User Manual for velleman models including: K8007 Dimmer Module, K8007, K8007 Module, Dimmer Module, Module
Total solder points: 57 Skill level : Beginner 1o 2o 3þ 4o 5o Advanced DIMMER MODULE for HOME MODULAR LIGHT SYSTEM K8007 Features: þ Easy pushbutton up/down control of light sources þ A brief push toggles on/off, while continued pushing engages dimming action þ Memory function maintains preferred level þ Soft start function þ Suitable for low voltage halogen lighting þ For use with K8006 Base unit for home modular light system Specifications : · Operating voltages : 110-125 or 220-240VAC 50/60Hz · Max. load : 2.5A (550W/220V; 275W/110V) · Transient suppressor to avoid radio/TV interference · Dimming speed : approx. 3.5s · Dimensions pcb (wxdxh): 65 x 57 x 25mm modifications reserved ILLUSTRATED MANUAL H8007IP-ED1 5% 1% COLOR= 2... 5 4K7= ( 4 - 7 - 2 - B ) I C CODICE O COLORE D E P CODIGO DE CORES E CODIGO DE COL- ORES 4K7= ( 4 - 7 - 0 - 1 - 1 ) SF VÄRI KOODI S DK N FÄRG FARVE FARGE SCHEMA KODE KODE D FARB KODE GB F COLOUR CODIFI- CODE CATION DES COU- LEURS NL KLEUR C KODE O D E 0 Nero Preto 1 Marrone Castanho 2 Rosso Encarnado 3 Aranciato Laranja 4 Giallo Amarelo 5 Verde Verde 6 Blu Azul 7 Viola Violeta 8 Grigio Cinzento 9 Bianco Branco A Argento Prateado B Oro Dourado Negro Musta Marrón Ruskea Rojo Punainen Naranjado Oranssi Amarillo Keltainen Verde Vihreä Azul Sininen Morado Purppura Gris Harmaa Blanco Valkoinen Plata Hopea Oro Kulta Svart Brun Röd Orange Gul Grön Blå Lila Grå Vit Silver Guld Sort Brun Rød Orange Gul Grøn Blå Violet Grå Hvid Sølv Guld Sort Brun Rød Orange Gul Grønn Blå Violet Grå Hvidt Sølv Guldl Schwarz Braun Rot Orange Gelb Grün Blau Violet Grau Weiss Silber Gold Black Noir Zwart 0 Brown Brun Bruin 1 Red Rouge Rood 2 Orange Orange Oranje 3 Yellow Jaune Geel 4 Green Vert Groen 5 Blue Blue Blauw 6 Purple Violet Paars 7 Grey Gris Grijs 8 White Blanc Wit 9 Silver Argent Zilver A Gold Or Goud B __________________________________________________________________________________________________________________________________________________________ 1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 Make sure you have the right tools: · A good quality soldering iron (2540W) with a small tip. · Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called `thinning' and will protect the tip, and en- ables you to make good connections. When solder rolls off the tip, it needs cleaning. · Thin raisin-core solder. Do not use any flux or grease. · A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. · Needle nose pliers, for bending leads, or to hold components in place. · Small blade and phillips screwdrivers. A basic range is fine. For some projects, a basic multi-meter is re- 0.000 quired, or might be handy 1.2 Assembly Hints : þ Make sure the skill level matches your experience, to avoid disappointments. þ Follow the instructions carefully. Read and understand the entire step before you perform each operation. þ Perform the assembly in the correct order as stated in this manual þ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. þ Values on the circuit diagram are subject to changes. þ Values in this assembly guide are correct* þ Use the check-boxes to mark your progress. þ Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as `NOTE' on a separate leaflet. 