microsonic | ultrasonic sensors | Made in Germany
User Manual for microsonic models including: mic 25-IU-TC mic Ultrasonic Sensors with One Analogue Output, mic 25-IU-TC, mic Ultrasonic Sensors with One Analogue Output, with One Analogue Output, Analogue Output
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Product description Ԏ The mic sensor with one analogue output measures the distance to an object within the detection zone contactless. A signal proportional to distance is created according to the
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DocumentDocumentOperating Manual mic+ Ultrasonic Sensors with one analogue output mic+25/IU/TC mic+35/IU/TC mic+130/IU/TC mic+340/IU/TC mic+600/IU/TC Product description The mic+ sensor with one analogue output measures the distance to an object within the detection zone contactless. A signal proportional to distance is created according to the adjusted window limits of the analogue characteristic curve. The sensor automatically detects the load put to the analogue output and switches to current output or voltage output respectively. All settings are done with two pushbuttons and a three-digit LED display (TouchControl). Three-colour LEDs indicate all operation conditions. Choosing between rising and falling output characteristic is possible. The sensors are adjustable manually via TouchControl or via Teach-in procedure. Diagram 1: Set sensor parameters numerically using LED display Useful additional functions are set in the Add-on menu. Using the LinkControl adapter (optional accessory) and the LinkControl software for Windows®, all Teach-in and additional sensor parameter settings can be optionally undertaken. The mic+ sensors have a blind zone in which distance measurement is not possible. The operating range indicates the distance of the sensor that can be applied with normal reflectors with sufficient function reserve. When using good reflectors, such as a calm water surface, the sensor can also be used up to its maximum range. Objects that strongly absorb (e.g. plastic foam) or diffusely reflect sound (e.g. pebble stones) can also reduce the defined operating range. Start here T1 + T2 Press T1 and T2 simultaneously for about 3 s until welcome message has passed. Set analogue output T1 T2 T1 + T2 Set sensor-close window T1 T2 limit in mm or cm. T1 + T2 T1 T2 Set sensor-distant window limit in mm or cm. T1 + T2 T1 T2 Choose rising ( ) / falling ( output characetistic curve. ) T1 + T2 Safety Notes Read the operating instructions prior to start-up. Connection, installation and ad- justment works may only be carried out by expert personnel. No safety component in accordance with the EU Machine Directive, use in the area of personal and machine protection not permitted Proper Use mic+ ultrasonic sensors are used for non-contact detection of objects. Synchronisation If the assembly distances shown in Fig. 1 for two or more sensors are exceeded the integrated synchronisation should be used. Connect Sync/Comchannels (pin 5 at the units receptable) of all sensors (10 maximum). mic+25... mic+35... mic+130... mic+340... mic+600... 0.35 m 0.40 m 1.10 m 2.00 m 4.00 m 2.50 m 2.50 m 8.00 m 18.00 m 30.00 m Fig. 1: Assembly distances, indicating synchronisation/multiplex Multiplex mode The Add-on-menu allows to assign an individual address »01« to »10« to each sensor connected via the Sync/ Com-channel (Pin5). The sensors perform the ultrasonic measurement sequentially from low to high address. Therefore any influence between the sensors is rejected. The address »00« is reserved to synchronisation mode and deactivates the multiplex mode. To use synchronised mode all sensors must be set to address »00«. Installation Î Assemble the sensor at the installa- tion location. Î Plug in the connector cable to the M12 connector, see Fig. 2. 2 1 35 4 1 3 4 2 5 +UB UB I/U Sync/Com colour brown blue black white grey Fig. 2: Pin assignment with view onto sensor plug and colour coding of the microsonic connection cable Start-up Î Connect the power supply. Î Set the parameters of the sensor manually via TouchControl (see Fig. 3 and Diagram 1) Î or use the Teach-in procedure to adjust the detect points (see Diagram 2). cm mm % Measuring Range 3-digit LED-display LED D1 and D2 T1 D1D2 T2 Push-buttons T1 and T2 Fig. 3: TouchControl/LED display Factory setting mic+ sensors are delivered factory made with the following settings: Rising analogue characteristic Window limits for the analogue output set to blind zone and operating range Measurement range set to maximum range Maintenance mic+ sensors work maintenance free. Small amounts of dirt on the surface do not influence function. Thick layers of dirt and caked-on dirt affect sensor function and therefore must be removed. Notes mic+ sensors have internal tempe- rature compensation. Because the sensors heat up on their own, the temperature compensation reaches its optimum working point after approx. 