Avantco Ice
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User Manual for AVANTCO models including: 194MC35022FA Modular Ice Machine, 194MC35022FA, Modular Ice Machine, Ice Machine, Machine
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DocumentDocumentUser ManuaUl ser Manual Modular Ice Machine User's Manual 194MC35022FA, 194MC35022HA, 194MC42022FA, 194MC42022HA, 194MC50030FA, 194MC50030HA, 194KMC350B2F, 194KMC350B2H, 194KMC420B2F, 194KMC420B2H, 194KMC500B3F, 194KMC500B3H, 194BIN23022, 194BIN27530, 194KMC350L2F, 194KMC350L2H, 194KMC420L2F, 194KMC420L2H, 194KMC500L3F, 194KMC500L3H, 194BIN40022, 194BIN54030, 194KMC350H2F, 194KMC350H2H, 194KMC420H2F, 194KMC420H2H, 194KMC500H3F, 194KMC500H3H, 194HBN12022, 194HBN18030 10/2021 Please read the manual thoroughly prior to equipment set-up, operation and maintenance. -1 - https://manual-hub.com/ User Manual Table of Contents 1. Modular Ice Machine and Bin User's Manual a. Warning and Safety................................................................................3 b. Installation............................................................................................4 c. Startup and Operation...........................................................................7 d. Maintenance........................................................................................12 e. Clean Function.....................................................................................13 f. Manual Cleaning & Sanitizing..................................................................14 g. Service Call..........................................................................................17 h. Troubleshooting...................................................................................18 2. Hotel Ice Dispenser User's Manual a. General Description..............................................................................21 b. Basic Specifications & Dimensioned Illustrations.....................................21 c. Unpacking..........................................................................................26 d. Installation...........................................................................................27 e. Final Check List/Initial Start Up...............................................................29 f. Use.....................................................................................................30 g. General Care and Cleaning...................................................................31 h. Maintenance.......................................................................................33 i. Adjustments.........................................................................................34 j. Service Diagnosis.................................................................................35 3. Warranty - 2 - https://manual-hub.com/ User Manual Warning and Safety DANGER RISK OF FIRE OR EXPLOSION. FLAMMABLE REFRIGERANT USED. TO BE REPAIRED ONLY BY TRAINED SERVICE PERSONNEL. DO NOT PUNCTURE REFRIGERANT TUBING. PELIGRO - RIESGO DE INCENDIO O EXPLOSION. REFRIGERANTE INFLAMABLE UTILIZADO. PARA SER REPARADO SOLAMENTE POR PERSONAL DE SERVICIO CALIFICADO. NO PINCHAR LA TUBERÍA REFRIGERANTE. DANGER RISQUE DE FEU OU D'EXPLOSION. LE FRIGORIGÈNE EST INFLAMMABLE. CONFIER LES RÉPARATIONS À UN TECHNICIEN SPÉCIALISÉ. NE PAS PERFORER LA TUBULURE CONTENANT LE FRIGORIGENE. CAUTION RISK OF FIRE OR EXPLOSION. FLAMMABLE REFRIGERANT USED. CONSULT REPAIR MANUAL/OWNER'S GUIDE BEFORE ATTEMPTING TO SERVICE THIS PRODUCT. ALL SAFETY PRECAUTIONS MUST BE FOLLOWED. ATENCION - RIESGO DE INCENDIO O EXPLOSIÓN. REFRIGERANTE INFLAMABLE UTILIZADO. CONSULTE EL MANUAL DE REPARACIÓN / GUÍA DEL PROPIETARIO ANTES DE INTENTAR DAR SERVICIO A ESTE PRODUCTO. DEBEN CUMPLIR CON TODAS LAS PRECAUCIONES DE SEGURIDAD. ATTENTION RISQUE DE FEU OU D'EXPLOSION. LE FRIGORIGÈNE EST INFLAMMABLE. CONSULTER LE MANUEL DU PROPRIÉTAIRE/GUIDE DE RÉPARATION AVANT DE TENTER UNE RÉPARATION. TOUTES LE MESURES DE SÉCURITÉ DOIVENT ÊTRE RESPECTÉES. CAUTION RISK OF FIRE OR EXPLOSION DUE TO PUNCTURE OF REFRIGERANT TUBING; FOLLOW HANDLING INSTRUCTIONS CAREFULLY. FLAMMABLE REFRIGERANT USED. ATENCION - RIESGO DE INCENDIO O EXPLOSIÓN DEBIDO A LA PERFORACION DE LA TUBERÍA REFRIGERANTE; SIGA LAS INSTRUCCIONES DE MANIPULACIÓN CON CUIDADO. REFRIGERANTE INFLAMABLE UTILIZADO. ATTENTION RISQUE DE FEU OU D'EXPLOSION SI LA TUBULURE CONTENTANT LE FRIGORIGÈNE EST PERFORÉE; SUIVRE LES INSTRUCTIONS DE MANUTENTION AVEC SOIN. LE FRIGORIGÈNE EST INFLAMMABLE. CAUTION RISK OF FIRE OR EXPLOSION DUE TO FLAMMABLE REFRIGERANT USED. FOLLOW HANDLING INSTRUCTIONS CAREFULLY IN COMPLIANCE WITH LOCAL GOVERNMENT REGULATIONS. ATENCIÓN RIESGO DE INCENDIO O EXPLOSIÓN DEBIDO A REFRIGERANTE INFLAMABLE UTILIZADO. SIGA LAS INSTRUCCIONES DE MANIPULACIÓN CON CUIDADO CONFORME A LAS REGLAS DE LA MUNICIPALIDAD. ATTENTION RISQUE DE FEU OU D'EXPLOSION SI LE FRIGORIGÈNE EST INFLAMMABLE. SUIVRE LES INSTRUCTIONS DE MANUTENTION AVEC SOIN CONFORMÉMENT AUX RÈGLEMENTATION GOUVERNEMENTALE LOCAUX. - 3 - https://manual-hub.com/ User ManuaUl ser Manual This product cannot be used in outdoor envrionments. Not intended for use by children, persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge. · The installation, repair or maintenance of this ice machine must be carried out by professional and qualified personnel. Electric shock, fire, personal injury may result from incorrect operation. · After the ice machine is delivered, please keep the machine upright for at least 24 hours to have the refrigerant be fully precipitated before startup. Otherwise the compressor may be damaged. · When handling, keep the cabinet upright with the inclination not exceeding 45 degrees. Do not invert the machine or lay it horizontally. · This ice machine should not be placed in wet or easily splashed areas. · The grounding of this ice machine cannot be connected to a gas pipe, water pipe, telephone line or lightning rods, etc. · There are rotating components in this ice machine. Do not insert slim objects into ventilation or exhaust ports, or serious mechanical damage and injury may occur. · Do not store volatile or flammable substances