANGE POWER PACK (BATTERY) ELECTRICAL DIAGRAM.................................................... 21 3.3 AC CORDED ELECTRICAL DIAGRAM...................................................................................... 22
4.0 Troubleshooting
4.1 TROUBLESHOOTING........................................................................................................ 23 4.2 TROUBLESHOOTING (CONTINUED)....................................................................................... 24 4.3 TROUBLESHOOTING (CONTINUED)....................................................................................... 25 4.4 TROUBLESHOOTING TIPS ................................................................................................. 26
5.0 Parts Diagrams and Specification
5.1 VACUUM TANK ASSEMBLY PARTS DIAGRAM ............................................................................ 27 5.2 VACUUM HEAD ASSEMBLY PARTS DIAGRAM ............................................................................ 28 5.3 QUICK CHANGE POWER PACK (BATTERY) ASSEMBLY PARTS DIAGRAM ............................................. 28
www.kaivac.com ©2024 Kaivac, Inc. All Rights Reserved

1.1 PRODUCT IDENTIFICATION
UNIVAC® (CORDED)

1.0 Getting Started

UNIVAC® (BATTERY)

1.2 WARRANTY REGISTRATION
Thank you for purchasing a Kaivac product. Please take a few moments to register your product at kaivac.com/warranty. Why register? · Ensure your warranty coverage · Simplify warranty service in the future with your information on file · Be the first to know about upgrades, issues, new options and special offers.
Customer/Technical Support 1-800-287-1136

1.3 LIMITED WARRANTY PROTECTION PLAN

1.0 Getting Started

5 YEAR TROLLEY/TANK AND 1 YEAR PARTS AND LABOR (EXCLUDING BATTERY) Kaivac warrants to the original purchaser/user that the vacuum tank and bucket body are free from defects in workmanship and materials under normal use for a period of Five Years, and the battery interface and components (excluding Lithium-ion battery), vacuum motor, and spray system are free from defects in workmanship and materials under normal use for a period of One Year. This warranty does not include accessories or wear items. Items EXCLUDED from coverage: Squeegee blades and wheels, hoses, seals, gaskets, cords, casters, HEPA filter cartridges, chemical feed caps, spray gun, GFCI, vacuum wand assembly and other accessory tools.
· Please Note: using inappropriate chemicals constitutes misuse of these machines. These machines are not
meant to be used with high-foaming or corrosive chemicals. Please check with your distributor or with Kaivac if you have questions about your chemical.
Battery Program Details
· Battery Warranty covers 2 years on a defective Battery.
· Battery Warranty covers the replacement of the Battery unit.
· Battery replacement remains under Warranty only for the remaining Warranty period of the original Battery unit (for a maximum of 2 years from the date of purchase of the machine.
WARRANTY LIMITATIONS:
· This warranty does not assume responsibility for damage or faulty performance caused by misuse or abuse,
or where repairs or modifications have been made or attempted. Kaivac will make the final determination on whether the damage falls under this limited warranty for manufacturer's defects.
· The following actions constitute misuse or neglect of the battery that void the warranty of the battery:
Any modifications to Kaivac equipment may nullify any warranty Improper installation of the Quick Change battery Exposure to temperatures above and below the battery limits Use of any charger besides the supplied Kaivac® charger Dropping the battery box Long term storage of the battery without maintaining a battery charge of 25 to 40% capacity Removal of the vaccum motor cord strain relief will void warranty. Do not remove the strain relief.
· Under no circumstances will Kaivac be liable for any loss, damage, expenses or consequential damages arising
in connection with the use or inability to use Kaivac's product. This warranty is in lieu of any other warranty expressed or implied, including any warranty of merchantability or fitness for a particular purpose.

