U-POL RAPTOR Tintable: Technical Data Sheet & Process Guide

U-POL RAPTOR Tintable

Technical Data Sheet & Process Guide

BED LINER AND PROTECTIVE COATING

Product Overview

U-POL RAPTOR Tough and Tintable Protective Coating is a 2K polyurethane coating that provides surfaces with a protective barrier capable of withstanding the toughest situations. RAPTOR Black and White variants are also available.

Features

  • CUSTOMIZABLE: Tint RAPTOR to match ANY Color, even white!
  • DURABLE: Provides a tough scratch and stain resistant surface. Protects against rust and corrosion.
  • UV RESISTANT: Delivers a high level of fade resistance.
  • WATER RESISTANT: Provides a water resistant finish, keeping moisture out and reducing rust.
  • RESISTANT: Resistant to a wide range of chemicals including fuels, hydraulic oils, animal urine, salt water and more.
  • QUICK & EASY TO USE: Easy as Fill-Shake-Shoot. Provides excellent adhesion across many substrates. Easy to clean - simply hose off. Can be applied with U-POL Application Gun, HVLP gun, roller or brush.

Certificates

  • FIRE RESISTANCE: RAPTOR has passed flammability testing for motor vehicles according to the test methods FMVSS 302, ISO 3795 & BS AU 169A.
  • SLIP RESISTANCE: When used with RAPTOR Traction Additive, it produces a finish meeting ASTM E303-93.

Substrates and Preparation

Substrates

  • Original Paint
  • Galvanized*
  • Fiberglass
  • E-coat*
  • Aluminum*
  • Polyester Fillers
  • GRP
  • Concrete*
  • Bare Metal*
  • Rigid Plastic*
  • SMC
  • Wood*

* Some substrates require additional surface preparation before applying RAPTOR. See Substrate Preparation section for details.

Substrate Preparation

To achieve best results with RAPTOR, good preparation is essential:

  1. Remove all loose material and any rust from the surface to be coated.
  2. Clean and degrease the surface.
  3. Abrade the surface with the required grit sand paper (see below).
  4. Re-clean the surface.
  5. For hard to reach areas, like internal corners, etc., coat first with a suitable adhesion promoter, like RAPTOR Adhesion Promoter Aerosol, for optimal adhesion.

Specific Abrasion Guidelines:

  • Aluminum, bare metal, and galvanized: Abrade with: Bare metal 80-180; Aluminum/Galvanized 120-180.
  • Localized rub-thrus: Prime with an etch primer, such as two coats of RAPTOR Acid Etch Primer Aerosol.
  • Large exposed areas of bare metal: Full 2K primer system required for optimum adhesion and corrosion resistance. RAPTOR Anti-Corrosive Epoxy Primer is recommended.
  • Rigid Plastic (ABF, SMC) and fiberglass: Abrade with 120-180. Clean and degrease.
  • Flexible Plastic (TPO, EDPM, & PP): Abrade with 180-320 grit. Clean and degrease. An adhesion promoter is required for proper adhesion. RAPTOR Adhesion Promoter Aerosol is recommended.
  • ***Polyethylene, often found on ATVs, is a finicky material that has adhesion issues with most coatings. RAPTOR does not adhere to polyethylene, even with the use of adhesion promotor.***
  • OEM E-Coat: Scuff the surface with a coarse abrasive pad then clean and degrease.
  • Wood: RAPTOR can be applied directly to stable wood.
  • Concrete: For best results, clean the surface and remove dust. Sealing is not required. If you do seal with proprietary concrete sealer, the surface must be sanded again before applying RAPTOR.

Mixing

Mixing Ratio

As simple as FILL - SHAKE - SHOOT

U-POL Application GunHVLP Gravity Gun
RAPTOR : Hardener3:13:1
TintUp to 10% depending on color*Up to 10% depending on color*
U-POL SYSTEM 20Ready to use - no reducer needed
Fast Urethane Reducers
Use only Urethane Reducers
Reduce up to a maximum of 15% to reduce the texture and for about 25% more coverage*

*Addition of reducer will affect the product VOC.

