Owner's Manual for PORTACOOL models including: PAC2KCYC01, CYCLONE, Evaporative Cooler, PAC2KCYC01 CYCLONE Evaporative Cooler
Manuals - Portacool Evaporative Coolers
Handbücher - Portacool Verdunstungskühler
File Info : application/pdf, 24 Pages, 1.68MB
DocumentDocumentPORTACOOL CYCLONETM OWNER'S MANUAL TABLE OF CONTENTS READ AND SAVE THESE INSTRUCTIONS CONTENTS: QUICK SETUP GUIDE......................................................................... page 2 PRODUCT OVERVIEW .................................................................. pages 3-7 SAFETY INFORMATION ..................................................................... page 8 GENERAL OPERATION ............................................................... pages 9-10 MAINTENANCE AND STORAGE ...................................................... page 11 TROUBLESHOOTING ................................................................ pages 12-13 TECHNICAL SUPPORT AND WARRANTY ............................... pages 14-15 EXPLODED VIEWS .................................................................... pages 16-20 WIRING DIAGRAM ............................................................................ page 21 FREQUENTLY ASKED QUESTIONS................................................ page 22 STOP DO NOT RETURN! For questions or comments, please call Portacool Customer Service at 936-598-5651. QUICK SET UP 1 2 3 4 Remove box and palette Position product on level surface Fill sump or attach water hose Plug into appropriate outlet 5 For setup, pads should appear wet before starting the fan. Check the water gauge to monitor water level in tank.The water flow valve on each unit is set at max flow. However, ensure the knob is turned completely to the left before use. Turn to the left to increase water flow. Less water is required for cooling in more humid environments. Models: PAC2KCYC01, PAC2KCYC01A, PACCYC02, PACCYC02A, PACCYC03, PACCYC03A, PACCYC04, PACCYC04A Models: PACCYC06 Fill the tank, then turn on the pump switch and the fan. CYCLONE 3000 OVERVIEW PAC2KCYC01, PAC2KCYC01A Control Panel Adjustable Louvers Adjustable Louvers Water Adjustment Valve Hose Connection Locking Drain Plug Electrical Plug 3 Casters CYCLONE 3200 OVERVIEW PACCYC04, PACCYC04A Control Panel Adjustable Louvers Hose Connection Adjustable Louvers Water Adjustment Valve Locking Casters Drain Plug Electrical Plug 4 CYCLONE 2000 OVERVIEW PACCYC02, PACCYC02A Control Panel Adjustable Louvers Electrical Plug Adjustable Louvers Water Adjustment Valve Drain Plug Locking Casters 5 Hose Connection CYCLONE 2200 OVERVIEW PACCYC03, PACCYC03A Control Panel Adjustable Louvers Electrical Plug Adjustable Louvers Water Adjustment Valve Locking Casters Drain Plug Hose Connection 6 CYCLONE 1000 OVERVIEW PACCYC06 Control Panel Adjustable Louvers Water Tank Recessed Casters 7 Drain Plug Water Hose Connection Electrical Cord SAFETY INFORMATION OPERATION WARNINGS 1) Not intended for use by children 2) Not intended for use by persons with reduced physical, sensory, or mental capabilities 3) Not intended for use by persons with lack of experience and knowledge, unless they have been given instruction and are supervised during operation 4) Children should be supervised to ensure they do not play with the appliance SAFE OPERATION To reduce the risk of electric shock, fire, or injury: · Do not operate any product with a damaged cord or plug. Discard product or return to place of purchase for examination and/or repair. · Do