Kingspan Insulation | Kingspan AU
Installation Guide for Kingspan models including: K17 Insulation Plasterboard, K17, Insulation Plasterboard, Plasterboard
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DocumentDocumentINSULATION Kingspan Kooltherm K17 Insulation I NSTALLATI ON GUI DE Your Ceiling Specialist Every material. One source. PARTNERING WITH THE WORLD'S LEADING CEILING MANUFACTURERS Great d esign is in the d etail, and the d etails are our speciality. We offer the broad est range of premium prod ucts from a single source. Our proprietary systems provid e the platform for your unique d esign, giving you complete freedom and customisation to create truly stunning projects. MBS Architectural can supply any of the prod ucts featured in this brochure, and be your one point of contact throughout the project lifecycle - from design conception to installation on site. Reach out to get your hands on product samples, or discuss your project in more detail - 03 9580 7800 / hello@mbsarchitectural.com.au Insulation A4/8 Issue 20 K17 KIAU0024 Dec 2019 K17 Insulated Plasterboard INSULATED DRY-LINING PLASTERBOARD FOR ADHESIVE BONDING High performance rigid thermoset phenolic insulation Fibre-free, closed cell insulation core 3-in-1 insulation, dry-lining and vapour control Also available in a range of other selected lining materials Group 1 NCC fire classification determined in a full room AS ISO 9705 test in accordance with AS 5637 Resistant to the passage of water vapour Easy to handle and install Ideal for new build and refurbishment No CFC or HCFC used in manufacture Has zero ODP and low GWP Compliant with AS/NZS 4859.1:2018 Made in Australia Typical Constructions and Total R-values Adhesive Bonding to Concrete Wall (150 mm) Concrete Wall Adhesive Bonding to Masonry Block Wall (140 mm) Masonry Block Wall Kingspan Kooltherm® K17 Insulated Plasterboard Figure 1 Thermal Performance NCC 2019 prescribes different methods to determine Total R-value Calculations for Volume 1 and Volume 2. Total Rvalues for various thicknesses of Kingspan Kooltherm® K17 Insulated Plasterboard applicable for NCC Volume One, Class 2 to 9 buildings & NCC Volume Two, Class 1 & 10a buildings Product Thickness Heat flow in Heat flow out (inc. Plasterboard) 35 mm 40 mm 50 mm 60 mm 70 mm 80 mm 90 mm RT1.4 RT1.6 RT2.0 RT2.6 RT3.1 RT3.5 RT4.0 RT1.4 RT1.7 RT2.1 RT2.8 RT3.2 RT3.7 RT4.2 Kingspan Kooltherm® K17 Insulated Plasterboard Figure 2 Total Rvalues for various thicknesses of Kingspan Kooltherm® K17 Insulated Plasterboard applicable for NCC Volume One, Class 2 to 9 buildings & NCC Volume Two, Class 1 & 10a buildings Product Thickness Heat flow in Heat flow out (inc. Plasterboard) 35 mm 40 mm 50 mm 60 mm 70 mm 80 mm 90 mm RT1.4 RT1.6 RT2.0 RT2.7 RT3.1 RT3.6 RT4.0 RT1.5 RT1.7 RT2.1 RT2.8 RT3.3 RT3.8 RT4.3 Assumptions The R-values shown are Total R-values for the building element as required by the Energy Provisions of the National Construction Code, calculated in accordance with AS/NZS 4859.2 2018 & NZS 4214. Kingspan Kooltherm® products are manufactured, tested and packaged in conformance with AS/NZS 4859.1:2018. Fire Resistance Examples shown are suitable for NCC Class 1 & 10a housing and Fire-Resisting Construction Type C walls in NCC Class 2 9 buildings. For Fire-Resisting Construction Type A & B walls in NCC Class 2 9 buildings a Performance Solution is required. Please contact Kingspan Insulation Technical Services on 1300 247 235 or email technical@kingspaninsulation.com.au for further guidance. 2 Product Details Product Description Kingspan Kooltherm® K17 Insulated Plasterboard is a super high performance, fibre-free rigid thermoset, closed cell phenolic insulation, sandwiched between a front facing of tapered edge gypsum based plasterboard, and a reverse tissue based facing autohesively bonded to the insulation core during manufacture. Kingspan Kooltherm® K17 Insulated Plasterboard is manufactured without the use of CFCs/HCFCs and has zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP). Product Data Declared Thermal Conductivity Insulant Plasterboard Product Dimensions Nominal Product Thickness (inc. Plasterboard) Nominal Plasterboard Thickness 0.021 W/m.K