Toro 22in Recycler Lawn Mower with SmartStow Operator's Manual

Model No. 21445—Serial No. 400000000 and Up

Introduction

This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.

Visit www.Toro.com for more information, including safety tips, training materials, accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

Important: With your mobile device, you can scan the QR code on the serial number decal (if equipped) to access warranty, parts, and other product information.

Figure 1. Model and serial number location

This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.

Figure 2. Safety-alert symbol

This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

It is a violation of California Public Resource Code Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire.

The enclosed engine owner's manual is supplied for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer.

Gross or Net Torque: The gross or net torque of this engine was laboratory rated by the engine manufacturer in accordance with the Society of Automotive Engineers (SAE) J1940 or J2723. As configured to meet safety, emission, and operating requirements, the actual engine torque on this class of mower will be significantly lower. Please refer to the engine manufacturer's information included with the machine.

A WARNING

CALIFORNIA Proposition 65 Warning

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Safety

General Safety

This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury or death.

Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol ▲, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with these instructions may result in personal injury or death.

Safety and Instructional Decals

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.

Manufacturer's Mark

1. This mark indicates that the blade is identified as a part from the original machine manufacturer.

DANGER/PELIGRO

KEEP HANDS AND FEET AWAY

MANTENGA LAS MANOS Y LOS PIES ALEJADOS

ÉLOIGNER LES MAINS ET LES PIEDS

94-8072

A WARNING: Cancer and Reproductive Harm—www.P65Warnings.ca.gov. For more information, please visit www.ttcoCAProp65.com

CALIFORNIA SPARK ARRESTER WARNING

Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrester may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

133-8062

Decals

1. Warning—read the Operator's Manual.

2. Cutting/dismemberment hazard of hand, mower blade—stay away from moving parts; keep all guards and shields in place.

3. Cutting/dismemberment hazard of hand, mower blade—disconnect the spark-plug wire before performing maintenance.

4. Thrown object hazard—keep bystanders away; shut off the engine before leaving the operating position; pick up any debris before mowing.

5. Cutting/dismemberment hazard of foot, mower blade—do not operate up and down slopes; operate side to side on slopes; look behind you when moving in reverse.

Setup

Important: Remove and discard the protective plastic sheet that covers the engine and any other plastic or wrapping on the machine.

1 Unfolding the Handle

No Parts Required

Procedure

A WARNING

Unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

Important: Hold the handle while engaging the handle locks to avoid pinching your hands.

Figure 3

2 Installing the Recoil-Starter Rope in the Rope Guide

No Parts Required

Procedure

Important: To start the engine safely and easily whenever you use the machine, install the recoil-starter rope in the rope guide.

Figure 4

3 Adding Oil to the Engine

No Parts Required

Procedure

Important: If the oil level in the engine is too low or too high and you run the engine, you may damage the engine.

Figure 5

4 Assembling the Grass Bag

No Parts Required

Procedure

Figure 6

Product Overview

Figure 7
  1. Blade-control bar
  2. Self-propel bar
  3. Adjustment for the self-propel drive
  4. Fuel-tank cap
  5. Air filter
  6. Spark plug
  7. Oil fill/dipstick
  8. Cutting-height lever (4)
  9. Handle
  10. Recoil-start handle

Specifications

Model Weight Length Width Height
21445 32 kg (70 lb) 157 cm (62 inches) 61 cm (24 inches) 102 cm (40 inches)

Attachments/Accessories

A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.

Operation

Note: Determine the left and right sides of the machine from the normal operating position.

Before Operation

Before Operation Safety

General Safety

Fuel Safety

Filling the Fuel Tank

Type
Minimum octane rating Unleaded gasoline 87 (US) or 91 (research octane; outside the US)
Ethanol No more than 10% by volume
Methanol None
MTBE (methyl tertiary butyl ether) Less than 15% by volume
Oil Do not add to the fuel

Use only clean, fresh (no more than 30 days old), fuel from a reputable source.

Important: To reduce starting problems, add fuel stabilizer/conditioner to fresh fuel as directed by the fuel-stabilizer/conditioner manufacturer.

Refer to your engine owner's manual for additional information.

Fill the fuel tank as shown in Figure 8.

