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Instructions for DELTA models including: 43-812 Deluxe Shaper Fence, 43-812, Deluxe Shaper Fence, Shaper Fence, Fence
DELTA 43-812X (01) - Google Drive
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DocumentDocumentINSTRUCTIONS Deluxe Shaper Fence (Model 43-812) (Model 43-812X) PART NO. 432-02-651-0039 - 06-09-03 Copyright © 2003 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582). https://manual-hub.com/ SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage. NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE MODEL 43-812. ALL OTHER ILLUSTRATIONS ARE OF THE 43-812 WITH THE EXCEPTION OF THE 43-812X CARTON CONTENTS AND FIG 3A. MODEL 43-812 CARTON CONTENTS 1 2 4 6 5 3 7 9 17 11 15 19 20 12 18 13 16 14 8 10 1. Fence Body 2. Left and Right fence halves (2) 3. Clear Plastic Guard 4. Guard Mounting Bracket 5. Top Cover 6. Rod for fence guard 7. Lock Bars (2) for fence halves 8. Fence Locking Handles (2) for mounting fence to shaper 9. 1/2" Flat Washers (2) for fence locking handles 10. Holddown for fence guard 11. 1/4-20x1" Hex Soc. Hd. Screw (4) for mounting guard mounting bracket to top cover 12. 1/4" Lock Washers for mounting guard mounting Fig. 2 bracket to top cover (4) 13. 1/4" Flat Washers for mounting guard mounting bracket to top cover (4) 14. 1/4-20 Hex Nuts (4) for mounting guard mounting bracket to top cover 15. Lock Knobs (2) for mounting top cover to fence body 16. 1/2" Flat washers (2) for mounting top cover to fence body 17. Locking Levers for fence halves (2) 18. 11/32" Flat Washers for locking levers (2) 19. Brackets for fence guard (4) 20. Spring clamp for fence guard * 5/32" T-handle allen wrench (* not shown) 2 https://manual-hub.com/ MODEL 43-812X CARTON CONTENTS 1 3 8 4 9 2 6 7 5 19 15 17 11 18 20 12 16 10 13 14 21 22 23 Fig. 2A 1. Fence Body 2. Left and Right fence halves (2) 3. Clear Plastic Guard 4. Guard Mounting Bracket 5. Top Cover 6. Rod for fence guard 7. Lock Bars (2) for fence halves 8. Fence Locking Handles (2) for mounting fence to shaper 9. 1/2" Flat Washers (2) for fence locking handles 10. Holddown for fence guard 11. 1/4-20x1" Hex Soc. Hd. Screw (4) for mounting guard mounting bracket to top cover 12. 1/4" Lock Washers for mounting guard mounting bracket to top cover (4) 13. 1/4" Flat Washers for mounting guard mounting bracket to top cover (4) 14. 1/4-20 Hex Nuts (4) for mounting guard mounting bracket to top cover 15. Lock Knobs (2) for mounting top cover to fence body 16. 1/2" Flat washers (2) for mounting top cover to fence body 17. Locking Levers for fence halves (2) 18. 11/32" Flat Washers for locking levers (2) 19. Brackets for fence guard (4) 20. Spring clamp for fence guard 21. 1/4-20x1½" Pan Head Screw (2) for fence lock knob 22. Spring (2) for fence lock knob 23. Fence Lock Knob (2) * 5/32" T-handle allen wrench (* not shown) 3 https://manual-hub.com/ ASSEMBLY If you are assembling this fence to an early model Heavy Duty Shaper, the table will need to have four holes drilled and tapped to accept the fence locking handles. The four holes are indicated at (A) and (B) Fig. 3. Using measurements from Fig. 3, mark and drill the top of the shaper table in the desired locations using a 21/64" diameter drill bit, then tap the four holes using a 3/8"-24 tap (not supplied). NOTE: Two holes (A) Fig. 3, will permit the fence to be mounted parallel to the miter gage slot, and two holes (B) will permit the fence to be mounted 90 degrees to the miter gage slot. 15.75" Fig. 3 FENCE TO SHAPER TABLE DISCONNECT MACHINE FROM POWER SOURCE. FOR MODEL 43-812X ONLY 1. Place the fence lock knob (A) Fig. 3A, on the hex head screw (B). Place spring (C) on 1/4-20x1½" pan head screw (D). Insert screw (D) through the hole in the fence lock knob (A) and thread into the hex head screw (B) and tighten securely. Repeat this process for the remaining fence lock knob. FOR BOTH MODELS 43-812 AND 43-812X 2. Place fence body (C) Fig. 4, on the table as shown, and locate the two fence locking levers with 11/32" washers (D) and fence lock bars (E). D C B A Fig. 3A C E 4 https://manual-hub.com/ D Fig. 4 E D 3. Fasten bar (E) to the front of the fence half using the locking lever and 11/32" flat washers (D), as shown in Figs. 5 and 6. Assemble the remaining bar to the other Fig. 5 fence half in the same manner. NOTE: Locking levers (D) are spring-loaded and can be repositioned by pulling out the handle and repositioning it on the nut located underneath the hub of the handle. E D 4. Locate the two fence locking handles and 1/2" washers, one of which is shown at (F) Fig. 7, and fasten fence body (C) through the slot in fence body to one of the set of holes located on the shaper table illustrated in Fig. 3. 