For tinting, typically 5% color is required for good opacity. When tinting above 5%, product will need to be mixed out of the bottle in a suitable mixing cup. For best color control, add color by weight.

For best tinting performance, use RAPTOR Color. Add one color pouch (1.5 Fl.Oz/45ml) per bottle of RAPTOR. Use scissors to snip off the corner of the sachet and add full contents directly into the RAPTOR Tintable base bottle. Measure 8.4Fl.Oz/250ml of RAPTOR hardener and add into RAPTOR Tintable base bottle as well. Replace cap and shake for 2-minutes. Check the color before spraying.

Mixing by weight

GramsCoating (A)Hardener (B)Color (5%)
1000g777g223g50g
500g388g112g25g

Pot life of RAPTOR when activated is 60 minutes at 68°F (20°C). Use of an accelerator, like SYSTEM 20 Paint Rocket UP0735, is optional. Only mix one bottle of RAPTOR at a time. Clean gun between mixes. Tighten cap carefully. Overtightening the cap may cause the cap to split.

2K Isocyanate Hardener

  • Specially designed to provide optimum results independent of climatic conditions and size of repair.
  • RAPTOR hardener must not be used on its own. It can only be used with RAPTOR coating.

Shelf Life: 12 months in unopened containers. Lids must be replaced after every use.

Storage Temperature: 41°F (5°C) - 77°F (25°C)

Application

U-POL Application Gun (UP0726 or UP4880) Application

  1. Remove cap from RAPTOR bottle with the mixed RAPTOR.
  2. Attach the RAPTOR bottle to the RAPTOR Application Gun (UP0726) or the RAPTOR Professional Vari-Nozzle Application Gun (UP4880).
  3. Adjust the air pressure to 40-60 PSI.
  4. Apply to the prepared surface with an even sweeping motion to obtain the desired texture.
  5. If applying additional coats, allow to flash off for 60 minutes between coats.

U-POL recommends that you spray a test panel with RAPTOR first to ensure the desired texture is achieved.

How to create common textures with a RAPTOR Application Gun (UP4880):

  1. Standard texture:
    • 60 PSI
    • Distance from object: 1.5 foot
    • 2 coats with an even sweeping motion
  2. Coarse texture:
    • Mix RAPTOR and allow to stand for 10-minutes
    • 45 PSI
    • Distance from object: 1.5 foot
    • 2 coats: 1st with an even sweeping motion, 2nd dropping the coat over the first

How to create common textures with a HVLP gun:

  1. Fine texture with HVLP gravity fed gun, 1.6-2.0mm:
    • Add 15% urethane reducer
    • 29 PSI
    • Distance from object: > 0.5 foot
    • 2 coats: 1st coat: even wet coat; 2nd coat: reduce pressure and material flow to achieve a fine mist
  2. Standard texture with HVLP gravity fed gun, 1.6-2.0mm:
    • Add 15% urethane reducer
    • 29 PSI
    • Distance from object: > 0.5 foot
    • 1st and 2nd coats applied as even wet coats

The above specifications are based on experience with RAPTOR and represent only a few examples of achievable textures. A trial application is recommended to fine-tune the finish before applying onto the finished object.

Rolling RAPTOR

  1. Pour mixed RAPTOR into a suitable paint tray.
  2. Cut in all corners and hard to reach areas with a brush.
  3. Apply using an open textured roller.
  4. Load roller with the product and apply slowly using medium pressure.

Rolling RAPTOR creates a lower build than spraying RAPTOR. Additional coats will be necessary. RAPTOR requires a 60 minute flash off period between coats.

Do not use RAPTOR in extreme cold or hot temperatures. Ideal application temperature is 68°F (20°C) with humidity of less than 60%.