30 minutes of operation. If an object is within the set window limits of the analogue output, then LED D1 lights up green, if the object is outside the window limits, then LED D1 lights up red. The load put to the analogue output is detected automatically when turning supply voltage on. During normal operating mode, the measured distance value is displayed on the LED-indicator in mm (up to 999 mm) or cm (from 100 cm). Scale switches automatically and is indicated by a point on top of the digits. Alternatively a percentage scale may be set in the add-on menu. In this connection 0 % and 100 % correspond to the set window limits of the analogue output. If no objects are placed within the detection zone the LED-indicator shows » «. The sensor can be set to its factory setting, see Diagram 3. If no push-buttons are pressed for 20 seconds during parameter setting mode the made changes are stored and the sensor returns to normal operating mode. Show parameters Î In normal operating mode shortly push T1. The LED display shows »PAr.« Each time you tap push-button T1 the actual settings of the analogue output are shown. T1 T2 T1 + T2 Ready Diagram 2: Set sensor parameters via Teach-in procedure 1 Teach-in analogue output 2 Set window limits Place object at position 1 . Press T1 until »IU« is shown. Current measuring value Place object at position 2 . Current measuring value Press T1 until »End« is shown. Set rising/falling output characteristic curve Press T1 until countdown passed from »8 « to »0« and symbol for rising/falling characteristicis displayed. rising/falling characteristis falling/rising characteristis To change output characteristic press T1. Press T1 and T2 simultaneously until »End« is displayed. Normal operating mode Diagram 3: Key lock and factory setting Activate/deactivate TouchControl Reset to factory setting Turn supply voltage OFF. Turn supply voltage OFF. While pressing T1 turn supply voltage ON. While pressing T1 turn supply voltage ON. Keep T1 pressed for about 3 s until »on« or »off« is displayed . »on« or »off« / »off« or »on« To activate or deactivate press T1. Keep T1 pressed for about 13 s until »rESEt« has passed through the display. Don´t press any push-button for 20 s. Normal operating mode Diagram 4: Useful additional functions in Add-on menu (for experienced users only, settings not required for standard applications) Start here T1 + T2 Press T1 and T2 simultaneously for about 13 s until »Add« is shown in the LED-display. T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T2 T1 T1 + T2 Ready »C01«: Display bright »C02«: Display dimmed »C03«: Display off Note Changes in the Add-on menu may impair the sensor function. A6, A7, A8, A10, A11, A12 have influence on the response time of the sensor. Lower power mode » «: Display in mm or cm » «: Display in %, 100 % at minimum measured value » «: Display in %, 100% at maximum measured value Display mode »Aut«: automatic detection of the load »U«: voltage output »I«: current output »F00«: no filter »F01«: standard filter »F02«: averaging filter »F03«: foreground filter »F04«: background filter Defines the strength of the chosen filter. »P00«: weak filter up to »P09«: strong filter Delay in seconds between the detection of an object and the output of the measured distance in case of object approach (behaves as on-delay). "00": 0 s (no delay) up to "20": 20 s response time Minimum value: blind zone Maximum value: nearwindow limit - 1 »00«: synchronisation »01« to »10«: sensor address for multiplex mode »oFF«: synchronisation deactivated To optimize multiplex speed the highest sensor address may be set. Setting range »01« to »10« Choose current/ voltage output Measurement filter Filter strength Response time Foreground suppression Multiplex mode device addressing Multiplex mode highest address Minimum value: sensor-distant window limit Maximum value: 999 mm for mic+25/..., mic+35/..., 999 cm for mic+130/..., mic+340/..., mic+600/... Put plane reflector vertically disposed in front of sensor: in an exact distance of 250 mm for mic+ 25... and mic+35... and 900 mm for all other types. Adjust display to 250 mm or 900 mm. Confirm calibration with T1+T2. Affects the size of the detection zone. »E01«: high »E02«: standard »E03«: slight Measurement range Calibration display Detection zone sensitivity Technical data mic+25... mic+35... mic+130... mic+340... mic+600... M12x1 M12x1 M12x1 M12x1 Ø47.5 M12x1 Ø65 1 2 U 4 5 3 1 analogue output +UB I/U Sync/Com UB TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 51 84 blind zone 0 to 30 mm operating range 250 mm maximum range 350 mm angle of beam spread see detection zone transducer frequency 320 kHz resolution 0.025 to 0.10 mm, depending on the window limits detection zones for different objects: The dark grey areas