not run cord under carpeting. Do not cover cord with throw rugs, runners, or similar coverings. Arrange cord away from traffic area so it will not be tripped over. · Read instructions and labels carefully. · Always unplug the electric cord to the Portacool evaporative cooler before performing inspections or repairs. · Plug into three-prong grounded GFCI protected electrical receptacle only. · Do not step on or roll over power cord with heavy or sharp objects. · Do not operate evaporative cooler unless all pads are securely in place. · Remove the plug from the electrical receptacle by pulling on the plug and not the cord. · Test the GFCI receptacle or breaker monthly to ensure it is functioning properly. · Do not operate near open containers of flammable liquids or gases. · Ensure evaporative cooler pumps are running continuously to saturate and wet combustible media when used in close proximity to open flame or spark producing activities. A distance of at least 35 feet away from open flame or sparks is recommended to ensure safe operation. · Never wash the evaporative cooler cabinet with a garden hose; water may harm the motor and electrical system. · If the product is damaged or malfunctions, do not continue to operate it. Refer to the warranty, troubleshooting or FAQ section, call Portacool, LLC, Technical Support at 1-888-266-5243, or email support@portacool.com. 8 GENERAL OPERATION Electrical Connection PRODUCT MUST BE IN UPRIGHT POSITION WITH COOLING PADS INSTALLED! All models utilize a single power cord and control switches. Before connecting the plug to an outlet, ensure there is no standing water where the cord may lie or where the operator is standing. The use of separate multiple outlet devices is not recommended. When making electrical connections, ensure compliance to local and national codes. Use only with GFCI Protected Receptacles. Please refer to the Barcode Product Label on the side of the product for specific electrical requirements. OPERATING PROCEDURES Specifications Each Portacool evaporative cooler has its own set of operational specifications, sizes, weights, voltage frequency, current requirements, etc. Please ask for the specifications for your model from your distributor, check the serial number plate, or visit www.portacool.com for the specifications for your product. Placement of the Portacool Evaporative Cooler There are three primary considerations when deciding where to place the Portacool evaporative cooler. 1) Make sure there is a clear, unobstructed path to provide maximum airflow. 2) If the evaporative cooler is positioned on a raised platform, ensure the platform constructed for holding the product is stable, well constructed, and will not allow the product to tip over and that it allows for the full weight of the evaporative cooler including water in the tank. The product must be level and in the upright position. 9 3) If placed near a wall or other obstruction, position the product a minimum of 3 feet (0.9 meters) from the wall or obstruction with pads facing the wall. This allows the unrestricted flow of warm air to the cooling pad side of the product. When using multiple products in close proximity, be sure to aim the product so the air flows complement each other to achieve maximum cooling capacity. Starting the Pump and Adjusting the Water Flow Once the water tank is full, moving the pump switch to the "ON" position will turn on the pump. When initially turning on the pump, the level in the