Figure 8

Checking the Engine-Oil Level

Service Interval: Before each use or daily

Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.

Figure 9

Adjusting the Handle Height

You may raise or lower the handle to a position comfortable for you.

Rotate the handle lock, move the handle to 1 of 2 positions, and lock the handle into position (Figure 10).

Figure 10

Adjusting the Cutting Height

A DANGER

Adjusting the cutting-height levers could bring your hands into contact with a moving blade and result in serious injury.

A CAUTION

If the engine has been running, the muffler will be hot and can burn you. Keep away from the hot muffler.

Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 11).

Figure 11

During Operation Safety

General Safety
Slope Safety

Starting the Engine

  1. Hold the blade-control bar against the handle (A of Figure 12).
  2. Pull the recoil-start handle (B of Figure 12).

Note: When you pull the recoil-start handle, pull it lightly until you feel resistance, then pull it sharply. Allow the rope to return to the handle slowly.

Note: If the machine does not start after several attempts, contact an Authorized Service Dealer.

Figure 12

Using the Self-Propel Drive

For Self-Propel-Drive Models Only

Figure 13

Note: The maximum self-propel-drive speed is fixed. To reduce the speed, increase the space between the self-propel-drive bar and the handle.

Shutting Off the Engine

Service Interval: Before each use or daily—Ensure that the engine shuts off within 3 seconds after releasing the blade-control bar.

To shut off the engine, release the blade-control bar.

Important: When you release the blade-control bar, both the engine and blade should stop within 3 seconds. If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer.

Recycling the Clippings

Your machine comes from the factory ready to recycle the grass and leaf clippings back into the lawn.

If the grass bag is on the machine, remove it; refer to Removing the Grass Bag (page 14).

Bagging the Clippings

Use the grass bag when you want to collect grass and leaf clippings from the lawn.

Installing the Grass Bag

  1. Raise and hold up the rear deflector (A of Figure 14).
  2. Install the grass bag, ensuring that the pins on the bag rest in the notches on the handle (B of Figure 14).
  3. Lower the rear deflector.
Figure 14

Removing the Grass Bag

  1. Raise and hold up the rear deflector.
  2. Lift the grass bag off of the notches on the handle.
  3. Lower the rear deflector.

Operating Tips

General Mowing Tips

Cutting Grass

Cutting Leaves

After Operation

After Operation Safety

General Safety
Hauling Safety

Cleaning Under the Machine

Service Interval: After each use

For best results, clean under the machine shortly after you have completed mowing.

  1. Lower the machine to its lowest cutting-height setting.
  2. Move the machine onto a paved level surface.
  3. With the engine running and the blade engaged, spray a stream of water in front of the right, rear wheel (Figure 15).

Note: The water will splash into the path of the blade, cleaning out the clippings.

Figure 15
  1. When no more clippings come out, stop the water and move the machine to a dry area.
  2. Start the engine and run it for a few minutes to dry the underside of the machine to prevent it from rusting.
  3. Shut off the engine, remove the electric-start button (if equipped), and allow the machine to cool before storing it in an enclosed area.

Folding the Handle

A WARNING

Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

  1. Hold the handle while disengaging the handle locks to avoid pinching your hands.
  2. Disengage the handle locks until you can move the upper handle freely.
  3. Fold the handle forward either to the vertical position or the fully forward position as shown in Figure 16.

Important: Route the cables to the outside of the handle locks as you fold the handle.

Figure 16
  1. To unfold the handle, refer to 1 Unfolding the Handle (page 4).

Storing the Machine in the Vertical-Stow Position

During the mowing season or in the off-season, you can store your machine in the vertical position to minimize storage space.

A DANGER

Fuel is extremely flammable and explosive. A fire or explosion from fuel can burn you and others.

A WARNING

Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

  1. Ensure that the level of fuel in the fuel tank is no higher than what is recommended by the engine manufacturer; refer to the engine manufacturer's decal on the engine.

Note: If there is the level of fuel in the fuel tank is too high, drain the fuel from the fuel tank into an approved fuel container until it is at or below the level recommended by the engine manufacturer.

Figure 17
  1. Ensure that the cutting-height setting on the machine is 92 mm (3-5/8 inches) or lower. If it is not, lower it; refer to Adjusting the Cutting Height (page 11).
  2. Disengage the handle locks.
  3. Fold the handle fully forward.