Page 5

1.0 Getting Started
1.3 SAFETY PRECAUTIONS: CORDED UNITS ONLY
IMPORTANT SAFETY INSTRUCTIONS -- SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING (THIS APPLIANCE)
When using an electrical appliance, basic precautions should always be followed, including the following:
To reduce the risk of fire, electric shock, or injury:
· Turn off the unit before unplugging. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
· Connect to a properly grounded outlet only. Do not remove ground pin. See Grounding Instructions below. · DO NOT allow to be used as a toy. Close attention is necessary when used by or near children. · Use only as described in this manual. Use only manufacturer's recommended attachments. · Inspect cord prior to use. Do not use with damaged cord or plug. If appliance is not working as it should, has been
dropped, damaged, left outdoors or dropped into water, return it to a service center. · DO NOT handle plug or appliance with wet hands. · DO NOT pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do
not run appliance over cord. Keep cord away from heated surfaces. · DO NOT unplug by pulling on cord. To unplug, grasp the plug, not the cord. · DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything
that may reduce air flow. · Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts. Turn off all controls
before unplugging. · Use extra care when cleaning on stairs. · DO NOT use to pick up flammable or combustible liquids such as gasoline, or use in areas where they may be present. · DO NOT pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes. · If using extension cord with appliance, make sure the connection is above the floor and away from exposure to liquid. · Keep all connections dry and off the ground. · To reduce the risk of injury, close supervision is necessary when a product is used near children. · Stay alert - watch what you are doing. · Keep operating area clear of all persons. · The Kaivac shall be disconnected from mains during cleaning or maintenance and when replacing parts or converting
the machine to another function. · DO NOT overreach or stand on unstable support. Keep good footing and balance at all times. · DO NOT operate without the float installed. If float is removed, reinstall by screwing back into place. · Keep the cord away from heated surfaces. · DO NOT use without dust bag and/or filters in place. · This product comes with a grounded attachable extension cord. If damaged, replace with equivalent cord. This cord
must be attached and mechanically secured using the provided cord connector to use the equipment. · DO NOT operate the product when fatigued or under the influence of alcohol or drugs. · Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls. · Follow the maintenance instructions specified in the manual. SPRAY SYSTEM WARNINGS (ONLY): · DO NOT spray liquid from the Kaivac onto electrical outlets or any electrical devices. · Risk of injection or injury to persons - DO NOT direct discharge stream at persons. · INJECTION HAZARD: Equipment can cause serious injury if the spray permeates the skin. Do not point the gun at
anyone or any part of the body. In case of permeation, seek medical aid immediately. · THIS SYSTEM IS CAPABLE OF PRODUCING 500 PSI (3447 kPa). To avoid rupture and injury, do not operate this pump
with components rated less than 500 PSI (3447 kPa) working pressure (including but not limited to spray guns, hose, and hose connections); and before servicing, cleaning or removal of any part, shut off power and relieve pressure.

Customer/Technical Support 1-800-287-1136

Page 6

1.0 Getting Started
1.3 SAFETY PRECAUTIONS: CORDED (CONTINUED)
· High pressure cleaners shall not be used by children, persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge or untrained personnel. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
· This product may also have been provided with a ground fault circuit interrupter built into the power cord. If replacement of the plug or cord is needed, use only identical replacement parts.
· Test the ground fault circuit interrupter (GFCI) before each use. · Personal Protective Equipment (PPE): It is recommended to wear proper personal protective equipment as required
by the chemical product label instructions used in conjunction with the appliance.
FOR INDOOR USE ONLY
INTENDED FOR COMMERCIAL USE
To Reduce the Risk of Electric Shock -- Do not expose to rain or water. Store indoors.

Page 7

1.0 Getting Started

1.4 SAFETY PRECAUTIONS: BATTERY UNITS ONLY
IMPORTANT SAFETY INSTRUCTIONS -- SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING (THIS APPLIANCE) IMPROPER
USE OF PRODUCT CAN RESULT IN SERIOUS INJURY.
When using an electrical appliance, basic precautions should always be followed, including the following:
To reduce the risk of fire, electric shock, or injury:

General Warnings: · For commercial or residential use.
· DO NOT allow to be used as a toy. Close attention is necessary when used by or near children. · Use only as described in this manual. Use only manufacturer's recommended attachments. · Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts. Battery/Electrical Warnings: · ONLY USE with Kaivac, Inc. battery, and charger, CHARG36V series. · Use appliance only with specifically designated battery packs. Use of any other battery packs may create a risk of injury of
fire.
· When charging, make sure charger has at least 6 inches of clearance on all sides for adequate air flow. · DO NOT charge batteries outdoors. · DO NOT attempt to repair, service or modify the batteries or charger. Contact Kaivac Technical Support with any issues. · DO NOT short-circuit the battery or charger terminals with conductive items such as paper clips. This can deliver high
current, resulting in heat and fire. · Keep sparks and flames away from batteries. · DO NOT crush, drop, incinerate or damage the Battery. Do NOT use a Battery that has been damaged in any way. DO NOT
incinerate the battery even if it is non-working or severely damaged. The battery can explode in a fire. · DO NOT expose a Battery or appliance to fire or excessive temperature. Exposure to fire or temperature above 2650F (1300C)
may cause explosion. · DO NOT use or store the NTC System or Battery in refrigerated areas, in enviorments when the battery is in direct contact
with liquids, or near flammable or combustible materials. · DO NOT charge or store Battery for extended time (1 month or more) in temperatures below 400F (40C). · If fumes smelled from battery, discontinue use immediately, place inside a metal canister in a well-ventilated area. · Prevent unintentional starting. Ensure the switch is in the off-position before connecting to battery, picking up or carrying
the appliance. Carrying the appliance with your finger on the switch, or energizing an appliance that has the switch on invites accidents.
· Disconnect the battery from the appliance before making any adjustments, changing accessories, or storing appliance. Such preventive safety measures reduce the risk of starting the appliance accidentally.
· When battery is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
· Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
· Do not use a battery or appliance that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
· If unit is smoking or sparking, move outside to a fire-safe location immediately. If possible, disengage battery from unit, notify management, and call Kaivac Technical Support at 800-287-1136.
Charger/Electrical Warnings: · Connect charging cord to a properly grounded outlet only. See Grounding Instructions. · DO NOT plug in Charger while Vacuum Head is in ON position. It may damage the system. · Follow all charging instructions and do not charge the battery or appliance outside of the temperature range specified in the instructions. Charging improperly or at temperatures outside of the specified range may damage the battery and increase the risk of fire.
· DO NOT leave charger plugged in when not in use.
· DO NOT operate charger if it has received a sharp blow, been dropped, or damaged in any way. · DO NOT use charger if it has a damaged cord or plug. DO NOT carry charger by cord. · DO NOT pull on charger cord to unplug. Grasp and pull the plug, not the cord. · DO NOT handle charger, including charger plug and charger terminals, with wet hands while charger is plugged in or while
inserting plug into electrical outlet.