in this ice machine or it may result in an explosion or fire. · Do not store any sundries or freeze any food in the storage bin. Keep the ice scoop clean. · The ice machine must be placed on a floor sufficient enough to support its weight. An insufficient base may cause the equipment to fall over and cause injury. · There should be sufficient ventilation space around the ice machine. See page 5 for clearance requirements. · Only the power supply specified on the machine nameplate can be used with this ice machine. · This ice machine cannot be connected to hot water. · Outlet for this ice maker must be reliably grounded with leakage protection. · The ice machine must be disconnected from power before manual cleaning, repairing and maintenance. · Before cleaning, repairing and maintenance, the remaining ice in the ice bin should be removed from the ice machine to avoid contamination to ice. · Do not splash water directly onto the surface of the ice machine during the cleaning process; otherwise it may cause short circuit, leakage or other faults. · Flammable foaming agent is used during the foaming process. The ice maker should be disposed of and recycled by qualified personnel and institutions. · The ice machine should be properly managed to ensure that children will not play with the machine. · When the ice machine malfunctions, turn off the power and contact professional personnel to be repaired. - 4 - https://manual-hub.com/ User Manual This ice machine is fully automatic. With proper installation and connection to potable water and power source, the ice making will start properly. When the ice cubes fill up the storage bin, the machine will automatically stop. The ice machine is generally used in the following and similar occasions: · Indoor, ambient controlled environments only. · The kitchen area of a store, office or other workplace; · Hotel and restaurant; · Catering and similar non-retail occasions; · This ice machine is not intended for residential use C Pure creates specialty water filters to be used with common restaurant equipment, ensuring that the water utilized by the equipment is both clean and clear. These filters are easily installed into water lines, and their cartridges can be quickly swapped out for fast, easy and efficient replacements. The water filters below are approved for use with Avantco Ice Machines. Failure to use and maintain an appropriate water filter will void warranty coverage on your Avantco Ice Machine. For installation instructions, refer to the C Pure water filtration manual or contact a C Pure water filtration dealer. Modular Ice Machine Item Number Ice Shape 194MC35022FA Full Dice Ice Production Per 24 Hrs. 350 lbs. Recommended Water Filtration System 790OCLOKITM Replacement Cartridge 790OCLOCARTM 194MC35022HA Half Dice 350 lbs. 790OCLOKITM 790OCLOCARTM 194MC42022FA Full Dice 420 lbs. 790OCLOKITM 790OCLOCARTM 194MC42022HA Half Dice 420 lbs. 790OCLOKITM 790OCLOCARTM 194MC50030FA Full Dice 500 lbs. 790OCLOKITM 790OCLOCARTM 194MC50030HA Half Dice 500 lbs. 790OCLOKITM 790OCLOCARTM - 5 - https://manual-hub.com/ User Manual Modular & Bin Item Number Ice Shape 194KMC350B2F 194KMC350B2H 194KMC420B2F 194KMC420B2H 194KMC500B3F 194KMC500B3H 194KMC350L2F 194KMC350L2H 194KMC420L2F 194KMC420L2H 194KMC500L3F 194KMC500L3H Full Dice Half Dice Full Dice Half Dice Full Dice Half Dice Full Dice Half Dice Full Dice Half Dice Full Dice Half Dice Ice Production Per 24 Hrs. 350 lbs. 350 lbs. 420 lbs. 420 lbs. 500 lbs. 500 lbs. 350 lbs. 350 lbs. 420 lbs. 420 lbs. 500 lbs. 500 lbs. Recommended Water Replacement Cartridge Filtration System 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM Modular & Hotel Dispenser Item Number Ice Shape 194KMC350H2F Full Dice Ice Production Per 24 Hrs. 350 lbs. 194KMC350H2H Half Dice 350 lbs. 194KMC420H2F Full Dice 420 lbs. 194KMC420H2H Half Dice 420 lbs. 194KMC500H3F Full Dice 500 lbs. 194KMC500H3H Half Dice 500 lbs. Recommended Water Filtration System 790OCLOKITM Replacement Cartridge 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM 790OCLOKITM 790OCLOCARTM - 6 - https://manual-hub.com/ User ManuaUl ser Manual Installation The ice machine should be installed in a proper location meeting the following conditions: · ; · Power supply: the rated voltage indicated on the machine nameplate ±6%; · Water source: potable water, with water pressure from 18.75 psi to 80 psi; water temperature: 90°F; · The ice machine should be kept away from heat sources, and should be prohibited to use in an extremely high or low temperature environment, and should avoid direct sunlight. · There should be sufficient ventilation space around the ice machine; the distance from the ice maker to the wall should be no less than 12" for the front, 6" for the sides, and 8" for the rear. · The ice machine must be placed on a floor sufficient to support its weight; · The socket for the ice maker must be reliably grounded and have leakage protection; · Proper floor drainage must be provided near the installation location of the ice machine. Schematic Diagram - 7 - https://manual-hub.com/ User Manual Installation Steps 1. Check to see if the ice machine is in good condition and the accessories are all present; check the machine model and the machine nameplate. 2. Clean the ice storage bin and the food area inside with a sponge soaked in warm water and soap. Then rinse with potable water and dry. 3. Place the ice machine in the operation area; ensure that the machine is placed on a leveled floor so the water flows evenly into the evaporator. 4. The compressor chamber is located below the front of the ice bin where the compressor and condenser are installed. It requires good ventilation so the ice maker must have ventilation space of more than 8" in the rear, 6" on the sides, and 12" in the front. 5. The bottom of the ice machine is equipped with adjustable legs for level adjustment and clearance for floor cleaning. 6. Connect the machine's inlet water filter and water line referring to the installation instructions of your water filter brand; if the installation site is already equipped with a drinking water system, the water filter may not be needed. 