5. Figure 8, illustrates fence body (C) fastened to the table with the two fence locking handles (F). 6. Loosen locking lever (D) Fig. 9, and slide rear of fence half (G) onto locking bar (E). Assemble remaining fence half in the same manner. Then tighten locking lever (D). C F F G C Fig. 6 Fig. 7 E Fig. 8 5 https://manual-hub.com/ D Fig. 9 J CJ H O P M N Fig. 10 7. Align the four holes in the bottom of the guard mounting bracket (H) Fig. 10 with the four holes in the top of the top cover (J). Place a 1/4" lockwasher onto a 1/4-20x1" screw. Insert the screw through the hole in the guard mounting bracket (H) and the top cover (J). Place a 1/4" flat washer onto the screw and thread a 1/4-20 hex nut onto the screw and tighten securely. Repeat this process for the three remaining holes in the guard mounting bracket and the top cover. 8. Assemble top cover (J) Fig. 11, to top of fence body (C) using the two locking knobs (K) and 1/2" flat washers (L). 9. Fig. 12, illustrates top cover (J) properly assembled to the fence body. GUARDS TO FENCE BODY 1. Assemble guard bracket (A) Fig. 13, and hex rod (B) to upright hex shaft (C) as shown. L K Fig. 11 J LK LK Fig. 12 C B A 2. Assemble two guard brackets (A) Fig. 14, and clear plastic guard (D) to holddown (E) as shown. Fig. 13 E A 6 https://manual-hub.com/ D Fig. 14 3. Assemble holddown/clear plastic guard assembly to hex rod (B) as shown in Fig. 15. B 4. Assemble guard bracket (A) Fig. 16, and spring clamp (F) to hex rod (B) as shown, then tighten all set screws. 5. The spring guard (F), holddown (E), and clear plastic guard (D) can be flipped up out of the way as shown in Fig. 17, by lifting up on locking lever (G), when not in use or when making adjustments. CAUTION: When the guard assembly is in the down position as shown in Fig. 16, make certain locking lever (G) is in the locked position as shown. 6. Fig. 18, illustrates complete fence and guard assembly mounted 90 degrees to miter gage slot. Fig. 15 B A G F Fig. 16 G F E D Fig. 17 7 https://manual-hub.com/ Fig. 18 OPERATING CONTROLS AND ADJUSTMENTS FENCE CONTROLS AND ADJUSTMENTS 1. The fence halves (A) Fig. 19, should be adjusted endwise so the opening at the spindle is never more than is required to clear the cutter. A EC C E A 2. To adjust the fence halves (A) Fig. 19 endwise, loosen the two fence locking levers (B), slide the fence halves to B the required positions, and tighten locking levers (B). D 3. Each fence half (A) Fig. 19, can be moved independently, in or out, depending on the type of shaping operation that is being performed. To move the fence halves in or out, loosen one of the lock knobs (C) and turn one of the adjusting knobs (D), depending on which fence half is being moved. Turn knob (D) until the correct setting is obtained and tighten lock knob (C). B D Fig. 19 G 4. The complete fence assembly can be rapidly positioned on the table by loosening two clamp handles (E) Fig. 19, moving the fence assembly to the desired F position and tightening the two clamp handles (E). 