3 _______________________________________________________________________________________________________________________________________________________ 1.3 Soldering Hints : Mount the component Make sure the solder Trim excess leads as against the PCB surface joints are cone-shaped close as possible to the and carefully solder the and shiny solder joint leads 4 __________________________________________________________________________________________________________________________________________________________ AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE ! START 3. ¼W RESISTORS R... REMOVE THEM FROM THE TAPE ONE AT A TIME ! 1. JUMPER WIRE q R1: 33 (3 - 3 - 0 - B) q R2: 120K (1 - 2 - 4 - B) q R3: 330K (3 - 3 - 4 - B) q R4: 330K (3 - 3 - 4 - B) Choose operating voltage : q 220-240VACè R5: 1M5 (1-5-5-B) q 110-125VACè R5: 680K (6-8-4-B) 4. ½W RESISTORS q J1 2. DIODES (Watch the polarity!) D... CATHODE q D1: 1N4148 q D2: 1N4148 q D3: 1N4148 q R6: 27K (2 - 7 - 3 - B - 9) q R7: 27K (2 - 7 - 3 - B - 9) 5. ZENERDIODE (Watch the polarity!) CATHODE ZD... q ZD1: 5V6/1.3W 5 _______________________________________________________________________________________________________________________________________________________ 6. LED (Watch the polarity!) 9. CAPACITORS C... CATHODE CATHODE q C1: 6N8 (682 - 6800) q C2: 100n (104 - µ1) LD... q C3: 100n (104 - µ1) 10. HEADER q LD1: 3mm LED 7. IC SOCKET q IC1 : 8P 8. 1W RESISTORS R... 2mm q R8: 1K (1 - 0 - 2 - B) q ABCD: 4POLE 11. ELECTROLYTIC CAPACITOR (Watch the polarity!) C... q C4: 100µ 6 __________________________________________________________________________________________________________________________________________________________ 12. CAPACITORS 14. TRIAC q C5: 100n/250V~ (104 - µ1) Choose operating voltage : q 220-240VACè C6: 100n/250V~ (104 - µ1) q 110-125VACè C6: 220n/160V~ (224 - µ22) 13. CHOKE L... q L1: 50µH/2.5A CUT M3 NUT M3 LOCK WASHER TRIAC HEATSINK PCB M3 BOLT TR... q T7: BT137F, TIC206M or EQ. 7 _______________________________________________________________________________________________________________________________________________________ 15. IC (Watch the position of the notch!) 17. TESTING For the hook-up diagram and the test procedure, please turn to the illustrated part list of the K8006, Base unit for home modular light system (H8006P), section 12. q IC1: SLB0587 16. SHUNT for MODE SELECT q AB: same dimming direction and no memory q BC: reversed dimming direction with memory q CD: reversed dimming direction and no memory 8 D3 R3 D1 R2 __________________________________________________________________________________________________________________________________________________________ 18. PCB LAYOUT 9 AB: SAME DIM DIRECTION, NO MEMORY BC: REVERSE DIM DIRECTION WITH MEM. CD: REVERSE DIM DIRECTION, NO MEM. 10 9 8 7 6 5 4 3 2 1 PB L LOAD L L N J1 VELLEMAN C5 A2 A B C D1 R4 IC1 C3 C6 C1 R5 C2 R1 R8 ZD1 D2 L1 C A C4 P8007'1 LD1 R7 R6 G A1 TR1 _______________________________________________________________________________________________________________________________________________________ 19. DIAGRAM 10 MODE SELECTION: AB: Same dimming direction, no memory BC: Reversed dimming direction, with memory CD: Reversed dimming direction, no memory R6 R7 D3 27K/0.6W 27K/0.6W 1N4148 1N LOAD R1 D2 33 1N4148 R8 C6 LD1 LED3RL 1K/1W 100n/250Vac @ 230VAC 220n/160Vac @ 120VAC R4 100n 680K @ 120VAC 1M5 @ 230VAC R2 120K Vss 330K C3 PLL SYNC R5 7 34 AB R3 EXT 6 330K IC1 TIC206M A2 DC PROG 2 SLB0587 1 5 Vdd SEN 8 QT D1 G A1 1N4148 L1 50uH 6 7 LOAD C5 100n/250V TR1 10 PB ZD1 5V6 C2 100n C4 100u C1 6n8 SW 9L 3 4 LGPL Ghostscript 9.55.0