7. Connect the machine to the water supply using the 3/4" inlet fitting supplied with the machine. It is recommended to install a water ball valve (not supplied with this machine) on the water supply line. 8. Connect the drain line to the drain connector. To achieve a proper draining, it is recommended that the drain pipe should have a difference in level of more than 1" per 3'; and confirm that the drain line is not blocked. It is recommended that the drain line be connected to an open drainage port. 9. Any joint in the drain line must not be higher than the machine drainage port; any joint in the drain line cannot be higher than the previous joint. 10. Confirm the power requirements stated in the machine's nameplate; ensure that the power supply meets the requirements. 11. A circuit breaker or switch with leakage protector and reliable grounding is required. 12. Turn off the switch on the power line and connect the machine to the power source. NOTE: the filter flow direction should be correctly installed as per the direction marker on the filter head cover or the filter body. The filter cartridge should be replaced every 3 to 6 months. - 8 - https://manual-hub.com/ User ManuaUl ser Manual Startup and Operation 1. Before you start up the machine, please check and confirm: · That the packaging tape inside the ice machine has been removed; · The accessories or items in the ice bin have been taken out; · The ice machine has been adjusted to a leveled state; · The water line has been connected and the water valve is open; · The plug has been connected to the power supply and the power switch is off. · The ambient temperature, water temperature, and pressure of the water supply meet the above requirements. 2. Start up: turn on the power switch. After power-on, the machine begins to make ice automatically. 3. For normal operation, please confirm: · There is water in the water trough and no overflow occurs; · The pump is working properly and water is flowing evenly in the evaporator; · The compressor is running normally, the temperature of the evaporator and the ice making water is gradually decreasing; · For air cooled machines, make sure the fan is running normally, and there is stable air flow in the inlet and outlet of the ice machine; · The ice machine has no abnormal noise; · The ice machine has no abnormal vibration; · It takes about 10 to 20 minutes to make one batch of ice, depending on the ambient temperature and the temperature of the water. The higher the temperature is, the longer the ice making will take; · Ice cubes can be properly harvested from the machine. - 9 - https://manual-hub.com/ User Manual Operation Instructions · Startup: after proper installation, connect the water source and turn on the power supply to turn on the machine. Please confirm that the machine is operating normally when you turn it on for the first time. · Self-check: with power on for the first time, the ice maker will do a self-check and pump out any remaining water. · Preparing: after the ice machine has finished the self-check, the inlet valve opens and the inlet water will flow in until it reaches the set level; then the ice maker will defrost one time. · Ice making: after pre-cooling for 30 seconds, the water pump starts, the water flows through the evaporator smoothly and evenly, the ice cubes are gradually formed in the ice cube tray. · Ice Harvest (Drop): after the ice making process finishes and the water pump is turned off, the defrosting valve is turned on. After the hot gas enters into the evaporator for about 1-2 minutes the ice cubes slide from the evaporator into the storage bin. Warning: Do not put your hand into the ice storage bin during the ice-falling process to prevent the ice from hitting your hand! · Shutdown: The ice maker will stop working when you push the "on/off" button on the control panel during the running process. · Bin full stop: when the ice machine is running and the storage bin gets filled to the machine's · sensor, the machine will take 40 seconds and then stop producing ice. · Repeat ice-making: when the ice cubes that are triggering the sensor are spread out or moved, the ice maker will go back to the ice making process in a few seconds. - 10 - https://manual-hub.com/ User ManuaUl ser Manual Control Panel 1. LED Display: · Self-check: Display "ini" code. · Preparing: Counts (in seconds) forwards. · Ice making: Counts (in seconds) forwards prior to the water reaching 32 degrees F. Counts seconds backwards to 0 seconds afterwards. · Ice Harvest: Counts (in seconds) forwards. · Clean: Display "CLE" during cleaning and descaling; Display "STL" during sanitizing; Display "RIN" during rinsing. 2. LED Lamps: Turns lights on/off 3. Ice cube thickness adjustment: During the ice making process, if you are not satisfied with the ice thickness, press the Ice cube "" button for 3 seconds, then click the button "+" or "-" on the panel to adjust the thickness of ice cube. · Note: By clicking the "+" or "-" button one time, the ice making time is extended or shortened by 1.5 minutes. - 11 - https://manual-hub.com/ User Manual 4. Cleaning: During the normal operation, hold the cleaning button for 3 seconds to enter the cleaning process. During the entire cleaning process, cleaning agents and disinfectants need to be put into the water trough. When the cleaning process is finished, the ice maker will go to the ice making process. Note: All cleaning and sanitizing chemicals used must be nickel safe 5. ON/OFF: Press this button to switch the machine OFF/ON. 6. Please open and close the storage bin door gently. Do not slam the door. Keep door closed when not removing ice. 7. If the ice maker is not in use for a long time, it should be energized and run for 2 to 4 hours every 2 months. Other Special Protection - Shutdown · If the ice machine has not detected ice harvest in three cycles, it will shut down for safety and protection. The ice maker needs to be checked. · If the ice machine detects that the ambient temperature is too high it will stop for safety and protection. · The fault code and its comments are displayed as follows: - 12 - https://manual-hub.com/ User ManuaUl ser Manual Noble