Instruction Manual for EMERSON models including: IOM, 80 Series, 80 Series Thermostats, IOM 80 Series Thermostats, Thermostats

Manual: GO™ Switch 80 Series IOM | Topworx

GO SWITCH IOM, go switch, topworx, topworx GO Switch, extended switching, precision sensing, S-K030, proximity sensor, limit switch, leverless limit switches, 80 Series, Series 80 installation manual

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IOM

TopWorx engineers are happy to provide technical assistance on GOTM Switch products. However, it is the customer's responsibility to determine the safety and suitability of the product in their application. It is also the
customer's responsibility to install the switch using the current electrical codes in their region.

TM
80 Series

The GOTM Switch Proximity Principle
Single-magnet 80 Series GO Switches are designed for use with two independent circuits. A ferrous armature is positioned off -center, creating dominance and placing the contacts for both circuits in a Normally Closed (N/C) position (Figure 1).
When a ferrous actuator enters the sensing area of the switch (Figure 2), it deflects magnetic flux from the N/C side of the armature and the Normally Open (N/O) side becomes dominant. The armature then snaps to its alternate position, closing the N/ O contacts. When the actuator is removed, the magnet again becomes dominant on the N/C side and the armature returns to its N/C position.
SPECIFICATIONS - DPDT
Contacts: Double Pole, Double Throw, 2 Form C., Silver cadmium oxide, gold flashed Rating: 1250 watts @ 120, 240, 480 or 600 VAC. Maximum cycle rate of 10 cycles per minute resistive load at 10 amps. Housing: Environmentally sealed 316L stainless steel or standard enclosure Conduit Outlet:1/2" -14NPT Repeatability: 0.002" (0.05mm) typical Sensing Distance: Approx. 1/4" (7mm) end sensing. (NOTE: Sensing distance may be affected by surrounding ferrous materials and actuator size) Differential: Approx.1/4" (72mm) Response time: 8 milliseconds Temperature Rating: -40oF. (-40oC) to 221oF (105oC)
Dual Form C
DPDT

Armature

Sensing Area

Inactivated

Target

Activated

Standard GOTM Switch Actuators
The part to be sensed can approach or pass across the sensing area from any direction. This permits unlimited over-travel and a wide variety of operating conditions.
CAUTION: To assure optimum switch operation, the actuator speed should exceed 2 FPS (feet per second).
Switch Sensing
Target should be either ferrous metal the size of the sensing face and 1/4" thick or a TopWorx Target Magnet. Maximum sensing with the recommended ferrous target is 5/16" . TopWorx recommends that the target be set at 50% of that distance if possible, to compensate for actuator wear and repeatability over time. Target magnets are available from TopWorx to extend the sensing range of the switch.
NOTE: Actuator size effects sensing distance.

Mounting  Determine the desired operat-
ing point.
 Locate switch and/or actuator
to assure that actuator comes well within switch's sensing area.
 Use a ferrous actuator of
sufficient size.
 Recommended sensing is
one half the published sensing range for trouble free operation with a repeatable target. If target sensing area needed is greater, there are multiple target magnets available from TopWorx to extend the range of the switch.
 Avoid contact between switch
and actuator, which may damage switch.
 For best results, mount switch
on non-ferrous materials.
 Steel placed outside the
switch's differential area will not affect functionality.
 We do not recommend that
GO Switches be mounted to ferrous metal. If a ferrous mount is the only option consult factory. The switch must be centered on the bracket to avoid latching and the maximum sensing distance will be reduced by approximately 50%. A target magnet is highly suggested in that case.
 Ferrous brackets or surround-
ing ferrous metal should NOT be applied to the top of the switch above the sensing area...Latching may occur.
 Switch must be centered on
ferrous mounting bracket so that effects on the magnet are uniform.

Attachment of Conduit or Cable
Attach conduit or cable correctly. ­ When using long runs of conduit or cable, place supports close to
the switch to avoid pulling switch out of position. ­ If switch is mounted on a moving part, be sure flexible conduit is
long enough to allow for movement, and positioned to eliminate binding or pulling. ­ For installation in hazardous locations, check local electrical codes. ­ All conduit connected electrical devices, including GO Switches, must be sealed against water ingression through the conduit system. In figure 1, something common has occurred, the conduit system has filled with water. Over a period of time this may cause the switch to fail prematurely. In figure 2, the termination of the switch has been carefully filled with electronics grade RTV to prevent water ingression and to prevent premature switch failure. A drip loop with provision for water to escape has also been installed.
 Contact Chamber is potted to resist contaminants. Please see notes on conduit
installation. Optional connectors available for excessive moisture and submersed conditions.
 Multiple termination options: Lead wires, Cable, Quick Disconnects
EU Declaration of Conformity
The products described herein, conform to the provisions of the following Union Directives, including the latest amendments: Low Voltage Directive (2014/35/EU) EMD Directive (2014/30/EU) ATEX Directive (2014/34/EU)

All GO Switches are "pure" contact switches, meaning they have no voltage drop when closed, nor do they have any leakage current when open. For multi-unit installation, switches may be wired in series or parallel, as shown.
Series Wiring

NOTE: Occasionally the 80 Series DPDT is used for its end sensing, when only a SPDT switch is required. If this is the case in your advantage to parallel the lead wires (red to red/white stripe, blue to blue/white stripe and black to black/white stripe, essentially converting a DPDT switch to a SPDT configuration) so that both individual circuits see the same load and therefore wear equally to give long contact life and the reliable service you expect with GOTM Switch.

Any number of GO Switches may be wired in series, without voltage drop. By contrast, solid state switches have about two volts drop across the switch when operated. In a 12 volt solid state system with four switches in series, 8 volts is dropped across the switches. Only 4V is left to operate the load. When using GO Switches, 12V is still available to operate the load. (Except 7L - approx. 5V drop)

GOTM Switch Hook-up Diagrams

Parallel Wiring

When solid state switches are placed in parallel, there is about 100 microamps leakage through each switch. If ten solid state switches were wired in parallel, the total leakage current would be 1000 microamps or one milliamp - sufficient current to indicate an "ON" condition to a programmable logic controller (PLC).
Any number of GO Switches may be wired in parallel, with no current leakage and without drawing operating current. (Except 7L approx. 5V drop)

IOM

SENSING AREA

1.5" 38mm

1.5" 38mm

3.12" 79mm

.206" DIA MTG HOLES

4.88" 124mm

.31" 8mm
.875" 22mm

1/2"-14 NPT Conduit outlet

TM
80 Series

SENSING AREA

1.5" 38mm

1.5" 38mm

3.12" 79mm
4.31" 109mm
.206" DIA MTG HOLES

3.66" 93mm

.31" 8mm
.875" 22mm

.45" 12mm

1/2"-14 NPT Conduit outlet
1" SQ hub

DMD 4 Pin M12 Connector
External ground must be used with 120VAC and voltages greater then 60VDC when using the DMD connector

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The Emerson logo is a trademark and service mark of Emerson Electric Co. ©2016 Emerson Electric Co. ©2016 TopWorx, All rights reserved. TopWorxTM and GOTM Switch are all trademarks of TopWorx. All other marks are the property of their respective owners. Information herein ­ including product specifications ­ is subject to change without notice.
S-K030 R9



References

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