water tank will drop suddenly and restart the flow of supply water. This is a normal condition, as the cooling pads require a large amount of water for proper wetting. When the Portacool evaporative cooler is new, the new pads will require an initial `breaking-in' period. This period is required for the pads to begin readily absorbing water. It may require up to a week to achieve maximum efficiency. It is important to ensure that the spray bar is properly adjusted when first starting the water flow in the Portacool evaporative cooler. Increasing the flow using the water flow valve (see Quick Setup on page 2) makes this adjustment. Proper water adjustment should leave the pads saturated with water, but not flooded. Pads should appear wet. However, cascading amounts of water can actually reduce cooling efficiency. Proper adjustment will prevent problems and increase cooling capacity. When properly adjusted, one or two dry streaks will appear across the pads. When turning the evaporative cooler off at the end of the day or week, the pump should be turned off about 15 minutes before the fan to allow the cooling pads to dry. This will increase the life of the pads. Starting the Portacool Evaporative Cooler COOLING PADS MUST BE INSTALLED AND CASTER LOCKS MUST BE ENGAGED Start the fan by turning the fan switch to the `ON' position. Step slowly through the speeds allowing the fan to obtain its full speed at the LOW speed before going to HIGH. 10 MAINTENANCE & STORAGE MAINTENANCE 1) Keep the product clean to ensure peak operating performance. 2) The rugged, corrosion-resistant construction ensures low maintenance will be required. However, in dusty or dirty environments, optional filters are available from your distributor or at www.portacoolparts.com. Daily Maintenance The pump should be turned off approximately 15 minutes before the fan is turned off. This will allow the cooling pads to dry out and extend their life. This also helps control the growth of mildew, mold, bacteria, and other odor-causing elements. Weekly Maintenance The product should be shut down and the water tank should be drained once a week. Closing the water flow valve and removing the drain plug will accomplish this. Once the water tank is drained and the power disconnected, the pads may be removed to allow cleaning of the water tank. Dust may collect in the water tank over time. Replace pads in correct airflow direction, referring to the label on the pads. Storage 1) Drain all water from the water tank and wipe clean, ensuring the pads and water tank are completely dry. 2) Roll up the electrical power cord and secure it to ensure it will not be rolled over, tripped over, or caught in equipment. 3) Cover the product completely to prevent dust build-up and store in a dry area. This also helps to prevent damage to the pads. Optional dust covers are available from your distributor or at www.portacoolparts.com. The pump should be turned off approximately 15 minutes before the fan is turned off. This will allow the cooling pads to dry out and extend their life. This also helps control the growth of mildew, mold, bacteria, and other odor-causing elements. 