Chemical offers a full line of products to clean and sanitize your commercial ice machine. These chemicals are approved for use with Avantco Ice Machines. Failure to regularly clean and sanitize your Avantco Ice Machine will void warranty coverage. For information and instructions, contact a Noble Chemical dealer. The ice machine needs to be cleaned every other month, or once a month for high yeast environments. Cleaners Item Number Size Type 147ARCTIC 16 oz. Concentrate 147ARCTICRPT 16 oz. Ready to use 147ARCTICR1G 1 Gallon Ready to use Sanitizers Item Number 147QKSANICE 999QKSANICE Size 12 Pack/16 oz. Bottles 16 oz. Type Concentrate Concentrate - 13 - https://manual-hub.com/ User Manual Maintenance NOTE: Maintenance must be done by a qualified technician. WARNING: Before maintenance or manual cleaning, be sure to shut off the water source and power supply. Exterior Cleaning · Frequently clean the environment around the ice machine to keep it clean. Do not block the vents. · The outer enclosure should be cleaned with a mild detergent and then wiped clean. If necessary, use commercial stainless steel cleaners and polishes. NOTE: Stainless steel may rust without proper maintenance. Inlet Water Filter · The water filter should be inspected regularly. It is recommended to replace the filter cartridge every 3 to 6 months. Interior Cleaning · The inside of the ice storage bin can be washed with water and cleaner solution. Rinse thoroughly with water. Repeat this process with a water and sanitizer solution. · Note: Check and confirm the water pressure is lower than the maximum allowed pressure. Do not flush the part above the water pump or the evaporator directly for water protection. Condenser · For the air-cooled ice maker, the condenser should be cleaned every three weeks. Use a soft brush or a vacuum cleaner with a brush to brush it up and down along the fin direction, to avoid damage to the fins and further affecting the cooling effect. · The condenser filter should be cleaned every 2 weeks. NOTE: Be careful when cleaning the condenser as the edges of the fins are sharp. Water Line · In order to ensure food safety, the water line of the ice machine should be cleaned regularly. Winterizing · Turn off the water and power supply, drain the residual water from the water trough inlet pipe and drain pipe. NOTE: The maintenance of the ice machine is not covered by the manufacturer's warranty! - 14 - https://manual-hub.com/ User ManuaUl ser Manual Clean Function NOTE: Please empty the bin of ice in advance. NOTE: Please clean and sanitize the bin and do a complete rinsing. NOTE: Please clean and sanitize the ice sliding board, water distribution line, water supply line, water pump, then do a complete rinsing. · Turn on the ice maker; push "clean" button for 3 seconds, the ice maker will begin the cleaning process. Put in the proper amount of cleaning solution manually into the water trough followed by the clean and sanitizing process instruction. · Push the "clean" button. The ice maker will do auto clean for about 15 minutes. Please spray the evaporator with the cleaning solution in the meantime to ensure a complete clean. When finished, the LED display will flash "Clean" slowly again. · Put in the proper amount of sanitizing solution manually into the water trough followed by the clean and sanitizing process instruction. Push the "clean" button again, the ice maker will do auto sanitizing for about 15 minutes. Please spray the evaporator with the sanitizing solution in the meantime to ensure complete sanitization. When finished, the ice maker will go into the rinsing process, this process will take about 5 minutes, and do 5 rinsing cycles. Refer to your cleaner and sanitizer for proper mixing & coding instructions. · The ice maker will go back to making ice as soon as the cleaning process ends. · Please throw away the next batch of ice in case of residual cleaner. Manual Cleaning & Sanitizing Cleaning Instructions 1. Remove all ice from the ice bin to avoid contamination. 2. Remove the 4 screws from the top and bottom of the ice machine's front panel and remove the front panel. 3. To empty the water from the tank while the machine is running, press and hold the "Clean" button for 3 seconds and enter the cleaning mode to display CLE. In the cleaning mode, press the "-" button for 3 seconds to drain. Note: Cut off the power supply after draining - 15 - https://manual-hub.com/ User Manual 4. Make sure the power supply is cut off. Remove the water curtain. 5. Remove the 2 screws which are securing the spray pipe and remove it. 6. Remove the 2 screws which are securing the water pump. 7. Pull out the pump and sensor wiring harness. 8. Pull out inlet water pipe. 9. Pull out the hose hoop of the upper water pipe. 10. Disassemble fixed screws which are in the spray pipe. Dismantle the spray pipe. 11. Mix a solution of cleaner and water according to your ice machine cleaner instructions. Ensure the cleaning agent dissolves completely. Soak the water pipe, inlet and outer spray pipe, head, spray pipe fixing seat and screws, etc. in the cleaning solution for 5 minutes (or 15 minutes for heavily scaled components). Rinse all components thoroughly with clean water. - 16 - https://manual-hub.com/ User ManuaUl ser Manual 12. After soaking, scrub the spray pipe, water curtain and pump base bracket with cleaning solution, and rinse with clean water. 13. Spray the cleaning solution into the evaporator and wipe clean. Repeatedly wipe the water tank, ice plate and its plastic parts, side plates, ice buckets and other sanitary areas with cleaning solution. Rinse all areas thoroughly with clean water. Sanitizing Instructions 1. Mix a solution of sanitizer and water according to your ice machine sanitizer instructions. Ensure the sanitizer dissolves completely. Soak the water pipe, inner and outer spray pipe, head spray pipe fixing seat and screws, etc. in the solution for 5 minutes. If using a no-rinse sanitizer, there is no need to rinse. - 17 - https://manual-hub.com/ User Manual 2. Spray the spray pipe, water curtain and pump base bracket with the sanitizer solution. If using a no-rinse sanitizer, there is no need to rinse. 