Coats, Drying, and Curing

Coats

Applying 2 medium coats of RAPTOR is recommended.

  • As applied using U-POL Application Gun (UP0726): 1 Coat: 230μ (9.0 MILs); 2 Coats: 475μ (18.7 MILs)

All measurements are approximate and are dependent on the application method. See document "Indicative Consumption" for a variety of applications available from www.u-pol.com.

Flash-off / min @ 68°F (20°C)

Between coats: Wait 60 minutes between coats.

IMPORTANT! Do not place heavy loads on the surface until RAPTOR is fully cured. See dry times below.

Drying Times

  • Touch Dry @ 68°F (20°C): Less than 1 hour
  • Through Dry @ 68°F (20°C): 5-7 days

Reducing flash off time, excessive film build, and/or reduced temperatures will alter drying time. Do not allow RAPTOR to come in contact with water for at least 72 hours. Higher temperatures will result in shorter flash time, and colder temperatures will require a longer flash time. Higher film builds will extend the final cure time.

Baking

RAPTOR can be baked for 30 minutes @ 140°F (60°C). Baking will speed up the initial cure, but it is still recommended waiting 7 days for regular use.

I.R. Cure

I.R. curing is not recommended.

Over Painting

RAPTOR can be overpainted with most modern paint systems. When overpainting, prep the surface as follows:

  1. Let sprayed RAPTOR dry for 24 hours.
  2. Abrade with a fine abrasive pad.
  3. Clean and degrease.

See RAPTOR Traction SOP.

Adding RAPTOR Traction Anti-Slip Granules

See RAPTOR Traction SOP.

Properties

Data

  • Flash point: -0.4°F (-18°C)
  • Solid content: Approx. 57%
  • Specific gravity: Approx. 9.18 lb/gal US (1120 g/l)

Chemical Resistance

  • Diesel: No effect
  • Petrol: Resistant to splashes
  • Xylene: Resistant to splashes
  • Hydraulic Oil: No effect
  • NaOH: No effect
  • Bleach: No effect
  • Alcohol: No effect
  • Urine: No effect

For further information see document entitled "ASTM D1308" available on www.u-pol.com for resistance to household chemicals.

Dielectric breakdown: 10.3 kV/mm (262 V/Mil) ASTM D 149

Temperature Resistance: -0.4°F to 212°F (-18°C to 100°C)

Storage & VOC Information

Shelf Life: 2 years from date of manufacture in sealed original containers. RAPTOR should be stored in cool, dry conditions in the original containers.

Storage: Cool, dry conditions in original containers.

Equipment Cleaning: Clean spray gun between mixes. All equipment should be thoroughly washed with acetone immediately after use.

VOC Information

National Rule RAPTOR Tintable

  • As Received: Regulatory: 289 g/l (2.4 lbs/gal); Actual: 216 g/l (1.8 lbs/gal)
  • As Applied: Regulatory: 386 g/l (3.2 lbs/gal); Actual: 313g/l (2.6 lbs/gal)

2.6 VOC RAPTOR Tintable

  • As Received: Regulatory: 289 g/l (2.4 lbs/gal); Actual: 216 g/l (1.8 lbs/gal)
  • As Applied: Regulatory: 282 g/l (2.3 lbs/gal); Actual: 193g/l (1.6 lbs/gal)

1.7 VOC RAPTOR Tintable

  • As Received: Regulatory: 203g/l (1.7 lbs/gal); Actual: 133g/l (1.1 lbs/gal)
  • As Applied: Regulatory: 179g/l (1.5 lbs/gal); Actual: 105g/l (0.9 lbs/gal)