Customer/Technical Support 1-800-287-1136

Page 8

1.0 Getting Started
1.4 SAFETY PRECAUTIONS: BATTERY OPERATED (CONTINUED)
Vacuum and operation warnings: · NO COMBUSTIBLES! Sparks inside the motor can ignite flammable vapors or dust. Do not use near combustible liquids and gases, or to pick up explosive dusts or gasoline. Do not pick up anything that is burning or smoking such as cigarettes or hot ashes. · DO NOT plug Battery in while Vacuum Motor is in ON position. It may damage the system.
· CHECK FLOAT on Vacuum Motor and clean before each use. Clogged screen may lead to loss of suction. · DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that
may reduce air flow. · Use extra care when cleaning on stairs. · DO NOT use without Vacuum Motor Float Cage in place. SPRAY SYSTEM WARNINGS (ONLY): · Do not spray liquid from the Kaivac onto electrical outlets or any electrical devices. · Risk of injection or injury to persons - do not direct discharge stream at persons. · INJECTION HAZARD: Equipment can cause serious injury if the spray permeates the skin. Do not point the gun at
anyone or any part of the body. In case of permeation, seek medical aid immediately. · This system is capable of producing 500 PSI (3447 kPa). To avoid rupture and injury, do not operate this pump with
components rated less than 500 PSI (3447 kPa) working pressure (including but not limited to spray guns, hose, and hose connections); and before servicing, cleaning or removal of any part, shut off power and relieve pressure. · High pressure cleaners shall not be used by children, persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge or untrained personnel. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
QUICK RELEASE INSTRUCTIONS
1. To disconnect the motor from the Power Pack, push the button on the electrical connector and pull toward you to disengage the motor electrical cord from the Power Pack.
2. Then to remove the Battery from the unit, while standing at the rear of the nit, grab the Battery by the handle and lift it up away from the unit.
3. To reconnect the Power Pack to the motor, insert the motor electrical connector into the Battery Pack outlet, aligning the key features of the electrical connector into the outlet key-way. Press the connector into the outlet until it clicks to lock into place.
Personal Protective Equipment (PPE): It is recommended to wear proper personal protective equipment as required by your Chemical product label instructions used in conjunction with the appliance. Refer to the Kaivac label on Kaivac chemical products.

WARNING -- To Reduce the Risk of Electric Shock -- Do not expose to rain or water. Store indoors.

Page 9

1.5 BATTERY INFORMATION

1.0 Getting Started

Keep Batteries at Room Temperature: Store between 32 and 113 degrees F (00C to 450C). Avoid battery exposure to extreme temperatures. If shelving battery longer than (1) month, then deplete battery to 50% charge (two bars on the battery indicator).
Batteries Lose Capacity Over Time: Batteries naturally deteriorate over time whether being used or not. If battery use instructions are properly followed, batteries deteriorate at a rate of 10% run time per year.
Fully Discharge vs. Partial Discharge and the Effect on Battery Cycles: Unlike lead acid batteries typically used in auto scrubber, the Kaivac Battery is not damaged by fully discharging. The BMS (Battery Management System) has a cutoff voltage of 30V which protects the Battery from experiencing full discharge. Running the Battery to full discharge will reduce the amount of charge cycles. The expected hours of use are approximately 600 hours. For example, if running to full discharge, you would expect 400 cycles. If you run to 80% discharge, then you would expect to get more cycles (500 cycles). With dual batteries make sure to alternate batteries per charge for full life capacity.
Extended Storage: It is recommended to discharge to 50% capacity (two bars on the battery indicator) and store in a cool location (between 320F to 1130F or 00C to 450C). To avoid battery impact, store battery laying down on its side on lowest shelf, and secured. If battery is dropped or experiences an impact, discontinue use and replace. Using a damaged battery can result in damage to the unit.
Battery Gauge: The Kaivac Batteries come with a built-in Battery Gauge or "Fuel Gauge" which shows the approximate run time for the current charge remaining.