11 TROUBLESHOOTING The Portacool evaporative cooler consists of three systems -- the fan system, the electrical system, and the water system. It is important to determine with which of the systems the problem is associated. Certain problems may be associated with more than one system. A careful check of all systems should be made to fully understand the extent of the problem. CAUTION -- DISCONNECT POWER BEFORE REMOVING COOLING PADS FROM THE PRODUCT! NOTICE -- POWER CORD MAY BE REPLACED ONLY BY THE MANUFACTURER OR QUALIFIED AGENT! Repair and Replacement Procedures Ensure all water is removed from the Portacool evaporative cooler and all power is disconnected. Remove all impediments to access the component you are checking or replacing. REPLACING THE COOLING MEDIA PADS The flap must be removed to allow access to the cooling pads. Start with the center pad, which can be tilted out from the top and lifted out of the drain trough. The two pads to either side of the center pad may then be removed in the same manner. To remove the two outside pads, they must first be pulled sideways toward the center of the Portacool evaporative cooler until they clear the side retainer before removing in the same manner as the other pads. 1) Locate the set screw in the rear of the unit on the upper right side of the pad flap. Set Screw 2) Remove set screw and lower pad flap to vertical position. 3) Once the pad flap is moved, grasp the middle pad and tilt out at a 90 degree angle. 4) Pull the pad up to remove from unit. Repeat for other pads. 12 The following troubleshooting guide is intended to address the most common symptoms which may occur. If you are unable to resolve the issue, please call Technical Support. Turn off all power to the cooler before attempting to troubleshoot any of the following symptoms. SYMPTOM POSSIBLE CAUSES REMEDY Product fails to start or deliver air Product starts but air delivery inadequate Water draining from cooler Musty or unpleasant odor 1. No electrical power to product A. Circuit breaker tripped B. GFCI tripped C. Cord(s) unplugged or damaged 2. Motor overheated and/or frozen 1. Insufficient air exhaust 2. Insufficient water pad not wet A. Cooling pads plugged B. Dry streaks on pads C. Large dry spots on pads D. Pump not working E. Loose water connections 1. Float arm improperly adjusted 2. Seat in float valve leaking 3. Drain bushing/cap not tight 1. Stale or stagnant water in sump 2. Pads mildewed or clogged 3. Pads not completely wet before cooler is turned on 1. Check power A. Reset breaker* B. Reset GFCI* C. Plug in cord(s) or replace if damaged * If condition persists, call electrician 2. Replace motor 1. Open windows or doors 2. Check water distribution system A. Clean or replace pads B. Check water level C. Make sure cooler is level, clean spray bar D. Clean or replace pump E. Check for leaks and correct 1. Adjust float to proper level 2. Replace float valve 3. Tighten fitting and/or cap 1. Drain, flush and clean sump 2. Replace pads 3. Turn on pump before starting fan Knocking, shaking, or rattling sounds Water droplets in the discharge air stream 1. Loose parts 2. Blower wheel loose or rubbing 1. Too much water delivered to the cooling pads 2. Outdoor humidity level is too high or it is raining 3. Leaking hose 1. Check and tighten where needed 2. Inspect and adjust, or replace 1. Make sure pads are properly positioned in the frames and product is level 2. Use cooler as a fan only (turn pump off) or discontinue use of product until outdoor humidity level drops. 