Projecta - Leaders In Power Management and Battery Maintenance Products | Projecta
Instruction Manual for Projecta models including: ICBDC, IDC25X, BM500-BT, ICBDC 12V 25A DC Power Management Board, 12V 25A DC Power Management Board, DC Power Management Board, Management Board, Board
Projecta 12V 25A DC Power Management Board | Projecta | My Generator
Aug 25, 2023 — SYSTEM INTRODUCTION. Projecta's range of 12V power management systems are ideal for Ute canopies, 4WD's and Caravans. ICBDC.
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DocumentDocument12V DC POWER MANAGEMENT BOARD P/No ICBDC SYSTEM INTRODUCTION Projecta's range of 12V power management systems are ideal for Ute canopies, 4WD's and Caravans. ICBDC includes a DC/DC charger with solar and alternator inputs along with an array of switches and sockets to manage your power needs. The board also features a convenient easy to read Bluetooth enabled LCD display to check the status of your auxiliary battery. Simply connect the battery positive and negative to the battery posts located in the enclosure of the board. SYSTEM COMPONENTS · LCD Battery Monitor with Bluetooth enabled APP · 500A Current Shunt · DC-DC Charger with MPPT Solar Controller · 5 x 20A Switches · Dual USB Socket (total 3.1A) ,PDJH · 2 x 50A Heavy Duty Connectors · Accessory and Merit Socket ,PDJH · Easily accessible fuse holders for each component · Low Voltage Disconnect ,PDJH PRODUCT DIMENSIONS ,PDJH 425mm 125mm ,PDJH ,PDJH ,PDJH 500mm ,PDJH 2 KEY FEATURES DC-DC CHARGER (IDC25X) Providing a 3 or 5 stage charge simultaneously from both solar and alternator inputs, this dual battery management system is ideal for many applications BATTERY MONITOR (BM500-BT) An intelligent and compact Bluetooth battery meter ideal for monitoring SOC% and general status. Check your battery status via the on-board LCD display or via phone APP SOCKETS & SWITCH PANEL Power and charge 12V devices with 2 USB sockets (total 3.1A), a merit socket and a cigarette lighter socket. 5 switches are included to control all your connections HEAVY DUTY INPUT/OUTPUT BATTERY CONNECTORS 50A Heavy duty connectors allow connection to appliances and to external solar CIRCUIT PROTECTION Outputs come pre-wired with individual fusing located on the front of the board for easy replacement Note: Manuals for IDC25X and BM500-BT can be found on the Projecta website: https://www.projecta.com.au ,PDJH ,PDJH 3 SAFETY WARNING · Projecta Power Boards require installation into a vehicle, canopy or trailer. If you are unsure or not confident in 12V systems, then it recommended that a qualified auto electrician is used. · Always disconnect car batteries before working on 12V systems. Never work with a live 12V system as this can cause injury, damage to the product or damage to the vehicle's electrical system. · Always use appropriate PPE when using power tools. · Keep children & pets away from the Projecta Power Board. · Use suitable gauge wiring when installing . If unsure then contact a qualified auto electrician. · Do not insert any body parts or tooling in the 12V components. · Install in a cool, dry, well-ventilated area. · Ensure any exposed wires are covered. · Ensure any input wiring is sufficiently insulated and protected from abrasion. · Ensure input cables are adequately fused. Follow the instructions in this manual or contact a qualified auto electrician for correct fuse sizing. To battery positive and negative terminals Note: It is recommended to install a circuit breaker or high current fuse and fuse holder in the positive line as close to the battery as possible. + - Rear Panel Figure 1 4 ,PDJH INSTALLATION INSTRUCTIONS Step 1: Remove Power Board from Box and dispose of packaging. Step 2: Remove the 12 x M5 bolts from the perimeter of the board. Step 3: Lift the front panel and secure the base bracket to the desired mounting location using bolts. It is recommended to use 4 x M8 vibration resistant fasteners See figure 2. Wiring instructions: Step 1: Connecting to battery Loosen the nuts on the positive (red) and negative (black) posts located on the inside of the board. Select the appropriate cable guage and attach the positive and negative cable (not supplied) from the battery to the positive (red) and negative (black) posts on the rear of the board. Ensure to add appropriate fusing. Feed the