Disposal: Rechargeable batteries eventually wear out. When your Kaivac Battery run time is less than 55% (i.e. 50 minutes for non-quick change and 33 minutes for Quick Change batteries), then we recommend replacing your battery.

DO NOT DISCARD BATTERY INTO TRASH! Doing so can lead to a fire. It is important to recycle your old batteries at your local recycling facility or by calling 1-800-USA-CLEAN (1-800-872-2532) and selecting Option 3.

Battery Specifications Weight Body Material Dimensions (H x W x D) Voltage Battery Capacity Battery Current Battery Type Approx. Run Time BOL (Beginning of Life) Approx. Run Time EOL (End of Life) Battery Box Receptacle Run Time Hour Meter Approx. Charge Cycles Cut off Voltage (fully discharged)

With Box, 11 lbs. (4,9 kg) Injection Mold Polypropylene 18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm) 36V DC 15 A-hr 15 A DC Lithium-Ion 60 minutes 35 minutes (discontinue use and take to recycling center) IP65 / IP67 (not required for UL) Acts as "odometer for battery" and runs only when motor switch is ON 400 @ 100% discharge / 500 @ 80% discharge 30V

Charger Specifications

Approx. Charge Time Charger Amps Charge Voltage Charger Voltage Charging Robustness Battery Charge Memory Battery Charge Gauge Approx. Charge Cycles

5 hours 4 Amps 42V DC 110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet) No special instructions None Yes, LED Indicator 400 @ 100% discharge / 500 @ 80% discharge

Storage/Inventory: Storage & Operation Ambient Temp Storage & Shipping Charge

320F (00C) to 1130F(450C) 40-60% Charge (35-38VDC)

Customer/Technical Support 1-800-287-1136

Page 10

1.6 GROUNDING INFORMATION

1.0 Getting Started

Grounding: Corded Units
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION (for spray systems only)
This machine was supplied with a ground-fault circuit-interrupter(GFCI) built into the plug of the power-supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection.
This appliance is for use on a nominal circuit and has a grounding attachment plug. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local DOE and ordinances.
WARNING Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician.

This product comes with a grounded attachable extension cord. If damaged, replace with Kaivac® (OEM) cord, or if necessary an equivalent cord rated 120V, 15 amps, 3-wire, 14 GA. This cord must be attached and mechanically secured using the provided cord connector to use the equipment.

Grounding: Battery Units

GROUNDING INSTRUCTIONS
The charger must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having equipment grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance if it will not fit the outlet; have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal circuit and has a grounding attachment plug. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.

Page 11

1.6 GROUNDING INFORMATION (CONTINUED)

1.0 Getting Started

Make sure your extension cord is in good condition and is the correct size for your appliance. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. An undersized extension cord will cause a drop in line voltage resulting in loss of power and overheating.

Use only three-wire outdoor extension cords that have three-prong grounding receptacles that accept the appliance's plug.

To reduce the risk of personal injury due to a loose electrical connection between the appliance's plug and extension cord, firmly and fully attach the appliance plug to the extension cord. Periodically check the connection while operating to ensure it is fully attached. Do not use an extension cord that provides a loose connection. A loose connection may result in overheating, fire, and increases the risk of a burning.

To reduce the risk of disconnection of the appliance cord from the extension cord during operations: · Make a knot as shown in Figure 1 below:

CORD SET

Figure 1 - Method of securing the appliance cord to the extension cord set APPLIANCE CORD

(A) TIE CORD AS SHOWN

(B) CONNECT PLUG AND RECEPTACLE

Table 1 - Minimum gauge for extension cords

Ampere rating

Volts

Total length of cord
7.62 m (25 ft) 15.24 m (50 ft) 30.48 m (100 ft) 45.72 m (150 ft)

More than, A Not more than, A

120 V --

0.82 (18)

mm² (AWG)

1.3 (16)

2.1 (14)

0.82 (18)

1.3 (16)

2.1 (14)

3.3 (12)

0.82 (18)

1.3 (16)

2.1 (14)

3.3 (12)

Customer/Technical Support 1-800-287-1136

Page 12

2.1 BATTERY HOUSING AND CHARGING

Lower battery down into the battery housing.

Flip the Splash Cover over the battery top.

Connect the plug from the battery housing into the vacuum motor plug.

2.0 Setup/Assembly

To charge the battery, keep the battery in the battery housing. Locate the cord wrapped around the cleats connected
to the battery housing, plug into an outlet to begin charging.