3. Spray the sanitizer solution into the ice evaporator with a spray bottle. Spray the water tank, ice plate and its plastic parts, side plates, ice bin and other sanitary areas with sanitizer solution. If using a no-rinse sanitizer, there is no need to rinse. 4. Allow the dismantled spray pipe, water pump, water pipe, and water curtain to dry. Then install them back to their original position. Service Call If the ice machine works abnormally, please confirm below before making a service call: 1. Check the water supply · Whether there is water in the water trough; · Whether the water pressure for the is 18.75 psi to 80 psi; the water temperature is 40-90°F; · Whether the water valve is open; · Whether there is no water leakage; 2. Check the power · Whether the indicator on the display panel is ON; · Whether the panel display does not display the OFF standby state; · If the LED on the display panel is not ON, check whether the plug and socket are normal, and whether the power supply switch is ON. - 18 - https://manual-hub.com/ User ManuaUl ser Manual 3. Check nameplate and serial number · Check the nameplate located on the side or back of the ice machine and record the model and series number of the ice machine. Note: If the machine fails due to the user's faults, such as failure to use and maintain a water filter, no supply of water, electricity or environmental factors, rather than the fault of the ice maker, the door-to-door service will be charged. Troubleshooting Fault Not working Potential Cause Power switch not turned on Troubleshooting Turn on the power switch Indicator is OFF Plug is loose Check plug and socket Shutdown every 3 minutes after The ambient temperature is startup; too high Normal working temperature range of 41-95°F The display shows E04 high temperature The display shows E06 high pressure protection Condenser is dirty and blocked High pressure switch wires fallen off Fan does not start Clean the condenser Check and correct high pressure switch wires Ice defrost abnormal Ambient temperature too low Check and correct the fan Normal working temperature range of 41-95°F Defrost valve does not start normally Check and correct the defrosting valve Ice thickness too thin or too thick Check and correct ice thickness setting - 19 - https://manual-hub.com/ User Manual Poor transparency of ice cubes; Ice thickness is ice cubes too thin or incomplete too thin Check and correct ice thickness setting Too slow in ice making Water pressure is too low Water temperature is too high Check that the water supply pressure is 1.3 bar to 5.5 bar Normal working temperature range of 41-95°F Inlet water valve does not work Inlet water valve is dirty and blocked Check and correct the inlet water valve Check whether water leaks and correct Water leaking Inlet water filter has not been replaced for a long time Check and correct the inlet water filter and water connection The condenser or air filter is dirty Clean the condenser and filter screen High ambient temperature Normal working temperature range of 41-95°F Too much noise Poor ventilation Check the environment around the ice machine Water temperature is too high Check the water supply temperature of 41-95°F The ice machine is not placed in a leveled foundation or the ice maker is not leveled Level the ice machine - 20 - https://manual-hub.com/ User Manual Hotel Ice Dispenser User's Manual Models: 194HBN12022, 194HBN18030 - 21 - https://manual-hub.com/ User Manual General Information The 194HBN12022 22"W and is designed to use an Avantco Ice 194MC35022HA/FA or 194MC42022HA/FA cube ice machine as the source for ice production. The 194HBN18030 is 30"W and designed to use an Avantco Ice 194MC50030HA/FA cube ice machine as the source for ice production. Ice from the cuber falls into the insulated hopper, where it is stored until needed. When a user pushes the dispense chute a rotating wheel scoops the ice up to the top front of the hopper where there is an outlet to the ice chute. Cuber Model 194MC35022HA/FA 194MC42022HA/FA 194MC50030HA/FA C0530 or CB0530 Fits Dispenser 194HBN12022 194HBN12022 194HBN18030 HD30 Adapter 194BKTHBN 194BKTHBN 194BKTHBN None Needed Basic Specifications Model 194HBN12022 194HBN18030 Dimensions w"xh"xd" with6"leg 22 x 53 x 33 ½ 30 x 53 x 33 ½ BasicElectrical volts/hertz/phase 115/60/1 115/60/1 Model Description BinStorage Capacity Basic 22" model Basic 30" model 60 Hz 120 lb 60 Hz 180 lb - 22 - https://manual-hub.com/ User Manual Specifications & Limitations This ice dispenser is designed to be installed and operated indoors in a controlled environment. Follow the Installation Instructions in the Ice Machine Manual to ensure the ice machine has been installed properly. Check the nameplate, located on the back of the cabinet for specific information. Avantco Ice Machines assumes no liability or responsibility of any kind for products manufactured by Avantco Ice Machines that have been altered in any way, including the use of any parts and/or other components not specifically approved by Avantco Ice Machines. - 23 - https://manual-hub.com/ User Manual 194HBN18030 Dimensioned Illustration 451.1 17 3/4" 24.1 1" POWER CORD WATER INLET 3/8 FLARE (WATER FILLER ONLY) 762.4 30" ICE HEAD 179.1 7" 3/4 FPT DRAIN 189.4 7 1/2" 189.7 7 1/2" BACK 444.4 17 1/2" 609.6 24" ICE HEAD 711.2 28" Note: Ice l station depth is curved to match large ice buckets. Listed number is the maximum depth. ICE FILL STATION 8 3/4 [221.5] HIEGHT 13 1/2 [342.9] WIDTH 8 1/2 [215.9] DEPTH 2062.5 81 1/4" FRONT 1351.3 53 1/4" 152.4 6" 650.5 25 5/8" - 24 - https://manual-hub.com/ 849.4 33 1/2" RIGHT SIDE User Manual 194HBN12022 Dimensioned Illustration 406.4 24.1 16" 1" POWER CORD 179.1 7" 3/4 FPT DRAIN 88.9 3 1/2" 558.8 BACK 22" ICE HEAD 609.6 24" ICE HEAD 711.200 28" Note: Ice l station depth is curved to match large ice buckets. Listed number is the maximum depth. ICE FILL STATION 8 3/4 [221.5] HIEGHT 13 1/2 [342.9] WIDTH 8 1/2 [215.9] DEPTH 1351.3 53 1/4" 152.4 6" FRONT 650.6 25 5/8" - 25 - https://manual-hub.com/ 850.1 33 1/2" RIGHT SIDE 2062.5 81 1/4" User Manual Product Description All models consist of a plastic lined, insulated hopper