Important: Route the cables to the outside of the handle knobs as you fold the handle.

  1. Engage the handle locks.
  2. Lift the front of the machine by the handle and move it into a storage space.

Note: Ensure that the machine is at a 90° angle.

Note: Lay the machine down when transporting it.

Maintenance

Recommended Maintenance Schedule(s)

Maintenance Service Interval Maintenance Procedure
Before each use or daily
  • Check the engine-oil level and add oil as needed.
  • Ensure that the engine shuts off within 3 seconds after releasing the blade-control bar.
After each use
  • Clean grass clippings and dirt from under the machine.
Yearly
  • Service the air filter; service it more frequently in dusty operating conditions.
  • Change the engine oil (if desired).
  • Replace the blade or have it sharpened (more frequently if the edge dulls quickly).
  • Clean the engine by removing dirt and debris from its top and sides; clean it more frequently in dusty operating conditions.
Yearly or before storage
  • Empty the fuel tank before repairs as directed and before yearly storage.

Important: Refer to your engine owner's manual for additional maintenance procedures.

Maintenance Safety

Preparing for Maintenance

  1. Shut off the engine and wait for all moving parts to stop.
  2. Disconnect the spark-plug wire from the spark plug (Figure 18).
Figure 18
  1. After performing the maintenance procedure(s), connect the spark-plug wire to the spark plug.

Important: Before tipping the machine to change the oil or replace the blade, allow the fuel tank to run dry through normal usage. If you must tip the machine prior to running out of fuel, use a hand fuel pump to remove the fuel. Always tip the machine onto its side, with the dipstick down.

Servicing the Air Filter

Service Interval: Yearly—Service the air filter; service it more frequently in dusty operating conditions.

  1. Unclip the top of the air-filter cover (Figure 19).
Figure 19

1. Clip

2. Air-filter cover

3. Air filter

  1. Remove the air filter (Figure 19).
  2. Inspect the air filter.

Note: If the air filter is excessively dirty, replace it with a new filter. Otherwise, gently tap the air filter on a hard surface to loosen debris.

  1. Install the air filter.
  2. Use the clip to install the air-filter cover.

Changing the Engine Oil

Service Interval: Yearly

Changing the engine oil is not required, but if you want to change the oil, use the following procedure.

Note: Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants.

Engine Oil Specifications

Engine oil capacity 0.44 L (15 fl oz)*
Oil viscosity SAE 30 or SAE 10W-30 detergent oil
API service classification SJ or higher

*There is residual oil in the crankcase after you drain the oil. Do not pour the entire capacity of oil into the crankcase. Fill the crankcase with oil as directed in the following steps.

  1. Move the machine to a level surface.
  2. Refer to Preparing for Maintenance (page 19).
  3. Remove the dipstick by rotating the cap counterclockwise and pulling it out (Figure 20).
Figure 20

1. Dipstick

2. Add

3. Full

  1. Tip the machine onto its side (so that the air filter is up) to drain the used oil from the oil-fill tube (Figure 21).
Figure 21
  1. After draining the used oil, return the machine to the operating position.
  2. Carefully pour about 3/4 of the engine capacity of oil into the oil-fill tube.
  3. Wait 3 minutes for the oil to settle in the engine.
  4. Wipe the dipstick clean with a clean cloth.
  5. Insert the dipstick into the oil-fill tube, screw it in, then remove the dipstick.
  6. Read the oil level on the dipstick (Figure 20).

Important: If the oil level in the engine is too low or too high and you run the engine, you may damage the engine.

  1. Install the dipstick into the oil-fill tube securely.
  2. Recycle the used oil properly.

Replacing the Blade

Service Interval: Yearly

Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.

Examine the blade whenever you run out of fuel. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.

A WARNING

The blade is sharp; contacting the blade can result in serious personal injury. Wear gloves when servicing the blade.

  1. Refer to Maintenance (page 19).
  2. Tip the machine onto its side with the air filter up.
  3. Use a block of wood to hold the blade steady (Figure 22).
Figure 22
  1. Remove the blade, saving all mounting hardware (Figure 22).
  2. Install the new blade and all mounting hardware (Figure 23).