Push key IN and rotate counter clockwise to Unlock.

Key needs to be in
unlock position to remove.

Once in place, turn key clockwise to OFF to lock in place.

Page 13

2.2 TOOL ARRANGEMENT
Spreader (MFHNDLSA)

2.0 Setup/Assembly
*Corded Only* Power Cord (EXT15)
Vac Wand (OFVW1P) With GRTBRUSH (OFVW1PGB)

Squeegee Head (CVS12SFS)
Customer/Technical Support 1-800-287-1136

Page 14

2.3 PREPARATION FOR USE
1. Unplug the charger from the battery if applicable.
Avoid getting water on the machine.
2. Check all hoses and spray lines for damage prior to use. If damage is found, do not continue until proper repairs are completed.
3. Lift the top of the vac head off the machine. Fill machine with clean, cold water.
4. Clean and spray the Float Cage located inside the Vaccum Head. Ensure Float Cage is in place. Clean regularly
Do not use if Float Cage is not in place.
6. Check machine for all tools and supplies needed to complete task. See Tool Arrangement in Section 2.2 of this manual.
7. If using chemical, locate the vac head and remove to reveal inside of tank. Insert chemical pouch into the tank. If using a chemical jug, ensure proper dilution of chemical is used.

2.0 Setup/Assembly

Page 15

2.3 PREPARATION FOR USE (CONTINUED)

8. If using a cleaning product that foams, use a foam inhibitor to cut excess. Pour 2 capfuls of inhibitor in the Vac Hose with Vac running to coat inside of Hose.
9. If corded, plug in machine and test GFCI (Ground Fault Circuit Interrupter) to ensure it is working properly. You are now ready.

Reset

10. If using a battery unit, ensure the battery is fully charged. Power on the Vac Head and you are now ready to begin.
2.4 FILLING THE UNIT
CAUTION: Before filling with solution, ensure the spigot is in the "OFF" position.

2.0 Setup/Assembly

Fill the tank with water and recommended amount of Kaivac approved Chemicals. Follow the proper dilution instructions on bottles or dispenser. For accuracy and convenience, use Kaivac proportioned
chemical packets.

TIP: IF A CHEMICAL IS BEING USED, USE ONLY THE RECOMMENDED DILUTION.
Customer/Technical Support 1-800-287-1136

Page 16

2.5 EMPTYING VACUUM TANK

2.0 Setup/Assembly

If the Vacuum Motor shuts off before the job is complete, the Vacuum Tank may be full and need to be emptied. Lift the Vacuum Motor to check liquid level inside the Vacuum Tank. If unit is full or your job is complete, follow the instructions below to empty Tank into appropriate sink/drain.

To begin the dumping process, you must first press down on the Cap and turn counter-clockwise

PRESS DOWN
TURN

Once cap is removed, lower Dump Hose into appropriate sink/drain.
To prevent an accidental
spill or overflow from the Dump Hose, be careful to keep hose end upright until it is over sink/drain.

Before starting each new cleaning process, remove Filter Bag, dump any debris out, spray clean, and then replace back into the Filter Bag Frame.

FILTER
BAG HOLDER

Page 17

2.6 UNIVAC® OPERATION

2.0 Setup/Assembly

Cleaning with OmniFlex Dispense-and-Vac mode is better, safer and faster than cleaning with a mop. You apply fresh cleaning solution to the floor, spread and lightly brush into grout lines, then vacuum away all soils and liquids.

After the unit has been filled with the appropriate amount of water/chemical, turn the Spigot handle counter clockwise to MAX position.
Beginning at the rear of the area, begin dispensing solution, moving towards the front of the area. Park unit so that it blocks entry to area.
Start
Backk of
area

FFronntt
End off areaa
Turn Vacuum Motor to ON. Attach Vacuum Wand to Vacuum Hose (if not already connected).

Turn Spigot clockwise to the OFF position. Use Spreader Tool in back-and-forth motion to cover floor with cleaning solution. *Agitate Spreader Tool over troubled or extra soiled areas to get a deeper clean*
Slap & Tap: Once Vacuuming is complete, keep motor
running. Slap Vacuum Wand on floor 3-4 times to dislodge debris from squeegee head. Then, invert Wand and Tap 4-5 times to dislodge any fluids or substance from Wand.

Slap!

Tap!

Vacuum floor surface diagonally to grout lines, reaching under shelves, seating etc.
Customer/Technical Support 1-800-287-1136

Then Turn OFF Motor. Page 18

3.1 MACHINE MAINTENANCE

3.0 Maintenance

Always unplug machine before accessing electrical component.

ITEM

PROCEDURE

Floor Squeegee

· Check condition of squeegee blades and wheels on the floor tool. · Rough floor surfaces will cause the blades and wheels to wear out
more quickly. Replace as necessary.