at 23oC (Insulant thickness 45 mm) 0.023 W/m.K at 23oC (Insulant thickness 25 - 44 mm) 0.17 W/m.K at 23oC (Plasterboard thickness 10 mm) 2400 mm x 1200 mm (2.88 m2) Other dimensions available upon enquiry. Minimum order quantities apply 35, 40, 50, 60, 70, 80, 90 mm Other thicknesses available upon enquiry. Minimum order quantities apply 10 mm Alternative lining boards, such as fibre cement sheets, can also be bonded to the insulation core to create customised finishes and facings in our Kingspan Kooltherm® K17+ Insulated Lining Board range. Please contact us for more information. Product R-value Nominal Product Thickness (inc. Plasterboard) 35 mm 40 mm 50 mm 60 mm 70 mm 80 mm 90 mm Declared Product R-value at 23oC R1.16 R1.36 R1.81 R2.41 R2.91 R3.41 R3.86 Figure 3 Super high performance Kingspan Kooltherm® K17 Insulated Plasterboard 3 Specification Guide Kingspan Kooltherm® K17 Insulated Plasterboard The wall dry-lining insulation shall be Group 1 Kingspan Kooltherm® K17 Insulated Plasterboard _____ mm thick, with a tested smoke obscuration of not more than 5 m2/kg, comprising a CFC/HCFC free and zero Ozone Depletion Potential (ODP) rigid thermoset phenolic insulation core with 10 mm plasterboard facing bonded to its front surface and a tissue based facing on its reverse surface, manufactured* under a management system certified to ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007 and ISO 50001:2011 by Kingspan Insulation Pty Ltd and shall be installed in accordance with the instructions issued by them. A Project Specific Warranty provided by Kingspan Insulation must be submitted. * Applies only to the Kingspan Kooltherm® K10 insulation board used in the manufacture of this composite insulated plasterboard product. Standards and Approvals Kingspan Kooltherm® K10 insulation board used for Kingspan Kooltherm® K17 Insulated Plasterboard is manufactured to the highest standards and certified under the following management systems: Standard ISO 9001:2015 ISO 14001:2015 OHSAS 18001:2007 ISO 50001:2011 Management System Quality Management Environmental Management Health and Safety Management Energy Management Product Testing Characteristic Compressive Stress (Insulant) Water Vapour Resistance Standard AS 2498.3 BS EN 12086:1997 / I.S. EN 12086:1998 Result Typically exceeds 100 kPa at 10% compression > 35 MN.s/g For the purpose of calculation of condensation risk, the resistivity of the plasterboard component of the product should be taken as 50 MN·s/g·m. Fire Performance Test Test Method Result Ignitability, Flame spread Heat release, Smoke release AS 1530.3 Spread of Flame Index: 0 Smoke Development 3* NCC Group Number in accordance with AS 5637.1 SMOGRARC AS ISO 9705 AS ISO 9705 Group 1 Tested in accordance with AS 5637 as required by NCC 2016 Amdt.1 10 m2/s2x1000 * Applies only to the Kingspan Kooltherm® K10 insulation board used in the manufacture of this composite insulated plasterboard product. Installation Instructions Durability If correctly applied, Kingspan Kooltherm® products can be expected to have a long life of service. Their durability depends on the supporting structure and the conditions of its use. Kingspan Kooltherm® products are warranted for a period of 10 years for both residential and commercial installations.* * Subject to the terms of the complete Kingspan Kooltherm® warranty document which is available upon request or downloadable from www.kingspaninsulation.com.au. Limitations Kingspan Kooltherm® K17 Insulated Plasterboard has a gypsum plasterboard face. It should, therefore, not be used to isolate dampness nor be used in continuously damp or humid conditions. Environmental Data Aspect Recyclability Re-usability Characteristic Non-contaminated insulation site waste is recyclable, but there are currently no facilities in Australia to process returned material Re-usable if removed with care (long term of service expected) Water Use No water used in Kingspan Insulation's manufacturing process Blowing Agent Global Manufactured with a blowing agent that Warming Potential (GWP) has low GWP Blowing Agent Ozone Manufactured with a CFC/HCFC-free Depletion Potential (ODP) blowing agent that has zero ODP Packaging Contains 