3. Tighten connection or replace hose TECHNICAL SUPPORT TECHNICAL SUPPORT Technical support and service is available directly from your distributor or call Portacool, LLC Technical Support Hot Line at 888-266-5243 for the distributor nearest you. You may also contact the Support Hot Line for consultation on troubleshooting and parts replacement. Please have serial number and model number of product available. WARRANTY AND REPLACEMENT PARTS PORTACOOL® Evaporative Cooler Limited Warranty All Portacool Cyclone evaporative coolers are warrantied for one full year from date of purchase. This warranty covers defects in original material, workmanship, parts, and components. To ensure that the warranty is put into effect, be sure to submit the warranty registration online or complete the warranty card that is shipped with your unit. Please register online at http://www.portacool.com. Factory-authorized personnel will make the final determination concerning repairing or replacing parts or components based on customer claims. All transportation charges on parts submitted for replacement or repair under this warranty must be borne by the purchaser. Portacool, LLC., will not be held liable for any incidental or consequential damages. This warranty is declared void if the equipment is found to have been misused, abused or tampered with by unauthorized personnel. To expedite your request, please submit the RMA form found on our website at info.portacool.com/returnshold 14 RETURNS Returned Merchandise Authorization (RMA) Procedures All Portacool evaporative coolers, parts, or materials being returned to Portacool, LLC for warranty replacement or repair require an RMA (Return Merchandise Authorization) number. Warranty parts can be replaced by: 1. The distributor can purchase the part with an RMA number and will only be charged for the cost of the part, not for the shipping. When the defective part is returned freight paid, the distributor's account will be credited for the cost of the part. 2. The defective part need to be returned to Portacool, LLC, labeled with the RMA number within 90 days of receipt of replacement parts. 3. The customer / distributor can call Tech Support to get an RMA number to send the defective part back to Portacool, LLC. Once the part is received by Portacool, a replacement part will be sent at no charge. Information needed to get an RMA number: 1. The product serial number or manufacturer date code 2. The product model number (ex. PAC2K363S) 3. The part number or description of the part to be replaced Only major component parts need an RMA number, i.e. fans, motors, pumps, and some plumbing parts. For replacement of small parts, the serial and model numbers are still required, but the parts do not need to be returned to Portacool, LLC. For warranty replacement parts call Portacool® Technical Support at 1-888-266-5243. FAX: 936-598-1431. Shipping Address Mailing Address: Portacool, LLC Portacool, LLC 721 FM 2468 P.O. Box 2167 Center, Texas 75935 Center, Texas 75935 15 CYCLONE 1000 PARTS PACCYC06 24 18 19 30 17 26 34 33 6 23 23 16 2 11 26 29 27 25 28 1 12 PACCYC06 9 Revised 02/24/15 17 35 32 10 36 8 17 14 8 31 20 8 36 26 21 25 13 26 4 3 25 7 5 25 25 15 37 39 23 38 25 26 22 ITEM PART # 1 ACCDOOR-C1-714 DESCRIPTION WATER FILL DOOR ITEM PART # 22 PUMP-CYC-3 DESCRIPTION CYCLONE PUMP -OK4000 2 ACCFRM-C1-715 FILL DOOR FRAME 23 S-003 5/16 - 18 x1/2" TRUSS HEAD SCREW (2EA) 3 BLOWER-WHL-2CW CYCLONE 2000 BLOWER WHEEL - CW 24 S-007 5/16 - 18 x 3/4 TRUSS HEAD SCREW (16EA) 4 BLWEHSG-C1-7162 5 BLWRCVR-C1-7163 6 BOX-UL-02 7 CASTER-3-NL 8 CLAMP-01 9 COVER-C1-716 10 CTRL-2SPD-01 11 CYCLONE-H-10 12 DRAIN-PLUG-01 13 FLOAT-CYC-717 14 FRNTPNL-C1-7112 15 HOSE-FTG-09 16 MOTOR-017-01 17 MTR-BRKT-C1 18 MUC-ACC-02 19 