Spray Gun

· Check spray pattern. If spray pattern will not pinpoint, clean orifice by removing it with an Allen wrench and flushing. Replace if needed.
· If nozzle becomes difficult to move from high to low pressure, lubricate nozzle with lithium grease.

Pressure Hose Water Tank
Vacuum Tank
Leaks Electrical System Vacuum Wand
HEPA Filter

· Wipe clean after each use. · Check for cuts or frays in the hose jacket, particularly at the end of
the fittings. Replace hose if cuts are found. · Check condition of filter in water tank. Clean as needed. · Empty the water tank to prevent mildew and bacteria growth. Empty
tank by dipping the vacuum hose into the water tank and transferring the water to the vacuum tank. · Empty and flush vacuum tank. · Clean and disinfect. · Check the float shutoff screen to be sure it is not blocked or dirty. A plugged filter screen restricts airflow and results in reduced suction. · Be alert for leaks around hoses, fittings, spray wand, tanks or elsewhere. · Discontinue use until leaks are repaired. · The ground fault circuit interrupter (GFCI) must be tested before each use. · Electrical cord must be inspected for tears or cuts in the insulation. · Use a wire or coarse brush with acid cleaner to remove residue from threads on the coupling and coupling nut. Apply grease when done. · Replace every 3-6 months depending on use.

Float Cage

· Ensure cage is sprayed and cleaned daily to remove debris.

Page 19

3.0 Maintenance
3.2 DC QUICK CHANGE POWER PACK (BATTERY) ELECTRICAL DIAGRAM

+ +
+ -

36VDC Baery Pack
CHARGE INDICATOR

Baery Housing Assembly

+ +

3-wire SJT cable with C19
connector
14 GA (+)

3-wire SJT cable with C20
connector
14 GA (+) 14 GA (+) 14 GA (-)

Vacuum Motor Head Assembly

I/O
IN 13

OUT 14

MAGNETIC SWITCH

14 GA (+)

USB JACK
-

14 GA (+)

14 GA (-)

18 GA (-) 18 GA (+)

14 GA (-)

20 GA (-)

20 GA (+)

BMS
BATTERY PACK 36 VDC

20 GA (+)

18 GA (+) 18 GA (-)

+
14 GA (+)

-
14 GA (-)

2-wire SJT cable
Output: 42VDC 4A max

I.O.T

36V DC CHARGER

Data tracking device

Input: 120 VAC 1.4 Amps
2-wire SJT cable with IEC C7 connector

VACUUM MOTOR 36VDC 550W

Drawn By: Checked By: Date: Toleranc e:

Emma A John R. 02/05/2024

U nles s Otherwis e N oted

Associated Machines AUTOVACBATTS, AUTOVACBATTSI, ODVQCBATT, ODVQCBATTI, XCS008,
UV3D00. XCU004, XCU005,
Kaivac, Inc. 2680 Van Hook Ave. Hamilton, OH 45015
Omniflex 36VDC W/IOT

Siz e:
A
S c ale:

Pt. #
NA

Wiring Diagram
xxx
Sheet:
www.kaivac.com

Rev:
N
N of X

14 GA (+)

Customer/Technical Support 1-800-287-1136

Page 20

3.3 AC CORDED ELECTRICAL DIAGRAM

3.0 Maintenance

120VAC PLUG

White (N) Black (L)

INSIDE VAC HEAD
Black (N) Black (N)
Black (L)

Green (GND)

Green/Yellow Striped (GND)

VACUUM MOTOR

Black (L)

Page 21

4.1 TROUBLESHOOTING TIPS

4.0 Troubleshooting and Upkeep

· Poor Vacuum Pickup 1. Check Squeegee Blades. If blades are worn or damaged, replace Squeegee Head. 2. Clean float cage. 3. Check for leaks in the Vacuum Hose or Gasket. 4. Check for clogged Vacuum Hose. 5. Check to see if float ball was tripped.
· Vacuum Shuts Off Prematurely 1. Check Float Cage; clean if dirty. 2. Cleaning Chemicals may be producing too much foam. Use correct Chemicals.
· Other Issues? Contact Technical Support
Phone: United States and Canada: 1-800-287-1136 International: 1-513-887-4600

Email: info@kaivac.com
For Technical Support Contact Form go to: https://www.kaivac.com/contactus.php and choose Technical Support tab.

4.5 REPLACEMENT (MONTHLY)

The following tasks should be performed monthly to keep your system operating at peak performance.

REPLACE IF WORN
Check for worn squeegee blades. Worn blades cause streaking and loss of vacuum suction.

Unscrew cuff at end of Vac Wand, remove old head and replace
with new every 6-8 weeks for optimal performance.

IMPORTANT: If cuff is removed, ensure Brass Ring stays in place.
!