cable through the open grommet located on the side of the board. Tighten the connections securely. See figure 1. Step 2: Connecting Solar and Alternator input Ensure the input and solar connections are fitted with HD connectors that match those located on the side of the board, then plug them into matching connection. See image 3 on page 2. Note the solar input should be unregulated and externally fused. Step 3: Connecting the Switches The power board features 5 switches to control your output connections. Feed the open positive cable from the back of the switch (see wire B in wiring diagram below) through the closed grommet on the top or left side of the base bracket by cutting an opening in the grommet first. Wire to the positive side of the desired load (e.g light) and earth as necessary. Note maximum load per switch is 20A. Figure 2 5 ICBDC WIRING DIAGRAM 1 2 3 4 A 81110BL (+) POST B INVPOST10-RD SOLAR INPUT 81110BL 54380BL 52305 (-) POST INVPOST10-BK 5A C ALT INPUT D E 5mm F 6 1 20A 20A 7 2 20A 20A 8 3 20A 20A 9 4 20A 20A G 10 WAY FUSE BLOCK H APPROVAL SIGNATURE DATE CUSTOMER PRODUCT MANAGER 1 2 3 4 6 POSITIVE (+) BUS BAR 56285BL DUAL FUSE HOLDER 2 5 6 B- Battery Negative +B1 +B2 DIS PM SHUNT(5 IDC25X ALT 8 B&S GROUND SOLAR DUAL FUSE HOLDER 1 (50A DO NOT SCALE DR 5 6 7 S- Load/Charger Negative TEMP DISPLAY PM SHUNT(500A) 8 9 10 11 12 DISPLAY SCREEN (BM500-BT) A RJ45 CABLE (SUPPLIED WITH DISPLAY) B DC25X S ND AR AUX IGNITION 56285BL NEGATIVE (-) BUS BAR C 63254BL SWITCH 1 63254BL SWITCH 2 63254BL SWITCH 3 87 87 87 2 36 2 36 2 36 D 6 87 2 36 7 87 2 36 8 E 63254BL SWITCH 63254BL SWITCH 63218BL DUAL USB 81143BL F ACC-9 81147BL G I I ER 1 (50A EACH) SCALE DRAWING 7 M-4 UPDATES: M-4 and ACC-9 position switched 63254BL and 63218BL position switched Battery posts position swapped Letters removed Added battery temp sensor cable Temp and display cable repositioned BM500-BT DIMENSION UNITS = mm THIRD ANGLE PROJECTION 8 Brown & Watson International Pty Ltd 1500 Ferntree Gully Road Knoxfield VIC 3180 Australia ABN 29 004 250 748 TOLERANCES UNLESS OTHERWISE STATED: LINEAR FABRICATION 0-50mm 50-1000mm 1000-2000mm 2000+mm ± 0.5 ± 1.0 ± 1.5 ± 2.0 9 HARNESSES 0-500mm ± 10 RADIAL = ± 0.5 500-1000mm ± 15 1000-5000mm ± 20 ANGULAR = ± 1° 5000-10000mm ± 30 10000-15000mm ± 40 15000-20000mm ± 50 10 H 5 FINAL REV CHG DETAILS CUSTOMER: BWI BWI ENGINEER: GP MATERIAL: FINISH: COLOUR: SCALE: H 25.08.2023 GP SL DATE DRN CHKD P/No ICBDC REV H DESC ICBDC WIRING DIAGRAM DRG REF SHEET 1 OF 1 A3 11 12 7 WARRANTY STATEMENT Applicable only to product sold in Australia Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic., telephone (03) 9730 6000, fax (03) 9730 6050, warrants that all products described in its current catalogue (save and except for all bulbs and lenses whether made of glass or some other substance) will under normal use and service be free of failures in material and workmanship for a period of five (5) years (unless this period has been extended as indicated elsewhere) from the date of the original purchase by the consumer as marked on the invoice. This warranty does not cover ordinary wear and tear, abuse, alteration of products or damage caused by the consumer. Projecta solar panels are covered by a 1 year warranty for materials and workmanship and a 20 year warranty for at least 80% power output. To make a warranty claim the consumer must deliver the product at their cost to the original place of purchase or to any other place which may be nominated by either BWI or the retailer from where the product was bought in order that a warranty assessment may be performed. The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim. In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion. In the event that a major failure is determined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable loss or damage. This warranty is in addition to any other rights or remedies that the consumer may have under State or Federal legislation. IMPORTANT NOTE Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Distributed by AUSTRALIA Brown & Watson International Pty. Ltd. Knoxfield Victoria 3180 Phone: (03) 9730 6000 Fax: (03) 9730 6050 National Toll Free: 1800 113 443 NEW ZEALAND OFFICE Griffiths Equipment Ltd. 19 Bell Avenue, Mount Wellington, Auckland 1060, New Zealand Phone: (09) 525 4575 IS546 Issue 2: 25.08.23