represent the 0 cm zone where it is easy to recognise the normal reflector (round bar). This indicates the typical operating 5 cm range of the sensors. The light Plate grey areas represent the zone where a very large reflector for instance a plate can still be recognised. The requirement here is for an optimum alignment to the sensor. It is not possible to evaluate ultrasonic reflections outside this area. 10 cm Round bar ø 10 mm 15 cm 20 cm 25 cm 30 cm 35 cm 10 cm 5 cm 0 cm 5 cm 10 cm 20 cm 10 cm 0 cm 10 cm 20 cm 0.8 m 0.4 m 0m 0.4 m 0.8 m 1.6 m 0.8 m 0m 0.8 m 1.6 m 2.4 m 1.2 m 0m 1.2 m 2.4 m TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 51 84 0 bis 65 mm 350 mm 600 mm see detection zone 400 kHz 0.025 to 0.17 mm, depending on the window limits 0 cm Plate 10 cm 20 cm Round bar ø 10 mm 30 cm 35 cm 40 cm 50 cm 60 cm TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 51 84 0 to 200 mm 1,300 mm 2,000 mm see detection zone 200 kHz 0.18 to 0.57 mm, depending on the window limits 0 m Plate 0.4 m 0.8 m Round bar ø 10 mm 1.2 m 1.3 m 1.6 m 2 m 69 102 0 to 350 mm 3,400 mm 5,000 mm see detection zone 120 kHz 0.18 to 1.5 mm, depending on the window limits 19.5 33 0 m Plate 0.8 m 1.6 m Round bar ø 27 mm 2.4 m 3.2 m 3.4 m 4 m 4.8 m 5.6 m TouchControl LED-Display 36 width A/F 2 Buttons M30x1.5 5 2 Duo-LEDs 72 105 0 to 600 mm 6,000 mm 8,000 mm see detection zone 80 kHz 0.18 to 2.4 mm, depending on the window limits 22.5 36 0 m Plate 1.2 m 2.4 m Round bar ø 27 mm 3.6 m 4.8 m 6 m 7.2 m 8.4 m reproducibility ±0.15 % ±0.15 % ±0.15 % ±0.15 % ±0.15 % accuracy ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may be deactivated 2), 0.17%/K without compensation) be deactivated 2), 0.17%/K without compensation) be deactivated 2), 0.17%/K without compensation) be deactivated 2), 0.17%/K without compensation) be deactivated 2), 0.17%/K without compensation) operating voltage UB 9 to 30 V DC, short-circuit-proof, Class 2 9 to 30 V DC, short-circuit-proof, Class 2 9 to 30 V DC, short-circuit-proof, Class 2 9 to 30 V DC, short-circuit-proof, Class 2 9 to 30 V DC, short-circuit-proof, Class 2 voltage ripple ±10 % ±10 % ±10 % ±10 % ±10 % no-load supply current 80 mA 80 mA 80 mA 80 mA 80 mA housing Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, Ultrasonic transducer: polyurethane foam, epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content class of protection to EN 60529 IP 67 IP 67 IP 67 IP 67 IP 67 norm conformity EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 type of connection 5-pin initiator plug, PBT 5-pin initiator plug, PBT 5-pin initiator plug, PBT 5-pin initiator plug, PBT 5-pin initiator plug, PBT controls 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) 2 push-buttons (TouchControl) indicators 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs 3-digit LED display, 2 three-colour LEDs programmable with TouchControl and LinkControl with TouchControl and LinkControl with TouchControl and LinkControl with TouchControl and LinkControl with TouchControl and LinkControl operating temperature 25 to +70 °C 25 to +70 °C 25 to +70 °C 25 to +70 °C 25 to +70 °C storage temperature 40 to +85 °C 40 to +85 °C 40 to +85 °C 40 to +85 °C 40 to +85 °C weight 150 g 150 g 150 g 210 g 270 g response time 1) 32 ms 64 ms 92 ms 172 ms 240 ms time delay before availability <300 ms <300 ms <300 ms <380 ms <450 ms order No. mic+25/IU/TC current output 4 to 20 mA RL 100 at 9 V UB 20 V RL 500 at UB 20 V Rising/falling output characteristic voltage output 0 to 10 V RL 100 k at UB 15 V, short-circuit-proof Rising/falling output characteristic 1) Can be programmed via TouchControl and LinkControl. 2) Can be deactivated via LinkControl. mic+35/IU/TC RL 100 at 9 V UB 20 V RL 500 at UB 20 V Rising/falling output characteristic RL 100 k at UB 15 V, short-circuit-proof Rising/falling output characteristic mic+130/IU/TC RL 100 at 9 V UB 20 V RL 500 at UB 20 V Rising/falling output characteristic RL 100 k at UB 15 V, short-circuit-proof Rising/falling output characteristic mic+340/IU/TC RL 100 at 9 V UB 20 V RL 500 at UB 20 V Rising/falling output characteristic RL 100 k at UB 15 V, short-circuit-proof Rising/falling output characteristic mic+600/IU/TC RL 100 at 9 V UB 20 V RL 500 at UB 20 V Rising/falling output characteristic RL 100 k at UB 15 V, short-circuit-proof Rising/falling output characteristic microsonic GmbH / Phoenixseestraße 7 / 44263 Dortmund / Germany / T +49 231 975151-0 / F +49 231 975151-51 / E info@microsonic.de / W microsonic.de The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features. Enclosure Type 1 The proximity switches shall be used with a For use only in industrial Listed (CYJV/7) cable/connector assembly ramachinery NFPA 79 applications. ted minimum 32 Vdc, minimum 290 mA, in the final installation. Registration no. 75330-19 Approved on June 25th, 2019 *B5398* MV-DO-041945-762551