Customer/Technical Support 1-800-287-1136

Page 22

4.2 TROUBLESHOOTING

4.0 Troubleshooting and Upkeep

Always unplug machine before accessing electrical component

AREA
Electrical
Vacuum System Blow Dry System

PROBLEM POSSIBLE CAUSE

No Power to pump or vac motor Electrical burning smell TURN MACHINE OFF IMMEDIATELY.
No/Weak vacuum

Machine not plugged in Switch not "on" GFCI tripped Building circuit overloaded Switch wires loose
Connections loose
Vac motor brushes worn Vac motor hung up
Pump motor hung up
Vac tank full Squeegee blades or wheels worn Float shutoff screen dirty Float ball stuck Damaged hose Dump hose plug missing Access lid not right Vacuum hose plugged

Plug machine in
Check switches for "on"
Test and reset GFCI
Check and reset circuit
Disconnect power and check for loose wire Disconnect power and check for loose wire under panel Remove vac motor and repair
Release pressure on hose and jog vac switch, or replace Release pressure on hose and jog pump switch, or replace
Empty vac tank Replace wheels or blades and check periodically Spray off float screen to clean Tap float and release/clean Cut and repair/replace Contact dealer and replace Tighten lid hand tight Flush hose to remove debris

Too much liquid in vac hose Vac hose still wrapped Exhaust plugged Leak in vac tank
HEPA filter clogged

Allow air in when vacuuming Unwrap vac hose fully Clean exhaust port and HEPA filter
If repairable, clean and dry affected area and seal with silicone Remove HEPA filter and clean

Moisture from exhaust
No air flow Moisture from exhaust Suction, not blow action

Vac tank full Float shutoff missing Excessive foam in vac tank Hose disconnected Water in blow hose
Vacuum hose connected to vac tank

Dump vac tank Replace Use defoamer Reconnect hose Dry blow line
Reconnect to vac motor exhaust hose

Page 23

4.3 TROUBLESHOOTING

4.0 Troubleshooting and Upkeep

Always unplug machine before accessing electrical component.

AREA
High Pressure System

PROBLEM

POSSIBLE CAUSE
Out of water Gun nozzle plugged

No water from pump or low pressure

Air in pump (vapor lock) Gun orifice missing Water tank filter plugged In-line bowl filter plugged Bowl filter lid loose Pressure hose damaged Quick disconnect leaking Injector plugged

Bad fan pattern or pinpoint pattern on gun

Pulse hose damaged Regulator failed Hose kinked Seals in pump need replaced Debris in nozzle
Orifice damaged Out of chemical Safety cap not secure Chemical valve "off" Safety cap plugged Spray gun in wrong mode

Chemical Injection

System

No chemical flow

Metering tip plugged Injector plugged
Air entering system

Injector installed backwards

Kink in chemical line

SOLUTION
Fill water tank Remove orifice with Allen wrench and clean Use power prime technique Replace orifice Clean tank and filter Remove filter cover and clean Gently tighten bowl cover Repair or replace Tighten or replace Remove safety cap from chemical and blow small amounts of compressed air into line Repair or replace Replace Unkink and check for damage Remove and replace seals
Remove orifice with Allen wrench and clean Remove and replace
Refill chemical Check safety cap/tighten Check on/off valve
Replace cap
Make sure gun nozzle is pulled out away from gun chemical mode
Check metering tip for clog
Remove safety cap from chemical and blow small amounts of compressed air into line
Check for air entering system around chemical lines or injector If fluttering or pulsing sound can be heard while spraying or when machine is running, it is possible that your injector is in backwards. Remove; reinstall.
Replace chemical line

Customer/Technical Support 1-800-287-1136

Page 24

4.4 TROUBLESHOOTING

4.0 Troubleshooting and Upkeep

Always unplug machine before accessing electrical component.

AREA
Chemical Injection System continued Dump System Wheels and Casters
Squeegee Head

PROBLEM POSSIBLE CAUSE

Not enough chemical Chemical line blows off safety cap

Metering tip plugged Wrong metering tip Debris in injector

Water back flows into chemical bottle Dump hose will not empty tank

Bad seat on injector check valve
Bad safety cap
Dump hose cap not removed Clog in bottom of tank

Dump hose leaks Wheels will not roll; rubbing

Hose cut
Clamp loose Dump cap missing Flat tires Debris wrapped around axle Bearings tight Wheels too loose on axle

Floor streaks Squeegee head does not easily rotate when installed on wand Head will not stay on wand
Premature blade wear

Bearings falling out Worn blades or wheels Brass ring on wand not in groove Coupling nut too tight Coupling nut cracked
Brass ring worn Squeegee wheels worn