mounted to a metal base. The hopper contains a 15 blade plastic dispense wheel and a stainless steel sweep arm. The top front of the hopper has a removable door to facilitate maintenance and cleaning of the hopper without removal of the ice machine. The dispense wheel and sweep arm rotate when the dispense drive motor is actuated. The drive motors actuation is controlled by the agitation timer or the vend switch. When the ice dispense chute is pushed back it moves the actuation lever up. The actuation lever releases the chute door and pushes the vend switch arm up. When the vend switch arm has moved a preset distance the vend switch contacts close, providing power to the dispense drive motor. Ice is delivered to the top end of the ice chute by the dispense wheel and it slides down the chute to the container below. The container rests on a grill, the grills openings are over the ice catch pan, and any spilled ice goes there. The grill has a e at the front to help contain the ice i t spills during vending. After the ice dispense chute is released, the ice chute door closes to stop ice w. Ice in the chute will eventually melt. Melted ice water Vend Switch is routed to the drain through a hose attached to the bottom of Chute Door the chute. Spilled ice is contained in an insulated ice Chute catch pan. Melted ice water from the ice catch pan is Drive Motor routed to the drain. User debris is kept away from the drain in the catch pan by a Ice Catch Pan slotted shield. The side and front exterior panels are stainless steel. The vending area and top panel are made of plastic. - 26 - https://manual-hub.com/ Bin Sweep Arm Dispense Wheel Drain Hose to Ice Catch Pan Drain Hose User Manual Unpacking After removing the carton, check for the loose-shipped parts packed in the storage bin. The parts will include a carton with four legs. Remove the leg carton and any other loose-shipped items. To remove the skid, place part of the carton behind the unit and tip the unit on its back. Remove the bolts holding the skid to the base of the HBN dispenser and separate the skid from the unit. Install the legs into the base of the unit, using the holes where the skid bolts were. Turn the leg leveler part of the legs in all the way, adjust them later after the unit is in its l installed position. Move the dispenser to an upright position and set it in the location where it will be installed. Note where drain lines and electrical connections will be made. Front Panel Removal The front panel rests on the base and is located with pins that stick up from the base. It is retained to the side panels by strikes and latches. The top panel keeps the front panel from moving forward. To remove: 1. Disconnect electrical power. 2. Remove the two screws holding the top panel to the dispenser. Lift the top panel up and o the dispenser. 3. Pull the top edge of the front panel forward until the two snaps disengage. 4. Lift the front panel up and o the base. Top Panel Front Panel - 27 - https://manual-hub.com/ User Manual Installation-Plumbing Drain: All models of the dispenser have a 3/4" FPT drain g at the bottom of the back panel. Connect 3/4" rigid tubing to this connection, a vent is recommended for most installations. Route the drain tubing to the building drain. Note: Drain g material is plastic. If using copper, sweat the copper tube to copper together before installing on the dispenser. Note: Keep PVC solvent away from all plastic parts of the dispenser. Follow all applicable plumbing codes. Because the drain tubing will be very cold, insulation is recommenced for the tubing. Drain Connection, Back View of Dispenser - 28 - https://manual-hub.com/ User Manual Installation-Electrical and Ice Machine Assembly The dispenser is supplied with a power cord. Do not use with an extension cord. The unit must be plugged into a properly grounded outlet. The dispenser must be installed so that it is a separate piece of equipment from the ice machine. The drains and electrical supply must be separate. Follow All Local State and National Codes Ice Machine All models: Place the dispenser in the location where it will be used. Level the top edge of the dispenser front to back and left to right ensuring a seal between ice machine and dispenser. If using a compatible Oceanloch filter system, use the included M4 bolts from 194BKTHBN Kit to attach filter system to the ice machine through the the brackets provided holes. Sanitize the dispenser bin with a locally approved sanitizer. See page 11. Place the ice machine on the dispenser and secure it to the dispenser with the hardware from 194BKTHBN Kit. Fasten Ice Machine to Dispenser Fasten Ice Machine to Dispenser Back View of 194HBN18030 Installation - 29 - https://manual-hub.com/ Back View of 194HBN12022 Installation User Manual Final Check List/Initial StartUp 1. Check that electrical power has been supplied. 2. Check that a drain, separate from the ice machine, insulated and made of rigid tubing, has been connected to the dispenser. 3. Check that the ice machine has been properly installed per the ice machines installation directions. 4. Check that the ice machine/dispenser assembly is level front to back and left to right. To Start: 1. Connect electrical power. The dispensing system will cycle on for a few seconds. 2. Go thru ice machine start up procedures. Let ice machine make two harvests. 3. Push the ice chute in. 4. Dispense wheel turns. 5. Ice will be dispensed from ice chute. 6. Give the operator any keys and the instructions on the operation and maintenance of the product. Check that the operator knows who to call for service, and has the product/service manuals for the machines. Electrical Sequence Pushing the ice chute closes a contact to the gear motor. The gearmotor will have power and the dispenser will continue to operate as long as the ice chute is pushed in. This model also has a agitation cycle of 3 seconds every 6 hours. Since the ice chute is not pushed in during agitation no ice is dispensed. - 30 - https://manual-hub.com/ User Manual Use No ice is dispensed. Push the chute back to dispense ice - 31 - https://manual-hub.com/ User Manual General Care and Cleaning Periodically inspect and clean the ice dispenser to keep it operating at peak performance. Wash the outside of the dispenser with warm water and soap. Rinse o and wipe dry. Cleaning and Sanitizing of the Ice Storage Bin : The minerals, chlorine and other impurities in the water are rejected from the water during the freeze cycle of the ice machine. These minerals will collect in the storage bin. The ice storage bin should be cleaned and sanitized every 90 days. 1. Remove all of the ice stored inside the dispenser bin and shut o the ice maker. 