PAD-BRACKET-C1 20 PADMF4022/G 21 POWERCORD-02F BLOWER HOUSING BLOWER HOUSING COVER 1 & 2 SPEED ELECTRICAL BOX 3" NON-LOCKING CASTER 1/2" WIRE TUBING CLAMP TOP TRAY COVER, CYCLONE1000 2-SPEED SWITCH SET CYCLONE 1000 HOUSING (BLACK) 1/4" NPT PLUG #P-28 FLOAT FOR CYCLONE1000 FRONT PANEL, WITH LOUVERS 1/2" BARB FLOW RESTRICTOR CYCLONE 1000 2-SPEED MOTOR (B-O) BLOWER HOUSING SUPPORT BRACKET CHRISTMAS TREE FASTENER (5EA) PAD RETENTION BRACKET 4"x12"x22" MICROFLUTE 45/46 10" POWER CORD WITH BRASS NUT/WASHER 25 S-011 #8 x 9/16" WASHER HEAD SCREW 26 S-818-58PPH 8 - 18 x 5/8 PAN HEAD SCREW (24EA) 27 S-1016-1PPH 10-16x1 PHILLPS SELF-TAP SCREW (12EA) 28 SGTFRM-C1-711 SIGHT GLASS FRAME FOR CYCLONE1000 29 SGTGLS-C1-719 SIGHT GLASS W/EXTERNAL FRAME 30 SPIN-FTG-02 1/4" SPIN FITTING FOR 16" UNIT 31 SPLASHGUARD-C1 SPLASH GUARD CYCLONE1000 32 SPRAY-ACC-01 #012 NYLON CLIP 33 SWITCHPL-2SPD-T SWITCH COVER PLATE - 2SPD(TPI) 34 TRAY-ACC-C1 BOTTOM DRIP TRAY CAP/COVER 35 TRAY-C1-713 DRIP TRAY WITH CAP/VALVE 36 TOG-BOOT-01 BLK RUBBER TOGGLE-SWITCH BOOT 37 TUBE-01 1/2" ID SOFT PLASTIC TUBE 38 WASHER-04 5/16 LOCK WASHER 39 FLOAT-CYC-03 FLOAT VALVE FOR CYCLONE UNITS 40 PAC-PLB-01 INLET HOSE ADAPTER 16 CYCLONE 3000 PARTS PAC2KCYC01 PAC2KCYC01A 24 16 5 11 14 25 29 REVISED 02/16/2015 4 28 10 31 30 21 27 20 34 20 13 18 15 12 22 10 33 32 19 33 23 26 17 9 1 8 2 17 7 3 6 ITEM PART # 1 BASE-CYCLONE 2 BLOWER-01 3 BLOWER-WHL-01 4 BONNET-05 5 BOX-UL-02 6 CAPACITOR-01 7 CAPBOOT-01 8 CASTER-3-L 9 CASTER-3-NL 10 CLAMP-01 11 CTRL-2SPD-01 12 CTRL-VLV-BRKT-1 13 DRAIN-PLUG-01 14 FLAP-05 15 FLOAT-CYC-03 16 LOUVERS-CYC-16 17 MOTOR-013-07 DESCRIPTION CADDY FRAME BLOWER HOUSING BLOWER WHEEL BONNET 2 SPD UL ELECTRICAL BOX PSU 25-30 CAPACITOR WATER PROOF BOOT FOR CAPACITOR 3" LOCKING CASTERS 3" CASTERS 1/2" WIRE SPRING CLAMP 2-SPEED SWITCH ASSEMBLY VALVE-01 MOUNTING BRACKETS DRAIN PLUG FLAP FLOAT VALVE FOR CYCLONE UNITS CYCLONE 3000 LOUVER W/MESH 1/3 HP - 2SPD MOTOR ITEM PART # 18 PAC-PLB-01 19 PAD6022.5/26 20 POLY-FTG-06 21 POWERCORD-02F 22 PUMP-BRACKET-#4 23 PUMP-CYC-3 24 S-006 25 S-009 26 S-014 27 S-017 28 SPRAY-CYC-01 29 SPRAY-ACC-04 30 SWITCHPL-2SPD 31 TOG-BOOT-01 32 VALVE-01 33 TUBE-01 34 TUBE-03 DESCRIPTION INLET HOSE ADAPTER KUUL PAD SET FOR CYCLONE 90 DEG. FITTING FOR SIGHT TUBE 10ft POWER CORD W / DOME STRAIN RELIEF ALUM. BAR PUMP BRACKET CYCLONE PUMP - OK400 TEC SCREW S006 10/24 x 3/3 TRUSS HEAD SCREW 5/16 x 1" TRUSS HEAD SCREW 5/16 - 18 x 1.5" TRUSS HEAD SCREW 16" SPRAY BAR SPRAY BAR CLIP 2 SPEED SWITCH PLATE RUBBER TOGGLE SWITCH BOOT (2) PUMP TO SPRAY BAR CONTROL VALVE PUMP TO SPRAY BAR TUBING SIGHT TUBE CYCLONE 2000 PARTS PACCYC02 PACCYC02A 22 15 10 5 28 29 16 8 23 7 13 26 27 12 24 Revised 02/04/2015 4 26 9 25 18 19 31 11 30 20 9 14 21 13 ITEM PART # DESCRIPTION 1 BLOWER-02 BLOWER HOUSING - CYCLONE2000 2 BLOWER-WHL-2CW CYCLONE2000 BLOWER WHEEL (PART 1) 3 BLOWER-WHL-3CCW CYCLONE2000 BLOWER WHEEL (PART 2) 4 BONNET-06 22.5" EXTRUDED BONNET-CYCLONE2000 5 BOX-UL-02 1 & 2 SPD UL ELECTRICAL BOX 6 CAPACITOR-04 RUN CAPACITOR FOR CYCLONE2000 7 CASTER-3-L 3" LOCKING CASTERS 8 CASTER-3-NL 3" CASTERS 9 CLAMP-01 1/2" WIRE SPRING CLAMP 10 CTRL-2SPD-01 2-SPEED SWITCH ASSEMBLY 11 CTRL-VLV-BRKT VALVE-01 MOUNTING BRACKETS 12 DRAIN-PLUG-01 DRAIN PLUG 13 FLAP-CYC-2 FLAP/SPLASHGAURD-CYCLONE2000 14 FLOAT-CYC-03 FLOAT VALVE 15 LOUVERS-CYC-11 LOUVER W/MESH - CYCLONE2000 16 POWERCORD-02F 10ft POWER CORD W / DOME STRAIN RELIEF ITEM PART # DESCRIPTION 17 MOTOR-016-01 CYCLONE2000 - 2SPD MOTOR 18 