Sucks to the floor too tightly

Squeegee wheels worn

SOLUTION
Remove and clean
Check and replace per chart Remove safety cap from chemical and blow small amounts of compressed air into line Check injector o-ring or replace Replace safety cap Remove cap
Tip dump contents, remove debris If leak is less than 4" from tank side, cut and reattach, or replace Tighten hose clamp Replace cap Inflate tires to 30 p.s.i. Check for debris on axle
Grease bearings
Remove wheel, add washers to take up slack Replace bearing assembly
Replace wheels and/or blades Loosen coupling nut and re-position head on groove Loosen 1/2 turn Replace
Replace Check wheels for wear/ replace Check wheels for wear/ replace

Page 25

5.0 Parts Diagrams and Specifications
5.1 VACUUM TANK ASSEMBLY PARTS DIAGRAM

10 11 12

42 1

14 16

[P/N: VTOF11]

# PART NO.

PART DESCRIPTION

OSTOB2

OMNIFLEX MULTI PURPOSE POST - HOSE PORT

CLASP1Y

OMNIFLEX CLASP UPPER YELLOW

CSS209

8-32 X 3/4 ROUND HEAD MACHINE SCREW (AC ONLY)

CSS306 WASHER BONDED NEOPRENE 1/4ID X 5/8OD (AC ONLY)

OSTOB

OMNIFLEX MULTI PURPOSE POST

CSS322

10 X 3/4 PHL PAN HI-LO (AC ONLY)

CSS211

8/32 IN. INSERT FOR MOLDS (AC ONLY)

VHDTY

VAC HOSE DRIP TRAY

CSS208

8 X 1/2 SS TRUSS SCREW

PCSH OVTSHB CSS329
KMB22A EABT09 CSS44 OFCSTR GP0022 CSS364 OBAGY

POWDER COATED HANDLE OMNIFLEX VAC TANK SPIGOT HANDLE BRACKET
1/4-10 X 1 PLASTITE ZINC PAN TORX 30 OMNIFLEX SPIGOT BLACK PLASTIC
QUICK CHANGE INTERFACE W/ INTEGRATED CHARGER & IOT 1/4 FLAT WASHER
OMNIFLEX 3 INCH CASTER UNIVAC CHASIS FRAME
1/4-10 X 1 1/4 IN PLASTITE PAN TORX MESH BAG (YELLOW)

Customer/Technical Support 1-800-287-1136

Page 26

5.0 Parts Diagrams and Specifications
5.2 VACUUM HEAD ASSEMBLY PARTS DIAGRAM

1 2 3
4

6 7 8
10

5 9

[P/N: VM3D00]

# PART NO.

CSS17A

OVMHANLP

18AEMS2

ZD10MC

ZD10MR

ZD10MR36

ZD10BC

GA0002

CSS318

CVS26

ZD10

CSS313

ZD10B

HEPC02

ZD10TC

PART DESCRIPTION
8 SST SCREW 3/4 IN OMNIFLEX VAC MOTOR HANDLE BLACK LOW 18A ELECTROMAGNETIC SWITCH HEAVY DUTY
OMNI VAC MOTOR MIDDLE COVER OMNI VAC MOTOR MIDDLE RING OMNI VAC MOTOR MIDDLE RING -- 36V OMNI VAC MOTOR BOTTOM COVER FLOAT INTERFACE ASSEMBLY 5/6" SS PHILLIPS FOR ZD 10/FCINT
OMNIFLEX FLOAT BALL STAINLESS STEEL FLOAT CAGE SCREW #7 PANHEAD PHIL SS 1/2 IN
OMNI VAC MOTOR BASKET POWER CORD 22.5 IN - C20 MALE
OMNI VAC MOTOR TOP COVER

11 12

5.3 QUICK CHANGE POWER PACK ASSEMBLY PARTS DIAGRAM

[P/N: EABT09]

# PART NO.

HEPC01

CSS359

BINTPLUG

GP0008

CES12

HEPC00

HETR01

GP0009

GP0010

CSS322

HWS00

CSS359

HEBT00

EACG00

HWM004

HWM006

BINTBASE

HWM010

PART DESCRIPTION
C19 CABLE 10 X 3/4 FLAT HEAD FORMING SCREW
BATTERY BASE PLUG BATTERY CHARGER HOUSING
3/8 CONDUIT CLAMP CHARGER EXTENSION
IOT UNIT BATTERY CHARGER HOUSING LID
CORD WRAP/CLEAT 10 X 3/4 PHL PAN HI-LO 6 X 3/4 THREAD FORMING SCREW TORX 10 X 3/4 FLAT HEAD FORMING SCREW GUIDE RAIL FOR BATTERY 36V BATTERY CHARGER OSHAFT COLLAR 3/8
HERBIE CLAMP PLUG BASE
CABLE CLAMP 3/16 BLACK

2
17 3

13 12

18 10

9
4 7 8
5
6

Page 27

References

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