2. Disconnect electrical power to the dispenser. 5. Lift up and remove the access door at the front of the bin 6. Reach into the opening, locate the hair pin and pull it out of the shaft 7. Pull the sweep arm o the shaft and remove it from the dispenser. 8. Pull the dispense wheel o the drive shaft and remove it from the dispenser. 9. Mix a solution of 5 ounces o e machine cleaner to 1 gallon of warm (95 oF.-115 0F.) water. Wash the entire bin area and the delivery area. Use a clean brush or cloth. EZ Access Door Electrical Shock and Moving Parts Hazard Disconnect Electrical Power Before Beginning Service or Maintenance Procedures. 3. Remove top front panel (in front o e machine). 4. Remove the front panel. - 32 - https://manual-hub.com/ User Manual General Care And Cleaning-Continued 10. Rinse all areas washed with clean, fresh water. 11. Using the ice machine cleaning solution, clean the ice grill, sink, sweep arm and dispense wheel. Rinse these parts with clean, fresh water. 12. To sanitize: Use a locally approved sanitizer. A possible sanitizer: Mix a solution o e machine sanitizer and water: 1 ounce of household bleach to 2 gallons of (95 oF.-115 0F.) water. Wash all interior surfaces, the sweep arm and the dispense wheel with the sanitizer Hair Pin solution. Use a clean cloth. 13. Allow the parts to air dry. 14. Reassemble wheel and sweep arm onto drive shaft. Be sure to reinsert hairpin. 15. Replace all panels. Dispense Wheel 16. Reconnect power, be sure ice machine is switched back on. Sweep Arm Be sure to clean and sanitize your ice machine following the instructions that came with your ice machine. The cleaning instructions in this manual are only for the ice dispenser. - 33 - https://manual-hub.com/ User Manual Maintenance Spilled ice and user debris will collect in the ice catch pan, located just below the sink grill. Occasionally the debris will need to be removed and the drain d out to prevent water back ups. Note: Failure to clean out the ice catch pan will likely result in a water leak, one that is NOT covered by warranty. To clean out the ice catch pan: 1. Remove the front panel. 2. Disconnect electrical power. 3. Remove the two screws holding the top panel to the dispenser. Lift the top panel up and o the dispenser. 4. Pull the top edge of the front panel forward until the two snaps disengage. If the unit is a coin op model, reach behind the front panel and disconnect the coin mechanism harness from the front panel. If the unit is a water station model, reach behind the front panel and shut o the water supply valve to the water faucet. Then disconnect the water line from the shut o valve. 5. Lift the front panel up and o the base. 6. Pull the ice catch pan forward a few inches until the drain hose can be reached. 7. Pull the drain hose from the ice catch pan. 8. Slide the ice catch pan out of the ice dispenser and clear it of any debris. Wash out the drain. 9. Return the ice catch pan to its normal position. 10. Re-attach the drain hose. Screen Ice Catch Pan - 34 - https://manual-hub.com/ User Manual Adjustments The dispenser is preset at the factory. Adjustments are rarely needed. Agitation Time Recommendations: The standard time is 3 seconds on every 6 hours. Adjust to agitate more frequently if the unit is installed in a low temperature environment. However, if the ice being produced by the ice machine is cloudy and crumbles easily, adjust to agitate less frequently. Agitation Timer, Shown Pre-set to 3 seconds every 6 hours - 35 - https://manual-hub.com/ User Manual Service Diagnosis S ymptom No ice is dispensed No ice is dispensed Probable C aus e No power to dispenser No ice Vend switch does not close Chute cannot be pushed back Interlock switch open Drive motor windings open Drive gears failed Same as above plus coin switch does not close Vend timer does not work Only dispenses small amount o e No water is dispensed Sweep arm damaged Water s hut off Water leak Water drip from spout "Ready" light is on all the time Drain is plugged Ice catch pan has d Ice catch pan screen is plugged Seal between ice machine and dispenser is leaking Some dripping is normal, but if severe Resistor is open Pos s ible Fix Check for proper power, is dispenser plugged in? C heck ice machine Check vend switch Check chute for proper motion Check door lock for proper operation Check interlock switch, be sure top panel is in place Check drive motor Check gear reducer Check coin switch Connect power to post 6 of coin mech timer, timer should activate, ready light should be on and pushing the chute should start the gear motor, if not replace the vend timer Check/replace sweep arm C heck water s upply to unit, check shut o valve inside cabinet C heck drain for res triction Remove excess ice Clean screen Remove ice machine and replace gasket tape Check spout drain for restriction Replace resistors (15K, 2 watt in parallel) - 36 - https://manual-hub.com/ User ManuaUl ser Manual Limited Service Warranty 1 Year Parts and Labor Warranty Avantco Ice warrants to the original purchaser of new equipment, that covered models of equipment will be free of defects in material and workmanship for a period of 1 year from the original date of delivery. Warranty coverage is valid only in the contiguous United States to commercial customers. Warranty is not transferrable. Avantco Ice will repair, replace with equivalent equipment, or refund the purchase price of the equipment at Avantco Ice's discretion to satisfy warranty obligation. 