PAC-PLB-14 INLET HOSE ADAPTER 19 PAD6019/22 KUUL PAD SET FOR CYCLONE2000 20 PUMP-BRACKET-5 PUMP MOUNT BRACKET 21 PUMP-CYC-3 CYCLONE PUMP - OK400 22 S-002 TEC SCREW S006 23 S-007 10/24 x 3/3 TRUSS HEAD SCREW 24 S-011 5/16 x 1" TRUSS HEAD SCREW 25 SPRAY-CYC-02 SPRAY BAR 26 SPRAY-ACC-01 SPRAY BAR CLIP 27 SPIN-FTG-02 SPIN FITTING FOR 16" UNIT 28 SWITCHPL-2SPD 2 SPEED SWITCH PLATE 29 TOG-BOOT-01 RUBBER TOGGLE SWITCH BOOT (2) 30 VALVE-01 PUMP TO SPRAY BAR CONTROL VALVE 31 TUBE-01 PUMP TO SPRAY BAR TUBING 17 23 1 6 18 CYCLONE 2200 PARTS PACCYC03 PACCYC03A 22 15 10 5 27 28 8 19 7 23 19 13 24 4 26 9 30 9 17 20 24 Revised 02/25/15 26 25 11 18 29 9 14 13 12 21 ITEM# PART # DESCRIPTION 1 BLOWER-02 BLOWER HOUSING - CYCLONE2000 2 BLOWER-WHL-2CW CYCLONE2000 BLOWER WHEEL (PART 1) 3 BLOWER-WHL-3CCW CYCLONE2000 BLOWER WHEEL (PART 2) 4 BONNET-06 22.5" EXTRUDED BONNET-CYCLONE2000 5 BOX-UL-02 1 & 2 SPD UL ELECTRICAL BOX 6 CAPACITOR-04 RUN CAPACITOR FOR CYCLONE2000 7 CASTER-3-L 3" LOCKING CASTERS 8 CASTER-3-NL 3" CASTERS 9 CLAMP-01 1/2" WIRE SPRING CLAMP 10 CTRL-2SPD-01 2-SPEED SWITCH ASSEMBLY 11 CTRL-VLV-BRKT VALVE-01 MOUNTING BRACKETS 12 DRAIN-PLUG-01 DRAIN PLUG 13 FLAP-CYC-2 FLAP/SPLASHGAURD-CYCLONE2000 14 FLOAT-CYC-03 FLOAT VALVE 15 LOUVERS-CYC-11 LOUVER W/MESH - CYCLONE2000 ITEM# PART # DESCRIPTION 16 MOTOR-016-01 CYCLONE2000 - 2SPD MOTOR 17 PAC-PLB-14 INLET HOSE ADAPTER for CYCLONE2000 18 PAD6019/22 KUUL PAD SET FOR CYCLONE2200 19 POWERCORD-02F 10ft POWER CORD W / DOME STRAIN RELIEF 20 PUMP-BRACKET-6 PUMP MOUNT BRACKET-CYCLONE2000 21 PUMP-CYC-3 CYCLONE PUMP - OK400 22 S-002 #8 x 3/4" TEK SCREW 23 S-007 5/16 -18 x 3/4 TRUSS HEAD SCREW 24 S-011 #8 x 9/16" WASHER HEAD SCREW 25 SPRAY-CYC-02 SPRAY BAR FOR CYCLONE2000 26 SPRAY-ACC-01 SPRAY BAR CLIP 27 SWITCHPL-2SPD-T 2 SPEED SWITCH PLATE 28 TOG-BOOT-01 RUBBER TOGGLE SWITCH BOOT (2) 29 VALVE-01 PUMP TO SPRAY BAR CONTROL VALVE 30 TUBE-01 PUMP TO SPRAY BAR TUBING 16 2 3 1 6 CYCLONE 3200 PARTS PACCYC04 PACCYC04A 16 24 5 11 30 31 21 27 98 26 1 9 8 27 14 4 Revised 02/25/15 25 29 10 34 10 28 32 12 19 32 22 23 18 15 13 20 33 14 17 2 6 3 7 ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 1 BASE-CYCLONE CADDY FRAME 18 PAC-PLB-14 INLET HOSE ADAPTER 2 BLOWER-01 BLOWER HOUSING 19 PAD6022.5/26 6"x12"x22" KUUL PAD FOR CYCLONE 3 BLOWER-WHL-01 BLOWER WHEEL 20 POLY-FTG-06 90 DEG. FITTING FOR SIGHT TUBE 4 BONNET-05 BONNET 21 POWERCORD-02F 10ft POWER CORD W / DOME STRAIN RELIEF 5 BOX-UL-02 2 SPD UL ELECTRICAL BOX 22 PUMP-BRACKET-#4 ALUM. BAR PUMP BRACKET 6 CAPACITOR-01 PSU 25-30 CAPACITOR 23 PUMP-CYC-3 CYCLONE PUMP - OK400 7 CAPBOOT-01 WATER PROOF BOOT FOR CAPACITOR 24 S-006 TEC SCREW S006 8 CASTER-3-L 3" LOCKING CASTERS 25 S-009 10/24 x 3/3 TRUSS HEAD SCREW 9 CASTER-3-NL 3" CASTERS 26 S-014 5/16 x 1" TRUSS HEAD SCREW 10 CLAMP-01 1/2" WIRE SPRING CLAMP 27 S-017 5/16 - 18 x 1.5" TRUSS HEAD SCREW 11 CTRL-2SPD-01 2-SPEED SWITCH ASSEMBLY 28 SPRAY-CYC-01 16" SPRAY BAR 12 CTRL-VLV-BRKT-1 VALVE-01 MOUNTING BRACKETS 29 SPRAY-ACC-04 SPRAY BAR CLIP 13 DRAIN-PLUG-01 DRAIN PLUG 30 SWITCHPL-2SPD 2 SPEED SWITCH PLATE 14 FLAP-05 FLAP 31 TOG-BOOT-01 RUBBER TOGGLE SWITCH BOOT (2) 15 FLOAT-CYC-03 FLOAT VALVE FOR CYCLONE UNITS 32 TUBE-01 PUMP TO SPRAY BAR TUBING 16 LOUVERS-CYC-16 CYCLONE 3000 LOUVER W/MESH 33 TUBE-03 SIGHT TUBE 17 MOTOR-013-07B 1/3 HP - 2SPD MOTOR (BO) 34 VALVE-01 PUMP TO SPRAY BAR CONTROL VALVE 20 WIRING DIAGRAM 21 FREQUENTLY ASKED QUESTIONS Q. WHAT ASSEMBLY IS REQUIRED? A. None. Portacool Cyclone units are ready to use