5. Indicator pointers (F) Fig. 20, are supplied to give the exact dimension each fence half is moved. Make sure that the pointer does not rub against the adjusting knobs, if the pointer does rub against the adjustment knob the pointer will have to be adjusted. Loosen the round head screw (G) Fig. 20, that holds the pointer to the fence assembly and pull the pointer out until it does not come in contact with the adjusting knob and then retighten the round head screw. Fig. 20 6. Using a straight edge (G) Fig. 21, check to see if the two fence halves (H) are parallel to each other. If parallelism cannot be achieved by adjusting one of the two fence halves (H) in or out, shims (J) Fig. 22 (not supplied), can be placed between the fence mount (K) and the ram (M), which is bolted to fence mount (K). H K M G Fig. 21 J Fig. 22 8 https://manual-hub.com/ GUARD CONTROLS AND ADJUSTMENTS DISCONNECT MACHINE FROM POWER SOURCE. The spring clamp (A) Fig. 23, holddown (B), and clear plastic guard (C) are fully adjustable to provide safe protection for most applications. NOTE: For certain applications, the spindle guard supplied with the shaper may have to be used or a custom guard may need to be fabricated. 1. Using a square (not shown), check to see if shaft (D) Fig. 23, on spring clamp (A) is 90 degrees to the table surface. If an adjustment is necessary, proceed as follows: C D A B Fig. 23 Lift up on guard locking handle (E) Fig. 24, loosen lock nut (F), and turn screw (G) until shaft (D) Fig. 23, is 90 degrees to the table surface. Then tighten lock nut (F) Fig. 24. Push down on guard locking handle (E) Figs. 24 and 25, until it locks in place as shown in Fig. 25. If the locking action is too loose or tight, loosen screw (H) Fig. 25, and adjust cam washer (J), then tighten screw (H). Repeat this adjustment on the screw and cam washer located on the other side of guard locking handle (E). E F G Fig. 24 9 https://manual-hub.com/ JE H Fig. 25 K M L B Fig. 26 2. Adjust holddown (B) Fig. 26, by placing a piece of material which will be used on the table as shown. Loosen set screws on guard mounting bracket (K) and adjust holddown (B) over top of workpiece to provide some downward pressure and tighten set screws. 3. Adjust clear plastic guard (L) Fig. 26, by loosening set screws on guard mounting bracket (M) and locating the guard so it will deflect the wood chips and provide protection from reaching the cutter, then retighten set screws. P R E N Fig. 27 4. Loosen set screws on guard mounting bracket (P) Fig. 27, and adjust spring clamp (N) so it will provide inward pressure on workpiece, then tighten set screws. NOTE: Set screws on guard mounting bracket (R) Fig. 27, can be loosened to provide additional extension of guard assembly. TURN THE CUTTER BY HAND TO MAKE CERTAIN CUTTER DOES NOT CONTACT ANY OF THE GUARDING OR FENCE HALVES BEFORE CONNECTING THE SHAPER TO POWER SOURCE. Always make certain guard locking handle (E) Fig. 27, is in the locked position as shown and all set screws on guarding assembly are tight before turning shaper on. 10 https://manual-hub.com/ ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable · Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product. PARTS, SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-Cable · Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582). Two Year Limited New Product Warranty Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta product, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor manufacturer's authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This warranty is Delta's sole warranty and sets forth the customer's exclusive remedy, with respect to defective products; all other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta. 11 https://manual-hub.com/ PORTER-CABLE · DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE · DELTA) Parts and Repair Service for Porter-Cable · Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable · Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 San Leandro 94577 (Oakland) 3039 Teagarden Street Phone: (510) 357-9762 Fax: (510) 357-7939 COLORADO Arvada 80003 (Denver) 8175 Sheridan Blvd., Unit S Phone: (303) 487-1809 Fax: (303) 487-1868 FLORIDA Davie 33314 (Miami) 4343 South State Rd. 7 (441) Unit #107 Phone: (954) 321-6635 Fax: (954) 321-6638 Tampa 33609 4538 W. Kennedy Boulevard Phone: (813) 877-9585 Fax: (813) 289-7948 GEORGIA Forest Park 30297 (Atlanta) 5442 Frontage Road, Suite 112 Phone: (404) 608-0006 Fax: (404) 608-1123 ILLINOIS Addison 60101 (Chicago) 400 South Rohlwing Rd. Phone: (630) 424-8805 Fax: (630) 424-8895 Woodridge 60517 (Chicago) 2033 West 75th Street Phone: (630) 