Important: Position the curved ends of the blade to point toward the machine housing.

  1. Use a torque wrench to tighten the blade bolt to 82 N·m (60 ft-lb).
Figure 23

Storage

Store the machine in a cool, clean, dry place.

Storage Safety

Preparing the Machine for Storage

  1. On the last refueling of the year, add fuel stabilizer (such as Toro Premium Fuel Treatment) to the fuel as directed on the label.
  2. Dispose of any unused fuel properly. Recycle it according to local codes or use it in your automobile.

Important: Old fuel in the fuel tank is the leading cause of hard starting. Do not store the fuel without fuel stabilizer more than 30 days, and do not store stabilized fuel beyond the duration recommended by the fuel-stabilizer manufacturer.

  1. Run the machine until the engine shuts off from running out of fuel.
  2. Start the engine again and allow it to run until it shuts off. When you can no longer start the engine, it is sufficiently dry.
  3. Disconnect the wire from the spark plug and connect the wire to the retaining post (if equipped).
  4. Remove the spark plug, add 30 ml (1 fl oz) of engine oil through the spark-plug hole, and pull the starter rope slowly several times to distribute oil throughout the cylinder to prevent cylinder corrosion during the off-season.
  5. Loosely install the spark plug.
  6. Tighten all nuts, bolts, and screws.

Removing the Machine from Storage

  1. Check and tighten all fasteners.
  2. Remove the spark plug and spin the engine rapidly by pulling the recoil-start handle to blow the excess oil from the cylinder.
  3. Install the spark plug and tighten it with a torque wrench to 20 N·m (15 ft-lb).
  4. Perform any maintenance procedures; refer to Maintenance (page 19).
  5. Check the engine-oil level; refer to Checking the Engine-Oil Level (page 10).
  6. Fill the fuel tank with fresh fuel; refer to Filling the Fuel Tank (page 9).
  7. Connect the wire to the spark plug.

California Proposition 65 Warning Information

What is this warning?

You may see a product for sale that has a warning label like the following:

WARNING: Cancer and Reproductive Harmwww.p65Warnings.ca.gov.

What is Prop 65?

Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California. It mandates that the Governor of California maintain and publish a list of chemicals known to cause cancer, birth defects, and/or other reproductive harm. The list, which is updated annually, includes hundreds of chemicals found in many everyday items. The purpose of Prop 65 is to inform the public about exposure to these chemicals.

Prop 65 does not ban the sale of products containing these chemicals but instead requires warnings on any product, product packaging, or literature with the product. Moreover, a Prop 65 warning does not mean that a product is in violation of any product safety standards or requirements. In fact, the California government has clarified that a Prop 65 warning "is not the same as a regulatory decision that a product is 'safe' or 'unsafe.'" Many of these chemicals have been used in everyday products for years without documented harm. For more information, go to https://oag.ca.gov/prop65/faqs-view-all.

A Prop 65 warning means that a company has either (1) evaluated the exposure and has concluded that it exceeds the "no significant risk level"; or (2) has chosen to provide a warning based on its understanding about the presence of a listed chemical without attempting to evaluate the exposure.

Does this law apply everywhere?

Prop 65 warnings are required under California law only. These warnings are seen throughout California in a wide range of settings, including but not limited to restaurants, grocery stores, hotels, schools, and hospitals, and on a wide variety of products. Additionally, some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs.

How do the California warnings compare to federal limits?

Prop 65 standards are often more stringent than federal and international standards. There are various substances that require a Prop 65 warning at levels that are far lower than federal action limits. For example, the Prop 65 standard for warnings for lead is 0.5 µg/day, which is well below the federal and international standards.

Why don't all similar products carry the warning?

Why does Toro include this warning?

Toro has chosen to provide consumers with as much information as possible so that they can make informed decisions about the products they buy and use. Toro provides warnings in certain cases based on its knowledge of the presence of one or more listed chemicals without evaluating the level of exposure, as not all the listed chemicals provide exposure limit requirements. While the exposure from Toro products may be negligible or well within the "no significant risk" range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.

Models: 21445, 22 Inch Recycler Lawn Mower with SmartStow, 21445 22 Inch Recycler Lawn Mower with SmartStow, 3445-592

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