0% recycled product Polythene wrap and EPS skids 100% recyclable Installation should be in accordance with AS 3999:2015 Bulk thermal insulation - Installation. Dry Wall Plasterboard Kingspan Kooltherm® K17 Insulated Plasterboard can be applied utilising a variety of traditional or modern dry-lining techniques, to dry and structurally sound walls. These include the construction adhesive bonding method. The particular system employed will depend on the construction or design of the wall to which Kingspan Kooltherm® K17 Insulated Plasterboard is to be fixed. If an acceptable adhesive bond cannot be achieved due to the wall surface, consideration should be given to a mechanically fixed option. The tapered edge to the plasterboard enables a flat seamless surface equal to traditional plaster finishes after the correct jointing procedures as per plasterboard manufacturer's recommendation have been completed. Construction Adhesive Bonding This method is for application to brick, block or concrete masonry cavity walls which are free from moisture penetration. 1. Ensure that the wall surface to be bonded to is free from oil, grease, paint, release agent, or any contaminate that may affect the bond of the adhesive to the wall. 2. Gun apply a continuous blob of construction adhesive around perimeter wall and ceiling junctions, and around any openings, such as windows and doors, in order to provide a seal. 3. Gun apply blobs of construction adhesive to the wall or the back of the board approximately 25 mm in diameter (single squeeze), at 300 mm centres in both directions or to specific adhesive manufacturer's instructions. Ensure that the blobs adjacent to a board joint are approximately 25 mm in from the edge to avoid bridging the joint. 4. Tap the board back firmly using a straightedge, ensuring that the vertical edge is plumb. 5. Continue dry lining in the same manner. 6. Appropriate mechanical fixings are recommended to complement the adhesive bond. Apply 2 per board after the adhesive has set, positioned 15 mm in from the board edge and at mid height with a nominal 25 mm embedment into the wall. (Refer to fixing manufacturer instructions for more information). 7. For boards 3 m and longer 4 fixings should be used. 8. When using the Kingspan Kooltherm K17+ Insulated Lining Board Range, use a minimum of 6 mechanical fixings per board. Positioned 15 mm in from the edge, at the top, middle and bottom of the board. 9. It is recommended that mechanical fixings are positioned in the tapered edge of the boards so that they are covered when the board is finished, (e.g. joints taped and skim coating) at mid height. Boards should be fitted tight to the ceiling/joists. 4 Kingspan Kooltherm® K17 Insulated Plasterboard Figure 4 Side elevation - Concrete wall with Kingspan Kooltherm® K17 Insulated Plasterboard Mechanical Fixing This method is for application to brick, block or concrete masonry cavity walls which are free from moisture penetration and an adhesive bond is not suitable or heavy surface linings such as tiles are to be applied. 1. Ensure the wall is true and free from projections which may prevent the board from sitting flat. 2. Predrill into the wall substrate using a masonry bit. 3. Insert a masonry anchor with a minimum of 25 mm embedment into the structure. 4. Fixings should be driven straight, with the heads embedded just below the surface of the plasterboard. Care should be taken not to overdrive screws. 6. Screws should be fixed at 600 mm max. horizontal centres and 300 mm max. vertical centres. Concrete Wall / Masonry Block Wall Kingspan Kooltherm® K17 Insulated Plasterboard 15 mm in from board edges Fixings @ 300 mm C-C Kingspan Kooltherm® K17 Insulated Plasterboard Figure 5 Side elevation - Masonry block wall with Kingspan Kooltherm® K17 Insulated Plasterboard Fixings @ 600 mm C-C Figure 6 Kingspan Kooltherm® K17 Insulated Plasterboard Installation Details for mechanical fixing 5 Installation Instructions (continued) Corner & Skirting Details For internal and external corners, sheets should be cut and rebated to allow a plasterboard / plasterboard joint at the angle. Ensure sheets are lightly butted and air gaps minimised to reduce the risk