910-9200 Fax: (630) 910-0360 MARYLAND Elkridge 21075 (Baltimore) 7397-102 Washington Blvd. Phone: (410) 799-9394 Fax: (410) 799-9398 MASSACHUSETTS Braintree 02185 (Boston) 719 Granite Street Phone: (781) 848-9810 Fax: (781) 848-6759 Franklin 02038 (Boston) Franklin Industrial Park 101E Constitution Blvd. Phone: (508) 520-8802 Fax: (508) 528-8089 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone: (763) 561-9080 Fax: (763) 561-0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone: (816) 221-2070 Fax: (816) 221-2897 St. Louis 63119 7574 Watson Road Phone: (314) 968-8950 Fax: (314) 968-2790 NEW YORK Flushing 11365-1595 (N.Y.C.) 175-25 Horace Harding Expwy. Phone: (718) 225-2040 Fax: (718) 423-9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road, Suite 115 Phone: (704) 841-1176 Fax: (704) 708-4625 MICHIGAN Madison Heights 48071 (Detroit) 30475 Stephenson Highway Phone: (248) 597-5000 Fax: (248) 597-5004 OHIO Columbus 43214 4560 Indianola Avenue Phone: (614) 263-0929 Fax: (614) 263-1238 Cleveland 44125 8001 Sweet Valley Drive Unit #19 Phone: (216) 447-9030 Fax: (216) 447-3097 OREGON Portland 97230 4916 NE 122 nd Ave. Phone: (503) 252-0107 Fax: (503) 252-2123 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone: (215) 658-1430 Fax: (215) 658-1433 TEXAS Carrollton 75006 (Dallas) 1300 Interstate 35 N, Suite 112 Phone: (972) 446-2996 Fax: (972) 446-8157 Houston 77055 West 10 Business Center 1008 Wirt Road, Suite 120 Phone: (713) 682-0334 Fax: (713) 682-4867 WASHINGTON Auburn 98001(Seattle) 3320 West Valley HWY, North Building D, Suite 111 Phone: (253) 333-8353 Fax: (253) 333-9613 Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one. Parts and accessories for Porter-Cable·Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized Service Center, or Porter-Cable·Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will be directed to the nearest Porter-Cable·Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios para los productos Porter-Cable·Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable·Delta. Si no tiene acceso a ninguna de estas opciones, llame al 800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano. CANADIAN PORTER-CABLE · DELTA SERVICE CENTERS ALBERTA Bay 6, 2520-23rd St. N.E. Calgary, Alberta T2E 8L2 Phone: (403) 735-6166 Fax: (403) 735-6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby, B.C. V5A 4T8 Phone: (604) 420-0102 Fax: (604) 420-3522 MANITOBA 1699 Dublin Avenue Winnipeg, Manitoba R3H 0H2 Phone: (204) 633-9259 Fax: (204) 632-1976 ONTARIO 505 Southgate Drive Guelph, Ontario N1H 6M7 Phone: (519) 836-2840 Fax: (519) 767-4131 QUÉBEC 1515 ave. St-Jean Baptiste, Québec, Québec G2E 5E2 Phone: (418) 877-7112 Fax: (418) 877-7123 1447, Begin St-Laurent, (Montréal), Québec H4R 1V8 Phone: (514) 336-8772 Fax: (514) 336-3505 The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): Auto-Set®, BAMMER®, B.O.S.S.®, Builder's Saw®, Contractor's Saw®, Contractor's Saw IITM, Delta®, DELTACRAFT®, DELTAGRAMTM, Delta Series 2000TM, DURATRONICTM, Emc²TM, FLEX®, Flying ChipsTM, FRAME SAW®, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®, JETSTREAM®, `kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®, MORTENTM, NETWORKTM, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, Posi-Matic®, Q-3®&(design), QUICKSAND®&(design), QUICKSETTM, QUICKSET II®, QUICKSET PLUSTM, RIPTIDETM&(design), SAFE GUARD II®, SAFELOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, SawbuckTM, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR EASE®, The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, THIN-LINETM, TIGER®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, TORQ-BUSTER®, TRU-MATCHTM, TWIN-LITE®, UNIGUARD®, Unifence®, UNIFEEDERTM, Unihead®, UniplaneTM, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE® , WHISPER SERIES®, WOODWORKER'S CHOICETM. Trademarks noted with TM and ® are registered in the United States Patent and Trademark Office and may also be registered in other countries. Las Marcas Registradas con el signo de TM y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden estar registradas en otros países. https://manual-hub.com/