right out of the box. Q. HOW DO I PREPARE MY PORTACOOL PRODUCT FOR STORAGE? A. Drain the product, dry out the pads, cover the product, and store in a dry place. Q. I JUST RAN THE COOLER FOR THE FIRST TIME AND THERE'S AN UNPLEASANT ODOR! A. The pads, located in the back of your Portacool product, have never been wet before. The resin in the pads will emit an odor the first time you wet them that lasts approximately one to three weeks. Keep the product in an open area until the odor goes away or put a capful of laundry softener directly in the tank in the bottom of your product. After approximately two weeks of operation, the odor should disappear. Q. MY PORTACOOL PRODUCT ISN'T PUTTING OUT ANY COOL AIR. A. First, make sure the water source and electricity source are connected and working. Second, check to see if the pads are damp. If not, adjust the water flow with the water adjustment valve. Third, make sure there is water in the tank. It should be allowed to fill before you turn the pump on. Q. WHAT IS THE BEST ENVIRONMENT TO PRODUCE THE MOST COOL AIR? A. For optimum performance, the temperature should be 85° F or higher and the relative humidity should be below 75%. However, Portacool products will reduce the temperature in almost any environment, making it more pleasant. Q. HOW OFTEN DO PADS HAVE TO BE REPLACED? A. Depending on the quality of maintenance and frequency of use, pads typically last up to five years. MISTING SYSTEMS? A. Misting units spray a shower of water into the air that will collect on people, objects, equipment, floors, etc. Portacool products use the process of evaporation to produce cooler air, but do not discharge a mist. Q. WHERE CAN I BUY REPLACEMENT PARTS? A. Replacement parts may be purchased from any Portacool product distributor or directly from Portacool Parts/Technical Support department. You may also visit www. portacoolparts.com to order online. Q. WHAT IS THE AMOUNT OF MOISTURE PRODUCED? A. An increase in humidity of approximately two to five percent is produced, depending on the temperature and humidity of the environment. This increase is not noticeable in a ventilated area where the air produced by the unit is exhausted. Q. HOW LONG WILL THE WATER SUPPLY LAST IN THE TANK? A. With no direct water source available, the water will evaporate in a filled water tank within two to 10 hours of operation, depending on the water capacity of the product, ambient conditions, temperature, and humidity. A water source for refilling the tank is recommended by the manufacturer. Q. WHERE ARE THE MODEL AND SERIAL NUMBERS FOUND? A. The model number can be found on a metal plate on the outside of the product. Model numbers begin with the letters "PAC." Serial numbers are all-digits. Q. WHAT IF MY QUESTIONS AREN'T ANSWERED HERE? A. Our Tech Support staff is available 8 a.m. to 5 p.m. Central Time, Monday though Friday at 1-888-COOL-AID or you can e-mail them at support@portacool.com. Q. WHAT IS THE DIFFERENCE BETWEEN EVAPORATIVE COOLING AND CUSTOMER SERVICE CONTACT 1-936-598-5651 · 1-800-695-2942 ORDERS@PORTACOOL.COM TECHNICAL/PARTS CONTACT 1-936-598-5651 · 1-888-COOLAID SUPPORT@PORTACOOL.COM VISIT PORTACOOL.COM OR CALL 1-936-598-5651 FOR MORE INFORMATION MANR0002 Portacool, LLC · Manufacturer of PortacoolTM portable evaporative coolers and KÜÜL® Pads evaporative media 709 Southview Circle · Center, Texas 75935 · 936-598-5651 · www.portacool.com · www.kuulpads.comGPL Ghostscript 9.50 Adobe InDesign CC 2014 (Macintosh)