of cold bridging. (See Figures 7 & 8). Window / Door Reveals & Soffit Details A thinner sheet of Kingspan Kooltherm® K17 Insulated Plasterboard at reveals may be necessary (see Figure 9) to account for opening frames. Where adhesives are employed at openings, strips of insulated plasterboard should be temporarily supported. Construction Adhesive Kingspan Kooltherm® K17 Insulated Plasterboard Concrete Wall Kingspan Kooltherm® K17 Insulated Plasterboard Figure 7 Internal corner detail with Kingspan Kooltherm® K17 Insulated Plasterboard A 5 mm packer should be used at the base of the wall to provide a level surface from which to build up the boards. Replace with a flexible urethane / acoustic sealant prior to skirting being fitted (see Figure 8). Figure 9 Insulated reveal and external corner with Kingspan Kooltherm® K17 Insulated Plasterboard Kingspan Kooltherm® K17 Insulated Plasterboard Skirting Board Flexible Sealant Figure 8 Packer and skirting detail with Kingspan Kooltherm® K17 Insulated Plasterboard 6 General Cutting Cutting should be carried out either by using a fine toothed saw, or by using a sharp knife to cut through the insulation and paper backing of the plasterboard, then snapping the board face down over a straight edge and cutting the paper facing of the plasterboard on the other side. Ensure accurate trimming to achieve close butting joints and continuity of insulation. Sheets being cut should be adequately supported to prevent breakage. When using a fine toothed saw, ensure edges are supported to avoid excessive vibration. When multiple cuts on a board are required, such as around windows, consider segmenting the board into smaller sections to prevent excessive movement of the board. Figure 10. Board Orientation The Kingspan Kooltherm® K17 Insulated Plasterboard can be laid in a horizontal or vertical orientation to best suit the room configuration. Services Where electrical and plumbing services are not surface mounted or chased into the structure, carefully recess the back of the insulation to accommodate the services. To ensure an appropriate rate of heat dissipation from cables, the current-carrying capacity of any electrical services partially surrounded by thermal insulation should be determined in accordance with AS/NZS 3008.1 series. Ensure excess insulation is not removed to minimise thermal weaknesses. Packaging According to quantity, the boards are supplied in packs, labelled and shrink-wrapped in polythene. Handling and Storage Storage The packaging of Kingspan Kooltherm® should not be considered adequate for long term outdoor protection. Ideally boards should be stored inside a building. If, however, outdoor storage cannot be avoided then the boards should be stacked clear of the ground and covered with an opaque polythene sheet or weatherproof tarpaulin. Boards that have been allowed to get wet should not be used. Resistance to Solvents The insulation core is resistant to shortterm contact with petrol and with most dilute acids, alkalis and mineral oils. However, it is recommended that any spills be cleaned off fully before the boards are installed. Ensure that safe methods of cleaning are used, as recommended by suppliers of the spilt liquid. The insulation core is not resistant to some solvent-based adhesive systems, particularly those containing methyl ethyl ketone. Adhesives containing such solvents should not be used in association with this product. Damaged boards or boards that have been in contact with harsh solvents or acids should not be used. OH & S Kingspan Insulation products are chemically inert and safe to use. A Product Safety Information Sheet is available from Kingspan Insulation Pty Ltd. Installation must be in accordance with AS 3999 Bulk Thermal Insulation Installation and AS 3000 Electrical Installations (Wiring Rules). Additional cut Window Kingspan Kooltherm® K17 Insulated Plasterboard Figure 10 Kingspan Kooltherm® K17 Insulated Plasterboard Installation Details for cutting 7 Every material. One source. Reach out to our team for support, samples and advice. 03 9580 7800 hello@mbsarchitectural.com.au VIC | 7 Haymer Court, Braeside 3195 QLD | 13 Pease Court, Bethania 4205 @MBSarchitectural