Product Codes

Product CodeUP NumberDescriptionCase Qty
RLT/S1UP4802RAPTOR Tintable National Rule 1 US QT Kit6
RLT/SV1UP4804RAPTOR Tintable 2.6 VOC 1 US QT Kit6
RLT/S4UP0821RAPTOR Tintable National Rule 1 US GAL Kit1
RLT/SV4UP0821VRAPTOR Tintable 2.6 VOC 1 US GAL Kit1
RLT/S17-4UP0829RAPTOR Tintable 1.7 VOC 1 US GAL Kit1
RLT/5UP4851RAPTOR Tintable 5L Pail National Rule/2.6 VOC2
RLHV/5UP4824RAPTOR Hardener 5L Tin 2.6 VOC2
RLTV/200UP4871RAPTOR Tintable 200L Drum1
RLTR/SMUP4800RAPTOR Traction 200g Packet20
UP4830UP4830RAPTOR Anti-Corrosive Epoxy Primer 5L Kit1
UP4831UP4831RAPTOR Anti-Corrosive Epoxy Primer 1L Kit8
UP5023UP5023RAPTOR Acid Etch Primer 450ml Aerosol6
UP5024UP5024RAPTOR Adhesion Promoter 450ml Aerosol6
UP4854UP4854RAPTOR Color White 45ml Pouch20
UP4855UP4855RAPTOR Color Light Gray 45ml Pouch20
UP4856UP4856RAPTOR Color Basalt Gray 45ml Pouch20
UP4857UP4857RAPTOR Color Beige 45ml Pouch20
UP4858UP4858RAPTOR Color Light Brown 45ml Pouch20
UP4859UP4859RAPTOR Color Sepia Brown 45ml Pouch20
UP4860UP4860RAPTOR Color Blue 45ml Pouch20
UP4861UP4861RAPTOR Color Navy Blue 45ml Pouch20
UP4862UP4862RAPTOR Color Light Green 45ml Pouch20
UP4863UP4863RAPTOR Color Green 45ml Pouch20
UP4864UP4864RAPTOR Color Pine Green 45ml Pouch20
UP4865UP4865RAPTOR Color Olive Green 45ml Pouch20
UP4866UP4866RAPTOR Color Yellow 45ml Pouch20
UP4867UP4867RAPTOR Color Orange 45ml Pouch20
UP4868UP4868RAPTOR Color Flame Red 45ml Pouch20
UP5028UP5028RAPTOR Roller and Tray Kit6
GUN/1UP0726RAPTOR Application Gun5
UP4880UP4880RAPTOR Professional Vari-Nozzle Application Gun6
GUNGHV/17UP0326MAXIMUM HVLP Gravity Gun 1.7mm Tip1
ACID/1UP0776ACID#8 Etch Primer 1L6
ROC/SUP0735SYSTEM 20 Rocket Paint Accelerator 250ml10

Important Information

IMPORTANT: FOR PROFESSIONAL USE ONLY. Read full instructions before use.

This product contains hazardous materials and therefore appropriate personal protective equipment should always be used. Please refer to the label and consult the material safety data sheet for full handling instructions and personal protection information. U-POL disclaims any liability where the user does not wear the recommended personal protective equipment. The above data is for information only and may change without prior notice. It is the Buyer's responsibility to ensure the suitability of the products for their own use and check the up-to-datedness of this information. The recommendation of use of our products and application are based on our knowledge and experience. Please refer to the label and consult the material safety data sheet for full handling instructions and personal protection information. These are available via your local distributor or via the U-POL website at WWW.U-POL.COM. U-POL is not responsible for the results obtained by others over whose methods we have no control and thereof U-POL is not liable for consequential or incidental damages including loss of profits.

Contact Information

U-POL US, Inc.
180 Commerce Way
Stockertown, PA 18045
WWW.U-POL.COM

US Sales
T: 610 746 7081
F: 610 743 8654
sales-us@u-pol.com

Rest of the World Sales
T: +44 (0)20 8492 5900
F: +44 (0)20 8492 5999
sales@u-pol.com

Technical
T: +44 (0)1933 230 310
F: +44 (0)1933 425 797
technicaldepartment@u-pol.com

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