5 Year Compressor Warranty In addition to the above coverage, Avantco Ice warrants to all eligible customers that the original compressor part only will be free of defects in material and workmanship for a period of 5 years from the original date of delivery (4 years of additional coverage). Labor coverage is not included outside of the 1 year parts and labor warranty. Warranty is not transferrable. Covered Series of Equipment This warranty applies only to following item numbers: 194MC35022FA, 194MC35022HA, 194MC42022FA, 194MC42022HA, 194MC50030FA, 194MC50030HA Modular models purchased with a bin or dispenser under: 194KMC350B2F, 194KMC350B2H, 194KMC420B2F, 194KMC420B2H, 194KMC500B3F, 194KMC500B3H 194KMC350L2F, 194KMC350L2H, 194KMC420L2F, 194KMC420L2H, 194KMC500L3F, 194KMC500L3H, 194KMC350H2F, 194KMC350H2H, 194KMC420H2F, 194KMC420H2H, 194KMC500H3F, 194KMC500H3H Dispenser bins: 194HBN12022, 194HBN18030 Please note the bin is subject to the ice bin warranty and is not covered by this warranty. Coverage Limitations The 1 year parts and labor warranty and 5 year compressor warranty do not cover: · Failure to install and/or use equipment within proper operating conditions specified by Avantco Ice. This includes but is not limited to residential, outdoor, or mobile applications. · Any adjustments necessitated by improper operating conditions. · Improper water pressure or temperature, or failure to use and maintain a water filter, and any adjustments necessitated by these conditions. Failure to meet these conditions will void all future warranty coverage. · Damage caused by improper electrical connection, power failure, or generators. · Failure to properly maintain the unit including all preventative maintenance and cleaning. · Installation in non-commercial or residential applications. · Equipment sold or used outside of the contiguous United States, equipment purchased second-hand, equipment sold by an unauthorized reseller, and equipment expressly sold without warranty coverage. · Equipment without a valid serial number and proof of purchase, or other way to verify warranty coverage. · Equipment that has not been used appropriately or was subject to misuse, neglect, abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, or an act of God. · Equipment that has been altered, modified, or repaired by anyone other than an authorized service agency outside of preventative maintenance and cleaning. · Parts deemed by Avantco Ice to be normal wear and tear parts, including hoses and select plastic or rubber components. - 37 - https://manual-hub.com/ User Manual This warranty is only valid for straight time labor rates, and does not cover overtime, holiday or off-hour and weekend rates. Avantco Ice reserves the right to deny coverage after a service technician is on site based on the above exclusions. Avantco Ice and its authorized dealers will not be responsible for service charges. For Warranty Inquiries or Service This warranty is only valid for equipment purchased from an authorized dealer. A list of authorized dealers for your state can be found by going to www.avantcoice.com. Locate the model number and serial number on the service plate located on the right or back side of the unit before calling. Next, call 1-88080-761738-75253107. The model number, serial number, and proof of purchase are required to obtain warranty service coverage. Failure to receive authorization prior to obtaining service will void the remaining warranty. Avantco Ice does not reimburse for service obtained outside of the warranty process, and this will void the balance of your warranty. Residential, Food Truck, and Non-Commercial Warranty Valid only in the Contiguous United States. Avantco Ice warrants new equipment sold to residential, food truck, and other non-commercial customers to be operational upon delivery and proper installation, not to exceed a period of 30 days from the date of delivery. Contact your authorized place of purchase for assistance. A list of authorized dealers can be found at www.avantcoice.com. 1 Year Limited Warranty Avantco Ice warrants all applicable models to be free of defects in material and workmanship for a period of 1 year from the original date of delivery. Avantco Ice will provide a replacement for damaged components or provide a replacement ice bin at Avantco Ice's discretion to satisfy warranty obligation. Covered Series of Equipment This warranty applies only to the following item numbers: Ice bin models: 194BIN23022, 194BIN27530, 194BIN40022, 194BIN54030 - 38 - https://manual-hub.com/ User ManuaUl ser Manual Coverage Limitations This warranty does not cover: · Failure to install and/or use equipment within proper operating conditions specified by Avantco Ice. This includes but is not limited to residential, outdoor, or mobile applications. · Any malfunctions necessitated by improper operating conditions. · Improper water pressure or temperature, or failure to use and maintain a water filter, and any adjustments necessitated by these conditions. Failure to meet these conditions will void all future warranty coverage. · Damage caused by improper electrical connection, power failure, or generators. · Failure to properly maintain the unit including all preventative maintenance and cleaning. · Installation in non-commercial or residential applications. · Equipment sold or used outside of the contiguous United States, equipment purchased second-hand, equipment sold by an unauthorized reseller, and equipment expressly sold without warranty coverage. · Equipment without a valid serial number and proof of purchase, or other way to verify warranty coverage. · Equipment that has not been used appropriately or was subject to misuse, neglect, abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, or an act of God. · Equipment that has been altered, modified, or repaired by anyone other than an authorized service agency outside of preventative maintenance and cleaning. · Parts deemed by Avantco Ice to be normal wear and tear parts, including hoses and select plastic or rubber components. For Warranty Inquiries Please contact your authorized place of purchase. You will need your serial number and proof of purchase to receive assistance. A list of authorized dealers can be found at www.avantcoice.com. - 39 - https://manual-hub.com/